Wall construction
A downwardly opening upper channel member (10) is positioned above an upwardly opening lower channel member (12). A lower end portion of a stud (14) is received in the lower channel member (12). A clip (54) is received in an upper end portion of the stud bracket (10). The clip (54) has an upper portion that is connected to the upper channel member (10). It also has a lower portion that extends downwardly into an upper end portion of its stud (14). The upper channel member (10) has opposite side flanges (20,22) that include lower edges (32,34) the stud (14) has an upper butt end that is positioned above the lower edge (32,34) is below an upper web portion (18) of the upper channel member (10). The upper portion of the clip (54) is connected to the upper channel member (10). The clip (54) is free to move vertically with respect to the stud (14). In a wall construction, wallboard sheeting WS is connected to the stud (14) and the lower channel member (12) but not to the upper channel member (10). As a result, relative vertical movement is permitted between the upper channel member (10) and the rest of the wall which includes the stud (14), the lower channel member (12) and the wallboard sheeting WS.
This invention relates to wall structures composed of metal framing and wallboard sheeting connected to the framing. More particularly, it relates to a simple way of providing for relative movement between an upper channel member, or header, and the rest of the wall, in response to wall movement such as may occur during an earthquake, for example.
BACKGROUND OF THE INVENTIONIt is well known to use metal framing in building wall construction. Commonly, the framing comprises a downwardly opening upper channel, or header, an upwardly opening upper channel, or footer, and vertical studs extending between the channels and having end portions that are within the channels. An advantage of using metal framing members is that they provide a strong frame structure that can be configured to accommodate for movement of the buildings such as occurs during an earthquake, without resulting in damage to the wall of which the framing is a part.
Typically, the upper channel member is secured to an upper concrete structure and the lower channel member is secured to a lower concrete structure. During an earthquake, and at other times as well, there is relative movement between the two concrete structures. It is necessary that the framing that extends between the concrete structures be able to accommodate the relative movement without damage to the framing and the wall of which it is a part. Relative movement between the two concrete structures can be caused by earthquakes, roof loads, expansion and contraction, loading and unloading upper floors in multi-story buildings, settling, and wind loads, for example.
U.S. Pat. No. 5,127,203, granted Jul. 7, 1992, to Robert F. Paquette, and U.S. Pat. No. 5,127,760, granted Jul. 7, 1992, to Todd A. Brady, each discloses the use of vertical slots in the flanges of overhead channels, for receiving screws that are used to secure upper end portions of the studs to the overhead channels. The overhead channels are provided with a plurality of slots so that a stud can be selectively positioned at a number of locations along the channel length. Screw fasteners are inserted through the slots and are then screwed into the upper end portions of the studs. In response to movement of the building, the upper channel member is movable relative to the studs and the wallboard that is connected to the studs. A problem with this use of slots is that constructing the upper channel members to include the slots is an added expense. Also, the slots weaken the metal. It often becomes necessary to use a heavier gauge metal to compensate for the loss in strength caused by use of the slots. This adds addition expense as heavier gauge metal is more expensive than lighter gauge metal.
U.S. Pat. No. 5,685,121, granted Nov. 11, 1997, to Frank DeFrancesco and Joseph Domenick Palumbo, discloses a use of a two-section stud. The upper end of the upper section is an upper channel and the lower end of the lower section is in a lower channel. The upper section is telescopically received within the lower section and includes a pair of slots that extend throughout a substantial portion of the length of the upper section. A problem with this construction is that the location of the slots cannot be determined for sure and the fasteners used may end up securing the lower section to the upper section. The installers must place the wallboard sheeting on the studs and then drill through the sheeting and the outer flange of the lower section of the stud at locations which are outwardly of the slots in the upper sections of the studs. If a screw fastener is not in alignment with a slot, it will screw into the metal bordering the slot. As a result, the upper and lower sections of the stud will be screwed together and relative movement between the two will be prevented. In such an event, the two sections of the stud are not free to move relative to each other in response to seismic or other forces to which the wall may be subjected. Also, it is difficult and expensive to make the long slots, to provide the upper section with a flared upper end, and to provide the upper section with the longitudinal V-shaped flanges that are a part of the system. Also, considerable more steel is needed in a wall that uses the two-section stud of this system.
