Embeddingly installed-type fastener
A fastener (10) includes an engaging section (18) provided on a major surface (12) of a strip-shaped base (16), and an embedding section (20) provided on a back surface (14) of the base (16). The embedding section comprises a plurality of posts (44) erected upright to the back surface (14), a plurality of anchors (46) provided at the end of the posts (44) so as to extend generally in parallel to the back surface (14), and a plurality of projecting elements (48) integrally connected to the outer periphery of the anchors (46) so as to extend generally in parallel to the back surface (14) and substantially in the width direction of the base (16). Each projecting element (48) has, at its free end region, a dimension projecting over a predetermined length laterally from the base (16). The fastener (10) is fixed to a molded body in a state that the engaging section is exposed while the plurality of posts (44), anchors (46), and projecting elements (48) are embedded in the molded body.
The present invention relates to a fastener that is installed integrally to an article by means of an embedding section provided on a back surface of a strip-shaped base.
BACKGROUND OF THE INVENTIONIn an article like a seat on a vehicle, an office chair, a home chair, or a mattress, etc. there are used a core member having a cushion core member made of a molded product like a foamed resin material, and a flexible covering member made of cloth or leather for covering the surface of the core member. In such an article, it has been known that an inter-engagement type fastener (what is called a plane fastener) having a plurality of engaging elements disposed on one plane of a base, that is, on a major surface, is used for fixing the covering member to the core member. Particularly, users expect a high level of comfort from the articles like seats and chairs. In order to meet such user's needs, there has been an increasing trend that a flexible strip-shaped fastener that can be disposed in a slender groove recessed on the surface of the core member along the seam of the covering member is used as fixing means for fixing the covering member to the core member (as disclosed, for example, in Japanese Unexamined Patent Publication (Kokai) No. 11-127915). In such a form of application, the strip-shaped fastener fixes the covering member to the core member with the engaging elements being detachably engaged with its counterpart, that is, engaging elements such as fiber loops provided on the covering member.
In order to fixedly install the strip-shaped fastener at a desired position of the surface of the core member with the engaging elements exposed, an insert-molding method can be applied advantageously. This is a method in which the fastener is disposed within a mold of the core member as the molded body and is fixed to the core member simultaneously with molding of the core member. According to this insert-molding method, an elongated rail-shaped guide for holding the fastener in a predetermined posture is provided within the mold of the molded body. The guide usually has an elongated groove capable of accommodating the base of the fastener and the engaging elements. The fastener is installed on the guide by inserting the engaging elements and the base into the groove in a state that a back surface (the surface opposite to a major surface) of the base is exposed.
An embedding section which is to be fixedly embedded into the molded body by means of the insert-molding process, is provided on the back surface of the base of the fastener. Thus, the fastener is integrally installed to the molded body using the embedding section. Conventionally, the embedding section has been composed so as to comprise a plurality of posts erected upright to the back surface of the base and thin plate-shaped anchors formed at the end of each post and extending generally parallel to the back surface. Each anchor has an elliptical profile of koban-like shape that does not project out in the width direction on the back surface of the base. The molded body is formed adjacent to the back surface of the base so as to surround the plurality of posts and anchors. Each anchor is thus bound as if it bites into the molded body, whereby the fastener is securely fixed to the molded body.
SUMMARY OF THE INVENTIONIn the conventional strip-shaped fastener as described above, it is necessary not only to ensure that the engaging elements exhibit desired level of adhering force for adhering to the counterpart engaging elements, but also to ensure that sufficient strength be obtained in the installation of the fastener to the article (or the molded body) via the embedding section. Especially, when the manner in which the fastener is used in the above-described seats or chairs as fixing means for fixing the covering member to the core member is taken into account, it is required that the strength of the installation exhibited by the embedding section should be larger than the adhering force exhibited by the engaging elements, in order to prevent the destruction of the interconnection between the fastener and the core member, when, for example, tension is intermittently applied to the covering member by frequent and rapid movement of the center of gravity of the seated person, or when the covering member is intentionally separated from the core member for the purpose of replacement or the like. From this view-point, it is required in the conventional strip-shaped fastener to improve the installation strength for installing it to an article via the embedding section as much as possible without impairing the inherent flexibility of such a construction.
