Shape memory alloy actuator
A shape memory alloy actuator comprising a body (1) connected through an arm (5) with an activating member (15), the body (1) being arranged for rotation around a pivot (2) and connected to a first wire (9) and a second wire (10) of a shape memory alloy such as nitinol and to a biasing means such as a tension spring (6) such that heating and therefore shortening of the wire (10) rotates the body (1) counter-clockwise such that the tension spring (6) is in its cocked position while heating (shortening) of the wire (9) and cooling (lengthening) of the wire (10) to the position shown in 10a rotates the body (1) clockwise past a balance point for the tension spring (16) whereafter the body (1) rotates further clockwise under the influence of the tension spring (6), thereby exerting a relatively powerful actuation of the activating member (15), the whole cyclus being repeated by heating wire (10) causing it to shorten and rotate the body (1) counter-clockwise until the spring (6) is cocked again.
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The present invention relates to a shape memory alloy actuator. Shape memory alloy actuators utilizing the property of a wire made of shape memory alloys such as a nickel titanium alloy (commonly called nitinol) of contracting when heated past the transformation temperature are well known. The known actuators are all based on the contraction of the wire to directly provide the activating effect of the actuator. Hereby, the contraction speed and load capacity of the wire during transformation directly determines the speed and exerted force of the activating effect of the actuator.
For many uses it is desirable to attain an activating speed and force characteristic different from what can be achieved by directly utilizing the contraction of the shape memory alloy wire.
The main object of the invention is to provide a shape memory alloy actuator where the activating effect and force thereof is not directly dependent on the shape memory alloy wire incorporated in the actuator.
According to the invention, this object is obtained by the actuator comprising a body constituting or connected to an activating member such that said activating member is moved between a first and a second position when said body is moved between a third and a fourth position, releasable holding means for holding said body in said third position, at least one first and at least one second wire made of a shape memory alloy such as nitinol, said first wire being connected to said body such that shortening of the length of said first wire exerts a force on said body for moving same from said fourth to said third position, and a biasing means, such as a tension or compression spring or a piston and cylinder mechanism, attached to said body for biasing said body for moving same from said third to said fourth position, said second wire being arranged such relative to said holding means that shortening of the length of said second wire or wires releases said holding means allowing said biasing means to move said body from said third position to said fourth position.
Hereby the activating effect is determined directly by the characteristics and arrangement of the biasing means and not directly by the characteristics and arrangement of the shape memory wire incorporated.
Preferably, the actuator according to the invention further comprises means for intermittently directing an electric current through said first and second wires for heating same to at least the shape memory alloy transformation temperature. Hereby a particularly effective way of heating the wire is provided.
Advantageously, said holding means may comprise a brake mechanism and/or a pawl mechanism.
In the currently preferred embodiment of an actuator according the invention, said body is pivotably attached to a frame, said first and second wires are attached at one end thereof to said frame and connected at the other end thereof with said body such that shortening of the length of said first wire exerts a pivoting force on said body in one pivoting direction and shortening of the length of said second wire exerts a pivoting force on said body in the opposite pivoting direction, and said biasing means is attached to said frame and arranged for exerting a pivoting force on said body in at least one of said pivoting directions.
Hereby a particularly efficient way of establishing different types of holding means is obtained, one of said holding means being obtained by said biasing means being arranged for exerting a pivoting force on said body in both said pivoting directions with an intermediate balance point wherein said biasing means does not exert a pivoting force on said body.
The invention furthermore relates to a shape memory alloy actuator comprising:
-
- a frame with a body pivotably attached thereto,
- at least one first wire and at least one second wire made of a shape memory alloy such as nitinol attached at one end thereof to said frame and connected at the other end thereof with said body such that shortening of the length of said first wire exerts a pivoting force on said body in one pivoting direction and shortening of the length of said second wire exerts a pivoting force on said body in the opposite pivoting direction, and
- a biasing means attached to said frame and arranged for exerting a pivoting force on said body in at least one of said pivoting directions.
Advantageously, said biasing means may comprise a tension spring, a compression spring or a piston and cylinder mechanism, and the actuator may advantageously further comprise means for intermittently directing an electric current through said first and second wires for heating same to at least the shape memory alloy transformation temperature.
