Bicycle frame
Front and rear portions of a bicycle frame are connected together by a flexible spring member that includes at least two laterally spaced, elongated rods extending between opposed mounting blocks in the front and rear portions of the frame. The ends of the rods are held in the mounting blocks by releasible clamps that permit removal and replacement of the spring members when desired. One bicycle frame incorporates a folding mechanism that permits front and rear portions of the bike to be folded together for easy portability of the bike. In one frame, the seat is mounted on the front portion, so the spring cushions rear wheel impact. A replaceable wire management tube is attached to the side of the crossbar of the bike by adhesive tape.
This application is a continuation and claims the benefit of the filing date of Applicant's co-pending application Ser. No. 10/081,492, filed Feb. 22, 2002, which in turn is a based on and claims the filing date of provisional application Ser. No. 60/270,699, filed Feb. 22, 2001, both of which are incorporated herein by reference.
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot Applicable.
BACKGROUND OF THE INVENTIONThe present invention relates to a bicycle frame incorporating an easily manufactured and easily replaceable shock absorber mechanism that provides increased torsional resistance.
Applicant's prior U.S. Pat. Nos. 4,792,150, 4,669,747, and 5,080,384, which are incorporated by reference, disclose a new type of bicycle frame incorporating a leaf spring connection between the top crossbar and seat tube (center post) of the frame, with a flexible cable connector extending between the head tube and lower end of the seat tube. The spring employed in U.S. Pat. Nos. 4,792,150 and 5,080,384 is a leaf spring comprising an elongated laminated fiberglass bar or plate having rounded edges that fit closely in oval openings in opposed fittings on the crossbar and seat tube. The springs are formed in multiple laminations of fiberglass reinforced resins. A substantial amount of work is required to shape the spring plates so that they fit closely in the fittings in the crossbar and seat tube. In addition, the spring plates have to be securely held in place by epoxy in order to maximize the rigidity of the frame. All of this requires a considerable amount of handwork and expense.
During operation over an extended period of time, all spring members eventually wear out. This is true of the fiberglass spring shown in the referenced patents. When this occurs, because of the complex construction of the springs and the extensive handwork required to remove and install new springs, springs generally are not replaced in the field. Instead, the frame must be returned to the factory for installation of new springs. This involves considerable expense to the bicycle owner and a considerable delay in the use of the bicycle.
An object of the present invention is to provide a suspension frame employing rod-shaped springs that provide increased torsional rigidity and yet are less expensive and are easily replaceable by the bicycle owner in the field. Other objectives of the present invention are to incorporate the new spring mechanism in a special collapsible or folding frame and to provide for wire management through a new wire management tube.
SUMMARY OF THE INVENTIONIn one aspect of the present invention, a bicycle frame incorporates a folding mechanism that permits the front and rear portions of the bike to be folded together for easy portability of the bike. A spring release locking mechanism is employed to hold the frame in operating position until the frame is to be folded for transportation.
In another aspect of the present invention the front and rear portions of the frame are connected together by a flexible spring member that permits the front and rear portions of the frame to flex with respect to one another.
In the preferred embodiment, the bicycle seat mechanism is mounted at the rear of the front portion so that the spring cushions the seat from deflection forces received through the rear wheel.
In another embodiment of the present invention, the spring includes at least two laterally spaced, elongated rods extending between opposed mounting blocks in the front and rear portions of the frame, with the ends of the rods being held in the mounting blocks by a clamping means that can be released to permit removal and replacement of the spring members when desired. The clamping means can be positioned to lock the spring members in the mounting blocks.
Desirably, a pultruded cylindrical fiberglass rod spring ⅜-1 inch in diameter and preferably ⅝ inch in diameter is employed as the spring.
In another aspect of the present invention, a wire management tube is attached to the side of the crossbar of the bike and extends at least a portion of the length of the crossbar. Control wiring extends through the tube and is conveniently held in place by the tube. The tube is formed of an extruded plastic tubing having one generally flat side and an arcuate side, with a slot formed longitudinally in the tube. A strip of double-sided pressure sensitive adhesive tape is applied to the flat side of the tube. The wire management tube can thus be attached to the bicycle frame and removed and replaced when desired.
These and other features of the present invention are described in detail below and shown in the appended drawings.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
Referring to the drawings, a bicycle 10 incorporating the present invention is shown in
The frame includes a top tube or crossbar 26, which has a head tube 28 mounted at a front end thereof. A seat tube 30 is mounted on an upwardly and rearwardly extending bracket 32 that is mounted at a rear end of crossbar 26. A back or rear support triangle 34 comprises horizontal chain stay members 36, a downtube 38, and rearwardly extending seat stays 40. Rear wheel 24 is attached to dropout fittings 42 at the rear end of back triangle 34, while front wheel 22 is mounted on dropouts 44 at the lower ends of arms 46 of fork assembly 18.