There is a need for a wall construction that permits movement of the upper channel member relative to the rest of the wall in a positive manner without adding substantial manufacturing and/or installation costs. A principal object of the present invention is to provide such a wall structure.
BRIEF SUMMARY OF THE INVENTIONA wall structure to which the present invention relates comprises a downwardly opening upper channel member that includes an upper web and a pair of spaced apart side flanges depending from the upper web to the lower edges. The upper web and the side flanges form a channel space below the upper web and between the side flanges. The wall structure also includes a plurality of vertically extending studs that are horizontally spaced apart. Each stud includes an upper end portion and an upper butt end. The upper end portions of the studs are received in the channel space, with the butt ends of the studs positioned above the lower edges of the side flanges of the upper channel member. According to the invention, each stud is provided with a clip. Each clip comprises an upper portion that is received in and secured to the upper channel member, and a lower portion that extends downwardly from the upper portion into the upper end portion of its stud. The lower end portion of each clip is snuggly received within, and preferably makes frictional engagement with, the upper end portion of its stud. The studs are moveable up and down in the channel space relative to both the clips and the upper channel member when subjected to a force that overcomes the frictional forces.
In preferred form, each stud comprises a web extending perpendicular to the side flanges of the upper channel and front and rear flanges connected to the web. The front and rear flanges extend parallel to the side flanges of the upper channel. The studs include lips that are connected to the flanges and extend inwardly towards each other, in coplanar parallelism. The lips are in spaced parallelism with the web. Also in preferred form, the clip has front and rear boundaries that are contiguous stud flanges.
In one embodiment, each clip comprises a web that is inwardly contiguous the web of its stud and front and rear flanges connected to the web of the clip that are inwardly contiguous front and rear flanges of its stud. The clip and stud combination of this invention requires much less steel than the two-section stud disclosed by U.S. Pat. No. 5,685,121. More specifically, that system requires approximately fifty percent more steel than the clip and stud system provided by the present invention.
According to an aspect of the invention, screw fasteners extend through the side flanges of the upper channel and through the front and rear flanges of the upper portions of the clips. Upper portions of the front and rear flanges of each stud are sandwiched between the side flanges of the upper channel and lower portions of the front and rear flanges of the clip.
It is an object of the present invention to provide framing for internal walls, framing for external walls and framing that can be used in both internal and external walls. External building walls generally have larger side loads (e.g. wind loads) on them than interior walls.
According to an embodiment of the invention, the web of the clip, or the web of the stud includes at least one vertical slot. A screw fastener extends through the other web and through the slot and connects the clip to the stud. The slot is sized and positioned to allow up and down movement of the clip relative to the stud and the upper channel member.
In another embodiment of the invention, the clips included lips that are inwardly contiguous the lips on their stud. A vertical slot is provided in at least one lip on either the clip or the stud and for each slot a screw fastener extends through the other lip and the slot and connects the clip to the stud. The slot is of a length and is positioned to allow vertical movement of the clips relative to the studs and the upper channel member.
In still another embodiment, the clips are telescopically received within the studs and the clips include longitudinal channels in which the lips on the studs are received.
According to a further aspect of the invention, clips are provided that include at least one upper portion that extends perpendicular to the stud and parallel to the upper web of the upper channel member. At least one screw fastener connects said upper portion of the clip to the upper web of the upper channel member. Each clip may include two upper portions which extend perpendicular to its stud and parallel to the upper web of the upper channel member. In such case one of the upper portions extends along the upper channel member in a first direction from the clip. The other upper portion extends along the upper channel member in the opposite direction from the clip. At least one fastener is used to connect at least one of said upper portion of each clip to the upper web of the upper channel member. In one embodiment, each upper portion of the clip is connected to the upper web of the upper channel member by at least one fastener.
In a typical wall, the framing includes an upwardly opening lower channel member having a lower web and a pair of spaced apart flanges extending upwardly from the lower web to upper edges. The lower web and side flanges form a channel space above the lower web and between the side flanges. The studs include lower end portions that are received in the channel space. The studs have lower butt ends that contact the lower web.