One object of the present invention can be to provide a fastener which is integrally installed to an article by means of an embedding section provided on a back surface of a strip-shaped base, and which is capable of improving the strength of installation to the article by means of the embedding section as much as possible without impairing the inherent flexibility of such a construction.
In one aspect of the present invention, a fastener is provided that comprises a strip-shaped base having a major surface and a back surface opposite to the major surface, an engaging section provided on the major surface of the base, and an embedding section provided on the back surface of the base, being adapted to be integrally installed to an article via the embedding section, characterized in that the embedding section comprises a plurality of projecting elements which are discretely arranged spaced apart from each other in the longitudinal direction of the base, and each of which extends outward from the base substantially in the width direction of the base.
The projecting elements can be formed integrally with the base. The projecting elements can be provided detachably on the base. The plurality of projecting elements can be arranged at regular intervals in the longitudinal direction of the base, and the projecting elements project symmetrically on both lateral sides of the base. Each of the projecting elements can have generally flat outer surface extending in parallel to the back surface of the base on the side away from the back surface of the base.
BRIEF DESCRIPTION OF THE DRAWINGS
Embodiments of the present invention will be described in detail below with reference to the attached drawings. In the drawings, identical or similar constituent elements will be denoted by common reference symbols.
FIGS. 1 to 4 are views showing a fastener 10 according to a first embodiment of the present invention. The fastener 10 is an inter-engagement type fastener having flexibility in multiple directions, and is comprised of a strip-shaped base 16 having a major surface 12 and a back surface 14 opposite to the major surface 12, an engaging section 18 provided on the major surface 12 of the base 16, and an embedding section 20 provided on the back surface 14 of the base 16.
The base 16 is constructed of a plurality of box-shaped parts 22 arranged in spaced-apart relationship with each other in the longitudinal direction, and a plurality of connecting parts 24 for mutually connecting the box-shaped parts 22 into one unit. Each of the box-shaped parts 22 has a substantially hollow structure consisting of a plane upper plate 26 and a plane lower plate 28 extending approximately in parallel, a pair of side plates 30 for connecting between the upper and lower plates 26 and 28, and a partition plate 32 extending in the longitudinal direction between the plates 26, 28, and 30. The major surface 12 of the base 16 is constructed of the upper plates 26 of the plurality of the box-shaped parts 22, and the back surface 14 of the base 16 is constructed of the lower plates 28 of the plurality of the box-shaped parts 22 in cooperation with the plurality of the connecting parts 24.
The engaging section 18 comprises a plurality of engaging elements 34 erected at regular spacing on the major surface 12 of the base 16. Those engaging elements 34 are provided on each upper plate 26 of the plurality of box-shaped parts 22 forming the base 16, in the same number (seven in the Figures) and in the same layout. Each engaging element 34 comprises a leg 36 stretching generally upright from the upper plate 26 of each box-shaped part 22, and a plurality of (four in the Figures) engaging pieces 38 projecting sideways near the front end of the leg 36. The fastener 10 is detachably fixed to other article by having the plurality of engaging elements 34 of the engaging section 18 frictionally engaged by means of the respective engaging pieces 38 with corresponding engaging section provided on the other article. The engaging elements 34 may be omitted on desired box-shaped parts 22 (at both ends in the longitudinal direction in the Figures).
The lower plate 28 of each box-shaped part 22 has a slit 40 formed so as to extend in a crossing direction at approximately the center in the longitudinal direction of the box-shaped part 22. Further, the lower plate 28 has one rib 42 extending in the longitudinal direction crossing the slit 40 provided to project on the back surface 14 along the whole length of the base 16. The rib 42 has two posts 44 for each box-shaped part 22 extending in the shape of thin plate along the rib 42, provided perpendicularly to the back surface 14. An anchor 46 in the shape of a thin plate extending generally in parallel with the back surface 14 is formed on the front end of each post 44. Each anchor 46 has a profile of koban-like shape which does not bulge out in the width direction on the back surface 14 of the base 16. These plurality of posts 44 and anchors 46 serve as an embedding section 20 for fixedly installing the fastener 10 to a desired article.