The front portion 47 of the frame comprises crossbar 26, head tube 28 and seat tube 30, all of which are rigidly mounted together. The front portion 47 of the frame is attached to the back triangle of the frame by means of the spring assembly 48 of the present invention and a tension cable assembly 45, which includes a tension spring 51. The cable can be released from the frame by removable pins at opposite ends (see
Referring to
Springs 54 are formed of fiberglass reinforced resin in the shape of elongated rods. These rods, which are available commercially, may be formed by pultrusion in the form of long rods and then cut to their desired lengths. The rods are desirably round in cross section, but they could be other shapes. Also, while two rods are shown in the drawings, a greater number of rods could be employed. The rods are about five-eighths to three-quarters inches in diameter, with a tolerance of one to two thousandths inches being preferred. For extra strength, the rods can be covered with a carbon fiber or Kevlar wrap, with the wrap being epoxied in place.
The advantage of the rods of the present invention is that they can be fabricated easily and relatively inexpensively when compared with the multiple laminar construction of the spring plates of the prior frames. Moreover, by providing spaced parallel rods instead of a flat plate, they are easier to mount, and they provide improved torsional rigidity without increasing the overall spring stiffness of the bike. Torsional rigidity is accomplished by separating the rods by an increased distance. This increased separation does not increase the total mass of spring, so the spring flex characteristics in a vertical direction can remain the same. With a leaf spring, in order to increase the torsional rigidity, the spring must be made wider. This increases the mass of the spring and thus the stiffness of the spring unless the spring is made thinner. If the spring is made thinner, then the spring is more fragile. With the present invention, relatively thick rods can be spaced a substantial distance apart, leaving open space between the rods, and this provides maximum torsional rigidity at the edges of the spring while still maintaining a desired spring flex characteristic. Also, the stress on the rods is shear stress, not torsion.
The spring of the present invention is desirably formed of a pultruded fiberglass rod. A diameter of ⅝ inches is desirable, and a diameter range of ⅜-1 inch is satisfactory. If more springs than two is employed, the diameter of the springs is reduced as necessary in order to retain desired flex characteristics.
The fiberglass springs of the present invention act both as springs and a shock absorber. However, an additional shock absorber 56 (shown in
The manner in which the rod springs are mounted in the frame is shown in
While the mounting block shown in
As shown in
The use of a spring assembly wherein spaced fiberglass rods are clamped into opposed mounting blocks and can easily be released from the mounting blocks also makes it more convenient to transport the bike. The entire rear triangle of the bicycle can be removed from the rest of the frame for compact packaging simply by releasing the springs from one of the mounting blocks and separating the back triangle from the frame. A quick release fastener 90, as shown in
Another feature of the invention is shown in
The frame of
While the improved frame construction shown in
A more detailed illustration of the spring blocks employed in the present invention is shown in
An aluminum mounting block 113 formed of 6061 aluminum (preferably annealed T-0) is shown in
Another embodiment of a bicycle 120 incorporating the features of the present invention is shown in
As shown in
The spring mechanism 155 of the folding bicycle can be the same as the spring mechanism for the non-folding bicycle described above. Alternatively, a modified spring mechanism, disclosed in detail in
The cable 49 interconnecting the back triangle and the head tube or front of the crossbar is the same as other embodiments. This cable can include releasable pins 118 and 125 at opposite ends that permit the cable to be released for removal or adjustment if desired. The cable is attached to a collar 131 mounted on the down tube 148 at the rear end. Collar 131 can rotate around down tube 148. A clamp 133 clamps on the down tube above collar 131 to prevent upward axial movement of collar 131. In the illustrated embodiment, it is not essential that collar 131 be rotatable around the down tube, so collar 131 and clamp 133 could be combined. The cable does not have to be released for folding, however. The front end of the cable is attached to the crossbar by means of a spring connector 51. The spring connector includes a pressure plate 200 attached by ears 202 to the crossbar by pin 125. A coil spring 204 is positioned between the ears. A rod on the end of the cable extends through the spring and through another pressure plate 206 to a threaded end 208. A locknut 210 fits on the threaded end and bears against the end of pressure plate 206 so that when tension is exerted on the cable, the spring is compressed. The cable provides a flexible tension connection that complements the action of the rod spring mechanism.
It should be understood that the foregoing is merely exemplary of the preferred practice of the present invention and that various changes and modifications may be made in the arrangements and details of construction without departing from the spirit and scope of the present invention.
Claims
1. A folding bike frame comprising a front portion and a rear portion and a swivel portion pivotally interconnecting the front and rear portions, the front portion supporting a front fork and front wheel and handlebar assembly, the rear portion supporting a rear wheel and a crank assembly, the swivel portion connecting a rear end of the front portion with a front end of the rear portion for pivotal movement of the rear portion between extended and folded positions, the rear portion extending rearwardly from the swivel portion generally in alignment with the front portion when the rear portion is in its extended position, the rear portion extending generally forwardly from the swivel portion so as to overlay the front portion when the rear portion is in its folded position.