Furthermore, the invention relates to a shape memory alloy actuator comprising:
-
- a body with an activating member connected thereto such that said activating member is moved between a first and a second position when said body is moved between a third and a fourth position,
- holding means for holding said body in said third position,
- at least one first wire and at least one second wire made of a shape memory alloy such as nitinol, said first wire being connected to said body such that shortening of the length of said first wire exerts a force on said body for moving same from said fourth to said third position, and
- a biasing means, such as a tension or compression spring or a piston and cylinder mechanism attached to said body for biasing said body for moving same from said third to said fourth position,
- said second wire being arranged such relative to said holding means that shortening of the length of said second wire releases said body from said holding means such that said biasing means may move said body from said third position to said fourth position.
In the currently preferred embodiment of the actuator according to the invention, the body is pivotably attached to a frame, said first and second wires are attached at one end thereof to said frame and connected at the other end thereof with said body such that shortening of the length of said first wire exerts a pivoting force on said body in one pivoting direction and shortening of the length of said second wire exerts a pivoting force on said body in the opposite pivoting direction, and said biasing means is attached to said frame and arranged for exerting a pivoting force on said body in at least one of said pivoting directions.
Preferably, said biasing means is arranged for exerting a pivoting force on said body in both said pivoting directions with an intermediate balance point wherein said biasing means does not exert a pivoting force on said body.
The invention will be described more in detail in the following with reference to various embodiments of a shape memory alloy actuator according to the invention shown, solely by way of example, in the accompanying drawings, where
Referring now to
Two wires or filaments 9 and 10 of a shape memory alloy such as nickel titanium alloy or nitinol, for instance supplied by the company DYNALLOY, INC, of Costa Mesa, Calif., USA, under the trade name FLEXINOL, are attached at one end thereof to electrically conductive terminals 11 and 12, respectively, fixedly attached to said frame.
The other end of each of the wires 9 and 10 is attached to an electrically conductive terminal 13 fixedly attached to the periphery of the disc 1. The wires 9 and 10 extend along the periphery of the disc 1 such that the wires 9 and 10 when tensioned extend along and are supported by said periphery. In the drawings the wires 9 and 10 are shown spaced from said periphery for the sake of clarity.
A sliding body 14 having two arms 15 and 16 is arranged for sliding movement between two stop pins 17 and 18 attached to the frame. A pin 19 attached to the sliding body 14 is received in the fork 5a of the yoke-like extension 5 such that the pin 19 may slide and rotate freely in the fork when the disc 1 pivots from the position shown in
A proximity sensor 20 is attached to the frame and connected to not shown electrical conductors for transmitting a signal from the sensor to a not shown receiver. The terminals 11 and 12 are likewise each connected to an electrical conductor, not shown, connected to a not shown power source for supplying electrical power to the wires 9 and 10 for resistance heating thereof, the terminal 13 being likewise connected to the not shown power source through a not shown electrical conductor for closing the resistance heating circuit.
In use, the wires 9 and 10 are intermittently heated to the transformation or transition temperature (from martensitic to austenitic state) of the shape memory alloy which temperature for nitinol is approximately 90° C. Thereby the length of the wire is shortened. When the wire cools to below 90° C. the length thereof reverts to normal, i.e. the wire lengthens. The speed at which the shortening takes place, i.e. the contraction time, is directly related to the current input. i.e. the voltage applied over the terminals 11 or 12 and 13.
In the position depicted in
In the next step, the wire 10 is cooled to below 90° C. and thereby lengthens to the shape indicated by the dotted line 10a in
Thereafter or simultaneously, the wire 9 is heated to above 90° C. whereby it contracts and exerts a clock-wise force on the disc 1 pivoting it clock-wise around the pivot 2 past the balance position of the disc 1 and spring 6 in which the attachment pins 7 and 8 of the spring 6 are aligned with the pivot 2.
When the disc 1 has rotated clock-wise past said balance point, the tension force exerted by the spring 7 will continue the clock-wise rotation of the disc 1 to the position shown in
For many applications where the force necessary to perform the function of the actuator, for instance depress a pump piston, increases during the activating stroke, said increase of the spring force torque arm as the disc 1 rotates is an advantageous feature.