A feature of the invention is that vertical studs are supported at their lower ends in an upwardly opening lower channel member and the studs include upper end portions that project upwardly into an upper channel space formed in a downwardly opening upper channel member. The upper end portions of the studs are contiguous side flanges of the upper channel member and include butt ends that are spaced downwardly from an upper web portion of the upper channel member. A clip is provided for each stud. Each clip includes an upper portion that is connected to an upper channel member and a lower portion that extends downwardly into its stud. This construction allows the upper end portions of the studs to be braced longitudinally and laterally of the upper channel member while at the same time permits the studs and the rest of the wall below the upper channel member to move up and down relative to the upper channel member, and also allows the upper channel member to move up and down relative to the studs and the rest of the wall.
According to an aspect of the invention, the upper end portions of the clips can be adapted to be connected to the web of the upper channel member or can be adapted to be connected to the side flanges of the upper channel member.
According to a further aspect of the invention, fasteners that secure sheeting to the studs enter into the studs but not into either the clips or the upper channel member.
The present invention includes providing a wall framing system in which there are yieldable connections between the studs and an overhead channel member. There is telescopic engagement of the studs with clips that are connected to the overhead channel member. This connection transfers longitudinal and lateral wall forces between the studs and the clips. The clips then transfer these forces to the upper channel member. In the connection, front and rear wall parts of the upper portions of the studs are sandwiched between lower end portions of the clips and side flange portions of the upper channel member.
The upper channel member forms what is sometimes referred to as an upper track. The essential parts of the upper track are the side panels that form a channel or track space between them. It is within the scope of the present invention to employ an upper track that is composed of two angle iron members. Each angle iron member includes a horizontal upper flange that is used to secure it to the overhead structure and a vertical flange that provides the side flange of the track.
Other objects, advantages and features of the invention will become apparent from the detailed description that is set forth below, from the drawings and from the claims.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGLike reference numerals are used to designate like parts throughout the several views of the drawing, and:
Referring to
Each stud 14 includes a lower butt end 50 and an upper butt end 52. Butt end 50 preferably rests on the web 26. Butt end 52 is spaced above the lower edges 32, 34 a distance x and below the upper web 18 a distance y. As will hereinafter be explained, the dimensions x, y are variable dimensions. This is because the framing permits relative vertical movement between the upper channel 10 and the rest of the wall structure that includes the studs 14 and the lower channel member 12.
According to the invention, a separate clip 54 is provided for each stud 12. Each clip 54 has an upper portion that extends upwardly into the channel space 16 and a lower portion that extends downwardly into the upper end of its stud 14. As will hereinafter be described, the upper portions of the clips 54 are connected to the upper channel members 10 whereas the lower portions of the clips 54 extend downwardly into the upper end portions of the studs 14 and make a relatively snug fit with the interior surfaces of the stud 14.
Preferably, the lower end portion of each clip 54 is dimensioned such that it frictionally engages the inner surfaces of the upper end portions of its stud 14. As best shown by
As shown by
The distance x is always sufficiently long that contact is made between the stud flanges 42, 44 and the side flanges 20, 22 of the upper channel 10. This allows the use of a short clip 54. Also, the clip 54 can have a cross sectional dimension that is smaller than the cross sectional dimension of the stud 14.
The contact between the squared upper end 56 of the clip 54 and the web 18 will lock the clip 54 substantially perpendicular to the web 18 by the use of only two screw fasteners. This perpendicular orientation of the clip 54, and the telescopic engagement of the lower portion of the clip 54 with the upper portion of the stud 14, and the containment of the upper end portion of the stud 14 in the channel space 16 between the side flanges 20, 22, will provide a connection that is substantially fixed (will carry a moment) in all directions except the vertical direction. Relative movement in the vertical direction is permitted because of the telescopic engagement of the clip 54 with the stud 14. The contact between the squared lower end 50 of the stud 44 with the lower web 26 also helps maintain the stud 14 in a substantially vertical position.