2. A folding bike frame as in claim 1 wherein:
- the front portion includes a crossbar having a head tube mounted at a front end thereof that supports the front fork and having a seat tube mounted at a rear end thereof that supports the seat assembly; and
- the rear portion includes a rear wheel frame formed in a back triangle configuration, with legs of the triangle comprising chain stays, seat stays, and a down tube, the rear wheel being supported at a corner of the rear wheel frame where ends of chain stays and seat stays are joined.
3. A folding bike frame as in claim 2 wherein an elongated flexibly bendable spring is mounted in the frame between the swivel mechanism and at least one of the front and rear portions of the bike frame, such that the front and rear portions are resiliently flexible in a generally vertical direction with respect to each other adjacent the swivel joint where the front and rear portions are connected.
4. A folding bike frame according to claim 3 wherein the spring extends between opposed mounting blocks that are releasably mounted on opposite ends of the spring, one mounting block being mounted on the swivel mechanism and the other mounting block being mounted on one of the front and rear portions of the frame.
5. A folding bike frame according to claim 4 wherein a rear mounting block is mounted to a rear upper corner of the rear wheel frame, and a front mounting block is mounted to a portion of the swivel mechanism that pivots with respect to the front portion of the frame.
6. A folding bike according to claim 5 wherein the spring comprises at least two laterally spaced rod springs, the mounting blocks each comprising releasable clamping means that grip and hold the ends of the rod springs.
7. A folding bike according to claim 6 wherein the rod springs are generally cylindrical and comprise a resilient fiberglass reinforced resin.
8. A folding bike according to claim 7 wherein the rod springs comprise pultruded fiberglass rods having a diameter of about ⅜ inches to about one inch.
9. A folding bike frame according to claim 1 wherein the rear portion of the frame is also connected to the front portion of the frame by a tension cable assembly extending downwardly and rearwardly from the front portion of the frame to the rear portion of the frame, the tension cable including a flexible cable connected to a resilient extension spring, the cable assembly being connected at one end to a forward position on the front portion of the frame and being connected at an opposite end to a lower position on the rear portion of the frame, such that the cable resists downward flexing of the frame.
10. A folding bike frame according to claim 3 and further comprising a resiliently extendable reinforcement tension cable extending from a lower position on the rear frame portion to a forward position on the front frame portion, the tension cable resiliently resisting downward flexing of the bike frame by resilient deflection of the spring.
11. A folding bike frame according to claim 1 and further comprising a releasable locking mechanism that locks the rear portion of the frame in position when it is moved to its extended position, the locking mechanism being manually releasable to permit the frame to be folded for storing or shipping of the frame.
12. A folding bike according to claim 11 wherein the locking mechanism comprises a slidable pin in one of the pivoting and non-pivoting components that engages an opening in the other of the pivoting and non-pivoting components, a spring biasing the pin to a latching position.
13. A folding bike according to claim 1 wherein the swivel portion comprises a fixed position pivot shaft mounted to one of the front and rear portions and a pivot arm attached to the other of the front and rear portions, the pivot arm having an opening therein that rotatably fits on the pivot shaft, said pivot arm opening being partially closable to clamp the pivot arm in a fixed position on the pivot shaft, a manually actuable clamping member serving to move the pivot shaft opening between released and clamped positions.
14. In a bike frame comprising a front portion, to which a front fork and front wheel are mounted, and a rear portion, to which a rear wheel is mounted, wherein the front and rear frame portions are interconnected by a flexible spring that extends between opposed spring mounting blocks on the front and rear portions, the mounting blocks having openings therein that receive and hold opposed ends of the spring, such that the spring flexes between the mounting blocks to provide flex for the frame, the improvement wherein:
- the spring comprises at least two laterally spaced spring elements in the form of elongated rod springs, the mounting blocks having spaced openings therein to receive ends of the rod springs, the openings in the mounting blocks being of adjustable size and the mounting blocks including clamping means for adjusting the size of the openings in the mounting blocks to cause the ends of the rods spring to become securely clamped in the mounting blocks, the clamping means being releasable to permit removal and replacement of the rod springs, the mounting blocks comprising spaced openings for ends of the respective rod springs, the openings being connected by a slot, the sides of the slot being drawn together by the clamping means to clamp the rods in the mounting blocks, the clamping means in at least one of the mounting blocks comprising at least one bolt that slidably extends through an opening in the mounting block in one side of the slot and engages an internally threaded opening on an opposite side of the slot, a head of the bolt engaging the mounting block on the one side of the slot when the bolt is rotated inwardly, such that the two sides of the slot are drawn together, locking the rod springs in the mounting block.