Finally, the wire 10 is heated above 90° C. so that it contracts and pivots the disc 1 back to the position shown in
The length of the wire 10 is larger than the length of the wire 9 because the contraction or shortening of the wire 10 must be large enough to pivot the disc 1 from the position shown in
Nitinol wires will typically contract about 4%-4.5% when heated past the transition temperature. The uncontracted length of the wire 10 should be enough to ensure that the uncontracted wire is fully extended in the position shown in
The necessary contraction force to be exerted by wires 9 and 10 are rather different because the contraction force of wire 9 only has to counteract the torque of the spring force of spring 6 with the relatively small torque arm in
The latter possibility is chosen if it is necessary that the cooling-off time for the wires 10 is as short of possible so that the interval between the activating cycles may be as short as possible. Several small diameter wires with a certain total cross sectional area will cool more rapidly than a single larger diameter wire with the same cross sectional area.
The signal emitted by the proximity sensor 20 each time the extension 3 is in the position shown in
Referring now to
The activating member may be a sliding body similar to body 14 in
The disc 1 may alternatively be provided with a central torsion shaft projecting at right angles to the plane of the disc 1 as a prolongation of the pivot 2 such that the torsion shaft functions as the activating member by for instance rotating a lever to and fro. Many different types of activating members connected to the disc 1 will be obvious to those skilled in the art.
In the position shown in
Referring now to
The piston and cylinder mechanism 24-25 functions like a compression spring and could in fact be substituted by a compression spring. In
Obviously, the tension spring 6 in
Referring now to
The disc 1 and sliding body 14 are enclosed in a housing 30 having a cover 31 in which a slit 32 is provided for allowing free movement of the pin 8 extending through the slit 32.
Electrical conductors 33, 34 and 35 are connected to terminals 13, 11 and 12, respectively, for supplying electrical current from a not shown battery for resistance heating of the nitinol wires 9 and 10 to the transformation temperature of about 90° C. Electrical conductors 36 connect the proximity sensor 20 to a not shown receiver for transmitting signals thereto.
The position shown in
The actuator of
Referring now to
When the body 40 is in the extreme left position in the track 41, the geometry of the track 41 relative to the corresponding angle of the spring 47 will entail that the spring 47 cannot move the body 40 in the track. When the wire 43 is heated, the contraction thereof will, together with the force from the spring 47 move the body to the position shown in
Subsequent contraction of the wire 42a will move the body from the position 40a towards the left, thereby “cocking” the spring 47 when the body has passed said balance point. The activating stroke of the actuator takes place when the spring is released from the “cocked” condition and moves the body 41 to the right in the track 41.
Referring now to
Instead of the depression 49 in
In the embodiment shown in
A pawl 58 pivotably attached at 59 to the inner surface of the track 51 is biased towards the inside of the track by a compression spring 60 and the pawl 58 is attached to the wire 53 such that shortening of the wire 53 will pull the pawl 58 toward the inner surface of the track against the bias of the compression spring 60.
In the position shown in
Subsequently, the wire 52 is cooled for lengthening thereof and the wire 53 is heated for shortening thereof such that the pawl 58 is pivoted to a position flush with the inner surface of the track 51. Hereby the body 50 is released and may be pulled by the tension force of the spring 56 to achieve an activating motion of the body downwards as seen in
It will be obvious to those skilled in the art that a pawl mechanism similar to the one described in connection with
In broad terms, the basic idea of the invention could be said to be to combine influencing a body (that constitutes or is connected to an activating member) with a biasing means and two shape memory alloy wires, contraction of one wire causing the body to move against the influence of the biasing means, thereby, so to say, “cocking” (tensioning or compressing) said biasing means, and contraction of the other wire causing the body to move under the influence of the biasing means by releasing at least part of said tension or compression of the biasing means achieved by said “cocking” thereof.
It will be obvious to those skilled in the art that many variations of the shown embodiments are conceivable for the application of the above basic inventive idea.
An actuator according to the invention may be used inter alia for a great variety of pushing and/or pulling actions, rotating actions, for locking bolts in car doors, hospital beds etc, for release trigger mechanisms for instance for cash registers, for signal arms for toy railroads, for robots for instance for picking up or sorting objects, for opening and closing valves and so on.
Claims
1-17. (canceled)
18. A shape memory alloy actuator comprising:
- a body having an activating member that is moved between a first and a second position when said body is moved between a third and a fourth position;
- releasable holding means for holding said body in said third position;
- at least one first and at least one second wire made of a shape memory alloy such as nitinol, said first wire being connected to said body such that shortening of the length of said first wire exerts a force on said body for moving same from said fourth to said third position; and
- biasing means, attached to said body, for biasing said body for moving the body from said third to said fourth position;
- said second wire being arranged relative to said holding means such that shortening of the length of said second wire releases said holding means, allowing said biasing means to move said body from said third position to said fourth position.
