Collapsible container
A collapsible container with angularly related multiple folding sections, each section extending at an angle to the vertical, and flexure zones between adjacent sections for flexibly moving the sections between a first open position in the expanded container and a second position folded upon itself in the collapsed container, the flexure zones resisting movement of the sections in both the fully expanded container and the collapsed container, as well as any intermediate position wherein only selected flexure zones are in an open position.
This is a continuation-in-part of application Ser. No. 10/735,724, David Kusuma, filed Dec. 16, 2003.
BACKGROUND OF THE INVENTIONThe present invention generally relates to molded plastic containers of the type commonly used for a variety of purposes including storage of both food items and non-food items, such containers preferably being adapted to receive an appropriate seal or lid. More specifically, the invention is concerned with containers of this type which, rather than being of a rigid construction as with a conventional bowl, are collapsible or foldable to a compact position when empty to facilitate convenient storage.
Such containers, in the form of cups, bowls, and the like, are generally known in the art and take many forms. These include collapsible cups or glasses wherein the glass is formed of telescopically stacked annular wall elements which slide relative to each other between a fully extended position and a collapsed position. As the wall elements are not integrally formed and slide freely relative to each other, there is a substantial possibility of leakage, and use other than as a temporary drinking vessel is not practical. Another form of collapsible container more pertinent to the present invention is illustrated in U.S. Pat. No. 5,439,128, issued to Fishman on Aug. 8, 1995. In the Fishman container, the wall elements are integrally molded and consist of a series of both vertical and angled elements alternately stacked to define the container wall. The elements, at the angular joint therebetween, are integrally joined by thin film hinges about which the wall elements fold. The actual downward folding and collapsing of the Fishman elements requires that the elements flex in order to accommodate the folding motion. This necessity for an actual flexing of the elements themselves, in addition to the folding at the film hinges, appears to be so significant as to, at least in some instances as illustrated in FIG. 3 of Fishman, require significant central relief grooves in each of the inclined wall elements which would appear to cause an inherent weakening of these wall elements. It will also be noted that, in the Fishman container when collapsed, the alternate vertical wall elements of the open container retain their vertical orientation perpendicular to the base wall. As such the Fishman container is clearly not susceptible to injection molding in the collapsed position as would be commercially advantageous due to great economies in mold production and molding procedures.
SUMMARY OF THE INVENTIONA principal object of the present invention is to provide a collapsible container which presents or forms a substantially rigid receptacle in its open or expanded position and which, with an appropriate lid or seal snap-fit thereto, provides a practical watertight storage container for, as an example, an appropriate foodstuff or the like. The container is very convenient and provides a particularly desirable portable solution for food “on-the-go”, such as at picnics, lunches for those who take their own lunch to work, and other instances wherein temporary storage is desired. The collapsible nature of the container, collapsing to a substantially completely compacted configuration of minimal height, particularly with a seal mounted thereon to confine any residue in the now empty container, allows the used container to be conveniently stored or packed away in a “brown bag”, knapsack, picnic hamper, or the like, for subsequent cleaning and reuse.
In furtherance of the principal object of the invention, it is also an object of the invention to provide a method of molding the container in its collapsed position as a means of achieving maximum economies in mold apparatus and procedures, and in providing a molded product which is compact yet fully expandable to a relatively rigid self-sustaining position.
A significant aspect of the container of the invention is its capability to fold open in increments, one section at a time, to vary the capacity thereof and at the same time maintain itself in any incrementally folded position.
Other desired features of the invention include providing a container which can be washed in a dishwasher in its folded position and stacked therein in the same manner as conventional dishes, a container which stays open when in use and stays closed in storage, and a container which maximizes usable space for packing in a shipping carton as well as storage in the home.
In order to achieve the improved and highly practical container of the invention, the peripheral wall of the container, extending between a substantially rigid base and a substantially rigid top ring adapted to receive a snap-fit seal, includes a series of generally rigid annular or peripherally continuous wall sections joined to adjacent sections at fixed annular apex forming joints which are alternately inwardly and outwardly directed relative to the interior of the container. These sections have annular portions therebetween that are relatively flexible. The wall sections, in the expanded or open position of the container, are themselves alternatively angled inward and outward relative to the interior of the container and relative to the vertical, with the wall sections, sequentially upward from the base to the top ring, each being generally diametrically or peripherally progressively greater than the base. The configuration thus formed for the expanded container will be that of an inverted truncated cone with the wall sections basically outwardly stepped upward-from the base. This in turn allows for a direct downward collapsing of the wall sections into concentric surrounding relation to the base with the top ring surrounding the collapsed folded wall sections.