In the fastener 10 having above-described construction, owing to the stress dispersion effect at each box-shaped part 22 having the hollow structure, the base 16 can be bent as a whole relatively easily in a horizontal direction, that is, in a direction generally parallel to the major surface 12 and the back surface 14. Further, owing to the hinge effect of each thin connecting part 24, the base 16 can be bent relatively easily also in a vertical direction, that is, in a direction generally orthogonal to the major surface 12 and the back surface 14. Since the fastener 10 has the base 16 that can be easily bent both in horizontal and in vertical directions, it is possible to install the base 16 on any desired surface portion of an article having a variety of three-dimensional surface by accurately following the surface three-dimensionally. Preferably, the fastener 10 is integrally formed with a resin material like nylon, polypropylene, etc.
As a specific feature of the construction of the fastener 10 according to the present invention, the embedding section 20 further comprises a plurality of projecting elements 48 arranged discretely so as to be spaced apart from each other in the longitudinal direction of the base 16. In the embodiment shown in the Figures, each of the projecting elements 48 has a bar-shaped form and is integrally connected at one longitudinal end thereof to a periphery of the anchor 46 provided on the back surface 14 of the base 16, so as to extend generally in parallel with the back surface 14 substantially in the width direction of the base 16. Each projecting element 48 has, at the free end area thereof, a dimension projecting over a specified length laterally from the base 16.
In the embodiment as shown in FIGS. 1 to 3, the plurality of projecting elements 48 are formed with two elements being connected to each of the plurality of anchors 46 provided at generally equal spacing in the longitudinal direction on the back surface 14 of the base 16 so as to project from both side edges of the anchor 46 laterally on both sides of the base 16. As a result, these projecting elements 48 are arranged at equal spacing in the longitudinal direction of the base 16, and symmetrically with each other on both sides of the base 16. With this construction, when the fastener 10 is installed to an article by means of the embedding section 20 as described later, the plurality of projecting elements 48 exhibit an installation strength uniformly in equilibrium over the entire length of the fastener 10.
Alternatively, as shown in
The fastener 10 is, by means of an insert-molding process using a guide 50 as shown in
The guide 50 is a rail-shaped block unit for supporting the fastener 10 over a desired length, and is comprised of a bottom wall 52, and a pair of side walls 54 integrally erected from the bottom wall 52 along both edges of the bottom wall 52 extending in the longitudinal direction. The bottom wall 52 and the pair of side walls 54 form one stream of a groove 56 capable of accommodating the base 16 of the fastener 10 and the plurality of engaging elements 34 along the whole length of the guide 50. Both side walls 54 have inner surfaces 54a respectively facing each other with a uniform spacing therebetween over the entire length of the guide 50. The bottom wall 52 has a pair of sealing surfaces 52a orthogonal to the inner surfaces 54a of both side walls 54 at both ends in the longitudinal direction of the guide 50, and a pair of auxiliary supporting surfaces 52b extensively provided in the longitudinal direction of the guide 50 adjacent to the inner surface 54a of each side wall 54. The groove 56 is divided into two parts in function; a first part 56a capable of accommodating the base 16 of the fastener 10 between the inner surfaces 54a of both side walls 54 above the sealing surface 52a and the auxiliary supporting surface 52b; and a second part 56b capable of accommodating the plurality of engaging elements 34 of the fastener 10 below the sealing surface 52a and the auxiliary supporting surface 52b.