In a typical installation, the upper channel members 10 are connected to an upper concrete structure 70. This is usually done by inserting screw fasteners through the web 18 at a plurality of longitudinally and laterally spaced apart locations. In
The upper and lower concrete structures are fixed relatively to each other most of the time. However, during earthquakes, and other times as well, there will be some vertical movement of the two concrete structures relative to each other. At times they may move relatively toward each other and at other times they may move relatively apart. As previously described, the studs 14 are connected to the lower channel member 12 and thus are in that manner connected to the lower concrete structure. However, they are not connected to either the upper channel member 10 or the upper concrete structure 70. The upper channel member 10 is connected to the upper concrete structure and thus can and will move with the upper concrete structure whenever it moves.
As best shown by
Referring to
As shown by
When clips 54c, 54d are used, the screw fastener is used to form an opening in a stud panel at a location immediately outwardly from a slot 114, 26. When clip 54c is used, the lips 110,112 are preferably inwardly contiguous the stud web 40. Thus, the screw fastener drills a hole for itself through the web 40 and then it moves through the slots 114. The screw fastener 190 can be driven until its head 192 is tight against the web 40. Each slot 114 is wider than the threaded shank of the screw fastener 190. As a result, the threads of the screw fastener 190 do not engage the lips 110, 112 of the clip 54c. As a result, the clip 54c is able to move up and down freely relative to the stud 14 between the two ends of the slots 114.
In the embodiment of
The clips may be united with the studs in the factory or the clips and studs may be sent to the job site unassembled and assembled there. The lower end portion of each stud is inserted into the channel space of the lower channel member 12. The stud 14 is put into a vertical position with its lower butt end resting on the lower web 24 of the lower channel member 12. When the stud 14 is substantially vertical, its upper butt end 52 is spaced above the lower edges 32,34 of the side flanges 20,22 of the upper channel member 10 and below the upper web 18 of the upper channel member 10. The upper portions of the web side flanges 42,44 are sandwiched between the side flanges 20,22 of the upper channel member 10 and contiguous portions of the clip. In most of the embodiments, this portion of the clip is a side flange of the clip. See flanges 18,20 in
As previously stated, the lower channel member 12 is typically secured to a lower concrete structure, e.g. a concrete slab in the building. The upper channel member 10 is in a similar fashion secured to an upper concrete structure, e.g. another concrete slab that is positioned above the first slab. The connection of the upper channel member 10 to the upper concrete structure will result in the upper concrete structure and the channel member 10 moving together if there is any reason for either one of them to move. The same is true with respect to the lower concrete structure and the lower channel member 12. Over time, buildings settle and their floor structures move relative to each other. Also, during an earthquake, there can be substantial movement of the concrete structures relative to each other. The use of the clips together with the shortened studs provides a telescopic connection between the clip and the stud that will accommodate the movement that will occur under most circumstances. At the same time, the stud is firmly connected to both the upper channel member 10 and the lower channel member 12 for movement normal to the plain of the wall and parallel to the plain of the wall. As has been described, there are a number of ways of constructing the clips so that they well strengthen the telescopic connection and resist any tendency of the assembly to bend at the connection. This is all accomplished without the use of slots in the side flanges 20,22 of the upper channel member, or the clip, that must be located by the installer so that he will avoid placing a screw fastener at a location where it will secure the stud to the upper channel member in such a way that relative vertical movement between them is prevented.
The use of slots such as shown by
The system shown by
It is to be understood that in all of the embodiments that have been shown and described, the screw fastener may first screw into a first metal member and then extend through a slot in the second metal member. Or, it may first extend through a slot in a first metal member and then screw into the second metal member. In each case, the appropriate screw fastener 196,204 is used.
Herein, unless otherwise specified, the screw fasteners may be nut and bolt assemblies rather than screw members. Thus, bolts may be provided that have shoulder portions adjacent the bolt heads that are adapted to extend into slots formed in one of the metal members. The shoulder has an end portion that bears against the metal member that does not include the slot. The shoulder is long enough so that when the end of the shoulder is against the metal, the head of the fastener is spaced away from the slotted member a small amount, so that the fastener head will not clamp the slotted member to the other member when it is tightened.