The actual folding of the wall sections relative to each other occurs within a flexure portion between the sections where each of the wall sections joins the wall section or sections immediately adjacent thereto and is of a thickness less than that of the thickness of the sections to each side thereof. The thicker sections are both more rigid than the flexure portions and of substantially more limited flexibility. The thinner portions, in the expanded position of the container, form arcuate continuations of the thicker wall sections, forming an arc of greater than 90 degrees and, until physically moved over center during a collapsing of the container, provides a substantial degree of rigidity to the wall sections for the full height of the container wall. Upon the application of a positive physical force collapsing the top ring and base toward each other, the flexible portions between the wall sections will flex laterally in the direction of the fold in the manner of a flexible hinge with this flexure providing for both the actual folding and at the same time, minimizing any tendency for the wall sections to want to laterally flex or move as the wall sections collapse about each other. Each of the flexure zones formed by the thinner wall sections is bordered along each edge thereof by adjacent thicker wall sections. Once the arc of the flexure zone is reduced to less than 90 degrees, moving over center, the inherent resistance to the movement of the flexure zone is overcome and the collapsed zone assumes a dome-like configuration of less than 90 degrees. In moving from the closed to the open state, or vice-versa, each flexure zone is twisted and slightly distorted until it overcomes its stable position and flips to the other position.
A collapsed molded container in accordance with the invention is such that opposed rigid wall portions define a generally triangular interstitial space formed by two walls diverging from the vertical in a range of from about 8° to about 40°. However, for reasons that shall become apparent hereinbelow, a preferred range is from about 10° to about 16°.
Expansion of the container from its collapsed position will involve a downward push or pull on the base as the top ring is moved vertically upward therefrom. As the flexure portions unfold and move to arcs of greater than 90 degrees, the wall will tend to rigidify and in effect lock the container in the open position.
Further features, objects and advantages of the invention will be noted as the construction and details of the invention are more fully hereinafter set forth.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings, the features of the embodiment of
Referring now more specifically to the drawings, the collapsible container 10 comprises a base 12, a top ring 14 and a folding wall 16 extending therebetween. The base 12 is a substantially rigid member including a bottom 18 with a peripheral upstanding base wall 20. The base, which may be flat, preferably includes a central slightly upwardly extending pressure area or bump 24 of any appropriate configuration, such as a dome, to assist in expanding the container as shall be described subsequently. The base will also preferably have a series of small foot defining knobs 26 or a continuous foot rib, not shown, depending from the base bottom 18.
The top ring 14 includes a continuous or annular ring wall 28 with a peripheral horizontally outwardly directed flange 30 at approximately mid-height on the ring wall 28. The top ring 14, similarly to the base 12, is substantially rigid and is of a greater diameter or other non-circular cross-sectional area than the base 12 to encircle the base in the collapsed position of the container, as in
The molding of the base and top ring as separate entities from the wall is a preferred method of molding enabling the provision of substantially greater rigidity to these components relative to the wall sections, wherein the actual extending and collapsing action occurs, by utilization of polymers of differing degrees of rigidity, and/or flexibility.
The container side wall 16 is formed of a series of annular or peripherally continuous wall elements or sections 34, the lowermost section encircling and being intimately bonded, such as autogenously during a multi-component molding procedure, to the wall 20 of base 12 and seated on a support shoulder 21 slightly above the base bottom.
In the embodiment of
The wall sections 34, upward from engagement of the lowermost section with the base, are alternately inclined outwardly and inwardly relative to the interior of the container and to the vertical with each section joined to the section immediately thereabove at alternating outwardly and inwardly directed apexes forming, respectively, angle joints as generally designated at 36 and 38.
Noting
Each of the alternately inclined wall sections, noting the open container, is of a predetermined thickness and of limited flexibility relative to flexure zones or portions 40 joining adjacent sections 34. The flexure portions 40 are relatively thinner than the sections 34 and substantially equal in thickness to the extending portion 22 of the base in
As will be noted in the drawings, the adjacent sections 34, in the collapsed position of the container, form oppositely facing V-shaped or triangular openings. The center line of each V-shaped opening is generally perpendicular to the horizontal plane of the collapsed container. This structure is significant in allowing the injection mold to separate to eject the molded piece.
The angle of divergence between adjacent collapsed sections 34 has an overall possible range of 8° to 40°, with the preferred range being 10° to 16°. An angle of 10° is considered optimum in achieving a desired balance between rigidity of the container in the open position and the force necessary to collapse or expand the container. This angle is also considered, as a practical matter, to be the smallest angle that will allow consistent ejection of the molded piece from the mold. As will be appreciated, as the decreases.