The spacing between the inner surfaces 54a of both side walls 54 is made to have a size approximately identical to the size of the base 16 of the fastener 10 in the width direction as an object to be supported. Therefore, when the fastener 10 is properly accommodated into the groove 56 of the guide 50, the inner surfaces 54a of the side walls 54 are brought into close contact with the side edges extending in the longitudinal direction of the base 16 of the fastener 10 accommodated in the first part 56a of the groove 56. The pair of sealing surfaces 52a of the bottom wall 52 are brought into close contact with major surface 12 of the box-shaped part 22 (having no engaging elements 34) on both ends in the longitudinal direction of the fastener 10.
In this way, the guide 50 can hold the fastener 10 in a predetermined posture with frictional force in a state that the base 16 of the fastener 10 is embedded into the first part 56a of the groove 56 while the engaging elements 34 of the engaging section 18 of the fastener 10 are accommodated in the second part 56b of the groove 56. As a result, it is possible to prevent liquid material from penetrating into the second part 56b of the groove 56 when forming the molded body in a state that the fastener 10 is supported by the guide 50. In a state that the fastener 10 is properly held in the guide 50, the plurality of projecting elements 48 of the engaging section 20 project at the free end region thereof outwards from both side walls 54 of the guide 50. The guide 50 can be integrally manufactured by cutting from a metal bar-shaped material like aluminum, aluminum alloy, iron, etc.
In the insert-molding process, the guides 50 in a number corresponding to the number of fasteners 10 to be installed to the article 60 are disposed within a mold (not shown) of the molded body 58, in a layout corresponding to the layout of the fasteners 10 on the surface of the molded body 58. Each guide 50 is fixed on the formed surface of the mold by fixing means like putty, bolts, magnets or the like, with the groove 56 (
In this state, a liquid foam resin material of the molded body 58 is supplied to the hollow part of the mold. As described before, the base 16 of the fastener 10 is brought into close contact with the pair of inner surfaces 54a, the sealing surface 52a and the auxiliary supporting surface 52b of the guide 50, thereby to prevent the liquid resin material from penetrating into the second part 56b of the groove 56 of the guide 50. Thereafter, when the liquid resin material is foamed and solidified to form the molded body 58, each recess 64 is formed on the surface of the molded body 58 at a position corresponding to the space occupied by each guide 50 within the hollow part of the mold.
As shown in an enlarged view in
After the insert-molding process as described above, the molded body 58 is formed in such a shape that it substantially surrounds the plurality of posts 44, anchor 46 and projecting elements 48 which together constitute the embedding section 20 of the fastener 10. At this point, the plurality of projecting elements 48 projecting sideways on both sides of the base 16 of the fastener 10 are in a state that they bite into the molded part further outside of the recess 64 of the molded body 58 (see
In the fastener 10, the plurality of projecting elements 48 are discretely disposed by being spaced apart from each other in the longitudinal direction of the base 16 so that presence of the projecting elements 48 does not impair the three-dimensional flexibility of the base 16 as described before. Since individual projecting element 48 enlarges the size in the width direction of the embedding section 20 disposed on the back surface 14 of the base 16, even when the fastener 10 is applied to a case where presence of the fastener 10 can be recognized by the feeling of touch by a user as in the above-described application to a seat for a vehicle, installation strength of the fastener can be increased as much as possible by means of the embedding section 20 without impairing the feeling of touch. Further, since the plurality of projecting elements 48 can be formed integrally with the base 16, for example, by an injection molding process, increase of the number of parts can be avoided.
The projecting element provided on the embedding section of the fastener according to the present invention may be formed in various forms, provided that the required installation strength as described above can be ensured. In particular, the construction as shown in
As shown in
In the above-described embodiment, the size relation between the base 16 and the projecting element 48 for ensuring the required installation strength can be chosen as follows. For example, the size relation between the base 16 and the projecting element 48 in the longitudinal direction of the fastener 10 is such that, when expressed with the longitudinal dimension A of a box-shaped part 22 of the base 16 and the width B of an individual projecting element 48 (
In the above-described construction, the plurality of projecting elements of the fastener according to the present invention are formed integrally with the base. However, the present invention is not limited to the above construction, and the projecting elements may be detachably provided on the base.