In the embodiment of
The remainder of the assembly shown by
The studs, the channels, the angle iron members and the clips are all formed from between twelve and twenty-six gauge sheet metal. Bend radiuses are formed between the flanges and the webs of the channel members, between the lips and the flanges of the lip channel members and between the two legs or flanges of the angle iron members. Preferably, the clips measure about four inches in length. Preferably, the side flanges of the channel members 10, 12 and the vertical flanges of the angle iron members 200, 202 are about 2.5 inches in the vertical direction. The static distance between the lower edges of the side flanges 20, 22 and the upper butt ends of the studs 14 is preferably about one and one-half inches. The slots may be about three-sixteenths inches in width and about two inches in length.
The illustrated embodiments are only examples of the present invention and, therefore, are non-limitive. It is to be understood that many changes in the particular structure, materials and features of the invention may be made without departing from the spirit and scope of the invention. Therefore, it is my intention that my patent rights not be limited by the particular embodiments illustrated and described herein, but rather are to be determined by the following claims, interpreted according to accepted doctrines of patent claim interpretation, including use of the doctrine of equivalents and reversal of parts.
Claims
1. A wall structure, comprising:
- a downwardly opening upper channel member including an upper web and a pair of spaced apart side flanges depending from the upper web to lower edges, said upper web and side flanges forming a channel space below the upper web and between the side flanges;
- a plurality of horizontally spaced apart, vertically extending studs that are each said stud including an upper end portion and an upper butt end;
- said upper end portions of said studs being received in the channel space, with the butt ends of the studs being positioned above the lower edges of the side flanges of the upper channel member;
- a clip for each said stud, each said clip comprising an upper portion secured to the upper channel member and a lower portion that extends downwardly from the upper portion into the upper end portion of its stud, said lower end portions of the clips being snugly received within, and frictionally engaging, the upper end portions of the studs; and
- said studs being movable up and down in the channel space relative to both the clips and the upper channel member upon being subjected to forces that overcome the frictional forces.
2. The wall construction of claim 1, wherein each stud comprises a web extending perpendicular to the side flanges of the upper channel, front and rear flanges connected to the web and extending parallel to the side flanges of the upper channel, and lips connected to the flanges and extending towards each other, in coplanar parallelism, said lips being in spaced parallelism with the web.
3. The wall construction of claim 2, wherein the clip has front and rear boundaries that are contiguous the stud flanges.
4. The wall construction of claim 1, wherein each stud comprises a web extending perpendicular to the side flanges of the upper channel, and front and rear flanges connected to the web and extending parallel to the side flanges of the upper channel, said front and rear flanges of the stud having upper end portions which are contiguous the side flanges of the upper channel member, and wherein each said clip comprises a web that is inwardly contiguous the web of its stud, and front and rear flanges connected to the web of the clip that are inwardly contiguous the front and rear flanges of the stud.
5. The wall construction of claim 4, comprising screw fasteners extending through the side flanges of the upper channel and through the front and rear flanges in the upper portions of the clips, wherein upper portions of the front and rear flanges of the stud are sandwiched between the side flanges of the upper channel and lower portions of the front and rear flanges of the clip.
6. The wall construction of claim 5, wherein the web and the front and rear flanges of the clip are vertically straight and the web and the front and rear flanges of the stud are vertically straight.
7. The wall construction of claim 2, wherein the clip has front and rear panels that are inwardly contiguous the front and rear flanges of the stud, and perpendicular panels that extend between and interconnect the front and rear panels.
8. The wall construction of claim 1, wherein each stud includes a web extending perpendicular to the side flanges of the upper channel member, and the clip includes a web that is inwardly contiguous the web of the stud, wherein one of said webs includes at least one vertical slot and a screw fastener extends through the slot and the other web, and connects the clip to the stud, with the slot being positioned to allow up and down movement of the clip relative to the stud and the upper channel member.
9. The wall construction of claim 2, wherein the clip includes lips that are inwardly contiguous the lips on the stud, wherein at least one of the contiguous lips includes a vertical slot, and wherein a screw fastener extends through the slot and connects the clip to the stud, for vertical movement of the clip relative to the stud and the upper channel member.