With particular attention to
Noting in particular
Again noting
Noting
As previously noted, when the container is to be opened prior to use, one need merely engage fingers about the peripheral flange 30 of the top ring and, with one or both thumbs, exert a downward pressure on the bottom push bump 24 projecting upwardly from the center of the base bottom 18. Alternately, pressure can be exerted on the bottom itself sequentially about the periphery thereof. Further, rather than relying on direct pressure on the bump 24 or bottom 18, and noting
Again referring to
Referring now more specifically to the embodiment illustrated in
The container 110, as with the first embodiment, both expands and collapses in the previously described manner and, in the collapsed position, is so configured as to allow for a practical and preferred molding of the container in this position. Pursuant thereto, the wall sections 134, in the collapsed position, define oppositely facing V-shaped openings where the angle between the sections, while having a possible range of 8° to 40°, will preferably be in the range of 10° to 16° with an optimum angle of 10°. Each V-shaped opening has the centerline thereof, extending from the apex defined by the converging sections 34, perpendicular to the horizontal plane of the collapsed container. In the expanded or open position of the container, the wall sections 134 angle both relative to each other, at greater than 90°, and to the vertical as defined by a perpendicular to the base.
In order to enhance the folding and unfolding action of the wall sections 134, each wall section 134, along the edges thereof, is beveled, as at 135, to provide a gradual transition area between the wall section 134 and the adjacent flexure portion 140. This differs from the rather abrupt transition area of the first embodiment, note in particular
As with the first embodiment, the flexure zone portions 140, in the open position of the container, form, with regard to the outwardly inclined wall sections 134 of
With particular reference to
The engagement of the container wall to the top ring is effected by a laterally directed collar 137 joined to the uppermost wall section 134 by the uppermost flexure portion 140. The collar 137 includes an upwardly directed locking bead 139 on the outer edge thereof with both the collar 137 and bead 139 being received within a corresponding locking recess found in the base of annular ring wall 128. The top ring 114, as with the previously described ring 14, includes an integral annular outwardly projecting ring flange 130, providing both lateral stiffness to the top ring and a convenient means for both manipulating and handling the bowl. As a means for facilitating a gripping of the flange, it is proposed that an integral depending gripping bead 131 be provided peripherally about the outer edge portion of the flange 130.
A final area of variance between the embodiments will be seen in
Also, as described with regard to the first embodiment, an appropriate seal 142, capable of being snap-fitted to the top ring 114 can be provided. Such a seal, in light of the manner of collapsing and expanding the container with the concentric folded wall sections, will comprise an appropriate closure for the container whether fully open, fully collapsed, or partially expanded.
With reference to
The container as described is designed in a configuration that utilizes a “network” of flexure zones. It is not an accordion shape that stretches to open and close like a spring. Instead, the flat storage container functions to open and close based on a principle of “opposing angles”.
In known expanding containers, the containers are generally molded in the open or expanded configurations. Open is thus the natural state for those containers, that is those containers would ‘prefer’ to remain open than in any other position. Thus, when one tries to fold or collapse these containers, the containers tend to want to spring back open, that is return to their natural state. This is not the case with the container of the invention wherein the container is preferably molded in a flattened or collapsed position. This is its initial natural state meaning that the container will initially prefer to stay in this closed configuration. There are multiple folds within the network of flexure zones. In the illustrated embodiment three sets of independently activating zones are provided (more can be added to increase capacity if desired). As seen in
The unique structure of the invention allows the container to remain flat when in the closed or collapsed position and remain expanded when in any open or partially open position. Because of the two ‘natural’ states for the flexure zones, the container prefers to remain closed when collapsed flat and prefers to remain open when expanded. With the independent activation of the flexure zones in the network, the container is capable of opening to fixed partial capacities, because the container prefers to remain open in these partial configurations. This is of particular value in maximizing and optimizing storage space as in a refrigerator, and dishwasher space when washing.
The collapsible container of the present invention has been described in the preferred embodiments as comprising one of molded plastic, i.e. synthetic polymers, having ‘separate entities’ comprising a base, top ring and folding wall. The ‘separate entities’ in a preferred molding method may, for example, be realized by utilization of molding apparatus that enables multiple stage molding of the base; top ring and folding wall, and wherein selection of polymers of varying degrees of substantial rigidity and/or general rigidity may be utilized. This also enables the varying of the color or light transmissivity of the base, top ring and folding wall.