15. A bike frame according to claim 14 wherein the clamping means include at least two laterally spaced bolts that extend through openings in one side of the slot and engage threaded openings in the opposite side of the slot, the openings being positioned so as to be in partial alignment with the rod springs, the rod springs having cutaway portions that fit around the bolts, the bolts thus serving as a safety lock and holding the rod springs in a fixed axial position in the mounting block.
16. In a bike frame comprising a front portion, to which a front fork and front wheel are mounted, and a rear portion, to which a rear wheel is mounted, wherein the front and rear frame portions are interconnected by an elongated flexible leaf-type spring that extends between opposed spring mounting blocks on the front and rear portions, the mounting blocks having openings therein that receive and hold opposed ends of the spring, such that the spring flexes about its axis between the mounting blocks to provide flex for the frame, the improvement wherein a seat tube for supporting a seat assembly is mounted on the front portion of the frame, such that the spring cushions the seat assembly from a shock impact imparted to the rear portion of the frame.
17. A bike frame according to claim 16 wherein the spring comprises at least two laterally spaced spring elements in the form of elongated rod springs, the mounting blocks having spaced openings therein to receive ends of the rod springs, the openings in the mounting blocks being of adjustable size and the mounting blocks including clamping means for adjusting the size of the openings in the mounting blocks to cause the ends of the rods spring to become securely clamped in the mounting blocks, the clamping means being releasable to permit removal and replacement of the rod springs.
18. A bike frame according to claim 17 wherein the mounting blocks comprise spaced openings for ends of the respective rod springs, the openings being connected by a slot, the sides of the slot being drawn together by the clamping means to clamp the rods in the mounting blocks, the clamping means in at least one of the mounting blocks comprising at least one bolt that slidably extends through an opening in the mounting block in one side of the slot and engages an internally threaded opening on an opposite side of the slot, a head of the bolt engaging the mounting block on the one side of the slot when the bolt is rotated inwardly, such that the two sides of the slot are drawn together, locking the rod springs in the mounting block.
19. A bike frame according to claim 13 wherein the clamping means include at least two laterally spaced bolts that extend through openings in one side of the slot and engage threaded openings in the opposite side of the slot, the openings being positioned so as to be in partial alignment with the rod springs, the rod springs having cutaway portions that fit around the bolts, the bolts thus serving as a safety lock and holding the rod springs in a fixed axial position in the mounting block.
20. A wire management tube for retaining wiring as it extends from one point to another point in a structure having a mounting surface positioned between the points, the wire management tube comprising an elongated tube formed of a material comprising a flexible, extruded synthetic resin and having an open interior and having a slot in a sidewall extending along one side of the tube, the tube having a pressure sensitive adhesive material on an exterior side of the tube, such that the tube can be adhesively attached to the mounting surface by pressing the side with the adhesive material thereon against the mounting surface, the tube being sufficiently resilient that the slot can be opened to pass wires therethrough and will thereafter be resiliently urged toward a more closed position with sufficient force to urge wires to remain in the open interior of the tube.
21. A wire management tube as in claim 20 wherein the tube has a flat exterior side, the pressure sensitive adhesive being mounted on the flat exterior side.
22. A wire management tube as in claim 20 wherein the pressure sensitive adhesive comprises a double sided adhesive tape, one side of the tape being adhered to the flat outer side of the tube.
23. A wire management tube as in claim 20 wherein the tube has an arcuate portion extending from one side edge of the flat side to an opposite side edge of the flat side, with the slot being formed in the arcuate portion.
24. A wire management tube as in claim 20 wherein the tube has edges on opposite sides of the slot, one edge having an inwardly curled lip that tends to engage wires on the interior of the tube and restrain the wires from falling out of the tube.
25. A wire management tube as in claim 24 wherein an opposite edge of the tube adjacent the slot has a curled out portion that facilitates the insertion of wiring into the tube by permitting the wiring to be wedged between opposite sides of the slot by a wedging engagement with the curled out portion.
26. A wire management tube as in claim 23 wherein the slot is oriented so as to be positionable in a generally downward-facing direction when the tube is horizontal and the flat side is oriented vertically, such that wiring can be inserted into and removed from the tube in a generally vertical direction, the tube having side edges on opposite sides of the slot, an outer side edge on a side opposite the flat side of the tube having an inwardly extending lip that restrains wiring from falling out of the tube through the slot, an inner side edge adjacent the flat side of the tube having an outwardly extending lip that facilitates insertion of wiring into the tube.
27. A wire management tube as in claim 26 wherein the tube is adhesively mounted on a crossbar of a bike frame.
Type: Application
Filed: Jan 18, 2005
Publication Date: Jun 9, 2005
Inventors: Mark Groendal (Wyoming, MI), Robert Shook (Lopez Island, WA)
Application Number: 11/037,494