10. The wall construction of claim 2, wherein the clips are telescopically received within the studs and the clips include longitudinal channels in which the lips on the studs are received.
11. The wall construction of claim 1, wherein each clip includes at least one upper portion that extends perpendicular to the stud and parallel to the upper web of the upper channel member, and wherein at least one screw fastener connects said upper portion of the clip to the upper web of the upper channel member.
12. The wall construction of claim 11, wherein the clip includes two upper portions which extend perpendicular to the stud and parallel to the upper web of the upper channel member, wherein one said upper portion extends along the upper channel member in a first direction from the clip, and the other upper portion extends along the upper channel member in the opposition direction from the clip, and wherein at least one fastener is used to connect at least one of said upper portions of the clip to the upper web of the upper channel member.
13. The wall construction of claim 12, wherein each upper portion of the clip is connected to the upper web of the upper channel member by at least one fastener.
14. A wall structure, comprising:
- a downwardly opening upper channel member including an upper web and a pair of spaced apart side flanges depending from the upper web to lower edges, said upper web and side flanges forming a channel space below the upper web and between the side flanges;
- an upwardly opening lower channel member including a lower web and a pair of spaced apart side flanges extending upwardly from the lower web to upper edges, said lower web and side flanges forming a channel space above the lower web and between the side flanges;
- said upper web being spaced above the lower web a predetermined distance;
- a plurality of horizontally spaced apart, vertically extending studs, each said stud including an upper end portion with an upper butt end and a lower end portion with a lower butt end;
- said lower end portions of said studs being received in the lower channel space, above the lower web and between the side flanges of the lower channel member;
- said lower butt ends of the studs being supported by the lower web of the lower channel member;
- said upper end portions of the studs being received in the upper channel space with the upper butt ends spaced below the upper web of the upper channel member a predetermined distance, said upper butt ends being positioned above the lower edges of the side flanges of the upper channel member;
- a clip for each said stud, each said clip comprising an upper portion secured to the upper channel member and a lower portion that extends downwardly from the upper portion into the upper end portion of its stud, said lower end portions of the clips being snugly received within, and frictionally engaging, the upper end portions of the studs; and
- said upper butt ends of the studs being movable up and down in the upper channel space relative to both the clips and the upper channel member.
15. The wall construction of claim 14, wherein each stud comprises a web extending perpendicular to the side flanges of the upper channel, front and rear flanges connected to the web and extending parallel to the side flanges of the upper channel, and lips connected to the flanges and extending towards each other, in coplanar parallelism, said lips being in spaced parallelism with the web.
16. The wall construction of claim 15, wherein the clip has front and rear boundaries that are contiguous the stud flanges.
17. The wall construction of claim 14, wherein each stud comprises a web extending perpendicular to the side flanges of the upper channel, and front and rear flanges connected to the web and extending parallel to the side flanges of the upper channel, said front and rear flanges of the stud having upper end portions which are contiguous the side flanges of the other channel member, and wherein each said clip comprises a web that is contiguous the web of its stud, and front and rear flanges connected to the web of the clip that are inwardly contiguous the front and rear flanges of the stud.
18. The wall construction of claim 17, comprising screw fasteners extending through the side flanges of the upper channel and through the front and rear flanges of the upper portions of the clips, wherein upper portions of the front and rear flanges of the Stud are sandwiched between the side flanges of the upper channel and lower portions of the front and rear flanges of the clip.
19. The wall construction of claim 18, wherein the web and the front and rear flanges of the clip are vertically straight and web and the front and rear flanges of the stud are vertically straight.
20. The wall construction of claim 15, wherein the clip has front and rear panels that are inwardly contiguous the front and rear flanges of the stud, and perpendicular panels that extend between and interconnect the front and rear panels.
21. The wall construction of claim 14, wherein each stud includes a web extending perpendicular to the side flanges of the upper channel member, and the clip includes a web that is inwardly contiguous the web of the stud, wherein one of said webs includes at least one vertical slot and a screw fastener extends through the slot and the other web, and connects the clip to the stud, with the slot being positioned to allow up and down movement of the clip relative to the stud and the upper channel member.