19. An actuator according to claim 18, and further comprising means for intermittently directing an electric current through said first and second wires for heating the first and second wires to at least the shape memory alloy transformation temperature.
20. An actuator according to claim 18, wherein said holding means comprises a brake mechanism.
21. An actuator according to claim 18, wherein said holding means comprises a pawl mechanism.
22. An actuator according to claim 18, wherein said body is pivotably attached to a frame, and wherein said first and second wires are attached at one end thereof to said frame and connected at the other end thereof with said body such that shortening of the length of said first wire exerts a pivoting force on said body in one pivoting direction and shortening of the length of said second wire exerts a pivoting force on said body in the opposite pivoting direction, and wherein said biasing means is attached to said frame and arranged for exerting a pivoting force on said body in at least one of said pivoting directions.
23. An actuator according to claim 22, wherein said biasing means is arranged for exerting a pivoting force on said body in both said pivoting directions with an intermediate balance point wherein said biasing means does not exert a pivoting force on said body.
24. A shape memory alloy actuator comprising:
- a frame with a body pivotably attached thereto;
- at least one first wire and at least one second wire made of a shape memory alloy such as nitinol attached at one end thereof to said frame and connected at the other end thereof with said body such that shortening of the length of said first wire exerts a pivoting force on said body in one pivoting direction and shortening of the length of said second wire exerts a pivoting force on said body in the opposite pivoting direction; and
- biasing means attached to said frame and arranged for exerting a pivoting force on said body in at least one of said pivoting directions.
25. An actuator according to claim 24, wherein said biasing means comprises a tension spring.
26. An actuator according to claim 24, wherein said biasing means comprises a compression spring.
27. An actuator according to claim 24, wherein said biasing means comprises a piston and cylinder mechanism.
28. An actuator according to claim 24, and further comprising means for intermittently directing an electric current through said first and second wires for heating same to at least the shape memory alloy transformation temperature.
29. An actuator according to claim 25, further comprising means for intermittently directing an electric current through said first and second wires for heating the first and second wires to at least the shape memory alloy transformation temperature.
30. An actuator according to claim 26, further comprising means for intermittently directing an electric current through said first and second wires for heating the first and second wires to at least the shape memory alloy transformation temperature.
31. An actuator according to claim 27, further comprising means for intermittently directing an electric current through said first and second wires for heating the first and second wires to at least the shape memory alloy transformation temperature.
32. A shape memory alloy actuator comprising:
- a body having an activating member that is moved between a first and a second position when said body is moved between a third and a fourth position;
- holding means for holding said body in said third position;
- at least one first wire and at least one second wire made of a shape memory alloy such as nitinol, said first wire being connected to said body such that shortening of the length of said first wire exerts a force on said body for moving said body from said fourth to said third position; and
- biasing means, attached to said body, for biasing said body for moving same from said third to said fourth position;
- said second wire being arranged relative to said holding means such that shortening of the length of said second wire releases said body from said holding means such that said biasing means may move said body from said third position to said fourth position.
33. An actuator according to claim 32 and further comprising means for intermittently directing an electric current through said first and second wires for heating the first and second wires to at least the shape memory alloy transformation temperature.
34. An actuator according to claim 32, wherein said holding means comprises a brake mechanism.
35. An actuator according to claim 32, wherein said holding means comprises a pawl mechanism.
36. An actuator according to claim 32, wherein said body is pivotably attached to a frame, wherein said first and second wires are attached at one end thereof to said frame and connected at the other end thereof with said body such that shortening of the length of said first wire exerts a pivoting force on said body in one pivoting direction and shortening of the length of said second wire exerts a pivoting force on said body in the opposite pivoting direction, and wherein said biasing means is attached to said frame and arranged for exerting a pivoting force on said body in at least one of said pivoting directions.
37. An actuator according to claim 36, wherein said biasing means is arranged for exerting a pivoting force on said body in both said pivoting directions with an intermediate balance point wherein said biasing means does not exert a pivoting force on said body.
Type: Application
Filed: Jan 5, 2005
Publication Date: Jun 2, 2005
Applicant: M 2 MEDICAL A/S (Gentofte)
Inventor: Morten Mernoe (Charlottenlund)
Application Number: 11/029,601