As shown in
The anchor member 76 is detachably mounted to the back surface 14 of the fastener 78 in a relative positioning with the beam 80 facing in a direction approximately orthogonal to the rib 42 provided on the base back surface 14 of the fastener 78. Thus, the beam 80 of the anchor member 76 is inserted between a pair of adjoining koban-shaped anchors 46 provided on the base back surface 14 of the fastener 78, and the mounting portion 82 formed at approximately the longitudinal center of the beam 80 is anchored to a pair of posts 44 supporting the anchors 46 (
The fastener 78 having the above-described construction is, by means of the insert molding process as described before, integrally installed to the molded body 58 (
Further, the fastener 78 has the advantage in that it permits desired number of anchor members 76 to be selectively mounted at desired positions in the longitudinal direction, on the fastener base having conventional construction. With this construction, even if the required fastener installation strength varies depending on the installation position, when installing the fastener to the molded body of an article to which the fastener is applied, the optimal fastener installation strength can be easily achieved.
The projecting elements of the anchor member mounted on the embedding section of the fastener according to the present invention may take various forms provided that the required installation strength as described above can be ensured. For example, as shown in
In order to determine the improvement effect on the installation strength of the fastener according to the present invention, a separation test was performed on the fastener 10 shown in
As a comparative example, same separation test was performed on a conventional fastener having koban-shaped anchors which do not project out of the base. The conventional fastener had identical construction as the above-mentioned tested fastener 10, except that the projecting elements 48 were not provided. The installation strength measured with the conventional fastener was about 20 N.
As is evident from the foregoing explanation, in accordance with the present invention, with the fastener integrally installed to an article by means of an embedding section provided on the back surface of the strip-shaped base, the installation strength for installing to an article by means of the embedding section can be improved as much as possible without impairing the flexibility inherent in the fastener.
Claims
1. A fastener comprising:
- a strip-shaped base having a major surface and a back surface opposite to the major surface; an engaging section provided on the major surface of said base; and an embedding section provided on the back surface of said base, said fastener being adapted to be installed integrally to an article through said embedding section, said embedding section comprising a plurality of projecting elements discretely arranged so as to be spaced apart from each other in a longitudinal direction of said base, and each projecting element extends outward from said base substantially in a width direction of said base.
2. A fastener according to claim 1, wherein each of said projecting elements is formed integrally with said base.
3. A fastener according to claim 1, wherein each of said projecting elements is provided detachably on said base.
4. A fastener according to claim 1, wherein said plurality of projecting elements are arranged at regular intervals in the longitudinal direction of said base, and said projecting elements project symmetrically on both lateral sides of said base.
5. A fastener according to claim 1, wherein each of said projecting elements has a generally flat outer surface extending in parallel to the back surface on a side away from said back surface of said base.
6. A fastener according to claim 2, wherein said plurality of projecting elements are arranged at regular intervals in the longitudinal direction of said base, and said projecting elements project symmetrically on both lateral sides of said base.
7. A fastener according to claim 3, wherein said plurality of projecting elements are arranged at regular intervals in the longitudinal direction of said base, and said projecting elements project symmetrically on both lateral sides of said base.
8. A fastener according to claim 2, wherein each of said projecting elements has a generally flat outer surface extending in parallel to the back surface on a side away from said back surface of said base.
9. A fastener according to claim 3, wherein each of said projecting elements has a generally flat outer surface extending in parallel to the back surface on a side away from said back surface of said base.
10. A fastener according to claim 4, wherein each of said projecting elements has a generally flat outer surface extending in parallel to the back surface on a side away from said back surface of said base.
11. A fastener according to claim 6, wherein each of said projecting elements has a generally flat outer surface extending in parallel to the back surface on a side away from said back surface of said base.
12. A fastener according to claim 7, wherein each of said projecting elements has a generally flat outer surface extending in parallel to the back surface on a side away from said back surface of said base.
Type: Application
Filed: Jan 6, 2003
Publication Date: Jun 2, 2005
Inventor: Shinji Torigoe (Hadano-city)
Application Number: 10/500,948