It will be appreciated that as described in connection with the embodiment of
It will be appreciated that a mold suitable for injection molding of the wall portion in a collapsed condition will require a plurality of concentric annular interdigitated generally triangular, or V-shaped mold elements, carried by mold halves, corresponding to the number of wall sections folded on each other.
The foregoing is considered illustrative of the principles of the invention. As modifications and changes may occur to those skilled in the art, it is not desired to limit the invention to the exact construction and manner of use as shown and described. Rather, all suitable modifications and equivalents may be resorted to as falling within the scope of the invention as claimed.
Claims
1. A collapsible container comprising a base, a top ring and a wall peripherally fixed to said base and top ring and extending therebetween, said container being adjustable between an expanded position with the top ring spaced upward from said base and forming a container interior, and a collapsed position with said top ring surrounding said base in outwardly spaced substantially concentric relation thereto, said wall comprising multiple upwardly extending peripherally continuous sections which, in the expanded position of said container, angle alternately outward and inward relative to the container interior, said sections, in the collapsed position of said container, being folded on each other and concentrically received generally between the base and the top ring with the sections encircling the base and in turn being encircled by said top ring.
2. The container of claim 1 wherein each said section, in the collapsed position of said container, is at an angle of divergence from 8° to 40° to adjacent sections.
3. The container of claim 2 wherein said sections are at an angle of 10° to 16° to adjacent sections in said collapsed position.
4. The container of claim 3 wherein said sections are at an angle of 10° to adjacent sections in said collapsed position.
5. The container of claim 4 wherein, in said collapsed position, adjacent sections form oppositely facing V-shaped openings, each said opening having a center line perpendicular to said base.
6. The container of claim 5 wherein said sections include a lowermost section joined to said base, a topmost section joined to said top ring, and intermediate sections between said lowermost and topmost sections, said sections from said lowermost section to said topmost section each sequentially defining a peripherally encompassed area generally progressively greater than said base.
7. The container of claim 6 wherein said sections extend from adjacent sections at obtuse angles in said
8. The container of claim 7 including flexure zones joining adjacent sections.
9. The container of claim 8 wherein the obtuse angles formed by the joined sections in the expanded position of the container are, upward from the base, oppositely laterally angled inward and outward relative to the container interior and define a series of inwardly directed angles and a series of outwardly directed angles, the angles of each series, sequentially upward from the base are outwardly offset from the next lower angle in that series whereby an upwardly and outwardly extending wall is defined.
10. The container of claim 9 wherein said lowermost section surrounds and is fixed to said base.
11. The container of claim 8 wherein said base has a bottom surface defining a support plane, said folded sections in the collapsed position of the container being positioned above said defined support plane.
12. The container of claim 11 wherein said lowermost section extends to and partially along said base bottom surface within said support plane.
13. The container of claim 11 wherein said base includes a bottom with a central upwardly projecting push bump defining an area adapted to accommodate downward pressure thereon for downward movement of the base relative to the top ring and a corresponding expansion of the container wall.
14. The container of claim 13 wherein said top ring includes a circumferential outwardly extending flange defining means for grasping the top ring as pressure is applied to the push bump.
15. The container of claim 14 wherein said top ring includes a peripheral upstanding wall, said outwardly extending flange being peripherally about said ring wall, a generally rigid collar joined to said uppermost wall section by one of said flexure zones, said collar including an upwardly directing locking bead, said top ring including a downwardly directed recess formed therein and receiving said collar and locking bead for a fixed joinder of said container wall to said top ring.
16. The container of claim 15 wherein said top ring flange includes an outer periphery with a downwardly directed gripping bead integral therewith and depending therefrom.
17. The container of claim 13 wherein said push bump defines a concave downwardly opening recess in said base bottom, and a manually engageable pull bar fixed transversely across said recess for a manual downward pulling of said base relative to said top ring.
18. The container of claim 1 wherein said top ring includes an upwardly extending ring wall, and a separate seal positionable over said top ring and being releasably fixed to said ring wall in both the expanded and collapsed position of said container.
19. The container of claim 1 wherein, in said collapsed position, adjacent sections form oppositely facing V-shaped openings, each said opening having a center line perpendicular to said base.
20. The container of claim 1, molded in said collapsed position.
Type: Application
Filed: Jul 27, 2004
Publication Date: Jun 16, 2005
Inventors: David Kusuma (Orlando, FL), Peter Card (Plant City, FL), Hector Javier Lugo (Orlando, FL)
Application Number: 10/899,314