22. The wall construction of claim 15, wherein the clip includes lips that are inwardly contiguous the lips on the stud, wherein at least one of the contiguous lips includes a vertical slot, and wherein a screw fastener extends through the slot and connects the clip to the stud, for vertical movement of the clip relative to the stud and the upper channel member.
23. The wall construction of claim 15, wherein the clip is telescopically received within the stud and the clip includes longitudinal channels in which the lips on the stud are received.
24. The wall construction of claim 14, wherein the clip includes at least one upper portion that extends perpendicular to the stud and parallel to the upper web of the upper channel member, and wherein at least one fastener connects said at least one upper portion of the clip to the upper web of the upper channel member.
25. The wall construction of claim 14, wherein the clip includes two upper portions that extend perpendicular to the stud and parallel to the upper web of the upper channel member, one of said upper portions extending along the upper channel member in a first direction from the clip and the other said upper portion extending along the upper channel member in the opposite direction from the clip, and wherein at least one fastener connects at least one of said upper portions of the clip to the upper web of the upper channel member.
26. The wall construction of claim 25, wherein at least one screw fastener extends through each one of the upper portions of the clip and connects it to the upper web of the upper channel member.
27. A wall structure, comprising:
- a downwardly opening upper channel member including an upper web and a pair of spaced apart side flanges depending from the upper web to lower edges, said upper web and side flanges forming a channel space below the upper web and between the side flanges;
- a plurality of horizontally spaced apart, vertically extending studs that are each said stud including an upper end portion and an upper butt end;
- said upper end portions of said studs being received in the channel space, with the butt ends of the studs being positioned above the lower edges of the side flanges of the upper channel member and below the upper web;
- a clip for each said stud, each said clip, being secured to the upper channel member, contiguous the upper end portion of its stud;
- wherein one of said clip and said upper end portion of the stud includes a first panel including at least one elongated vertical slot and the other includes a second panel;
- wherein a screw fastener extends through the slot and connects the two panels together; and
- said studs being movable up and sown in the channel space relative to both the clips and the upper channel member.
28. The wall structure of claim 27, wherein the screw fastener extends through the slot in the first panel and then screws into the second panel.
29. The wall structure of claim 28, wherein the screw includes a head and a shoulder at the base of the head that fits within the slot, said shoulder having an end surface that bears against the second panel, said shoulder being of sufficient length to keep the head of the screw fastener away from clamping the first panel to the second panel.
30. A wall structure, comprising:
- an upper track including a pair of spaced apart side flanges depending from the upper edges to lower edges, said side flanges forming a track space between the side flanges;
- a plurality of horizontally spaced apart, vertically extending studs that are each said stud including an upper end portion and an upper butt end;
- said upper end portions of said studs being received in the track space, with the butt ends of the studs being positioned above the lower edges of the side flanges;
- a clip for each said stud, each said clip comprising an upper portion secured to the side flanges and a lower portion that extends downwardly from the upper portion into the upper end portion of its stud, said lower end portions of the clips being snugly received within, and frictionally engaging, the upper end portions of the studs; and
- said studs being movable up and down in the track space relative to both the clips and the upper channel member upon being subjected to forces that overcome the frictional forces.
31. The wall construction of claim 30, wherein each stud comprises a web extending perpendicular to the side flanges of the upper track, front and rear flanges connected to the web and extending parallel to the side flanges of the upper channel, and lips connected to the flanges and extending towards each other, in coplanar parallelism, said lips being in spaced parallelism with the web.
32. The wall construction of claim 31, wherein the clip has front and rear boundaries that are contiguous the stud flanges.
33. The wall construction of claim 30, wherein each stud comprises a web extending perpendicular to the side flanges of the upper track, and front and rear flanges connected to the web and extending parallel to the side flanges of the upper track, said front and rear flanges of the stud having upper end portions which are contiguous the side flanges of the upper track, and wherein each said clip comprises a web that is inwardly contiguous the web of its stud, and front and rear flanges connected to the web of the clip that are inwardly contiguous the front and rear flanges of the stud.
34. The wall construction of claim 33, comprising screw fasteners extending through the side flanges of the upper track and through the front and rear flanges in the upper portions of the clips, wherein upper portions of the front and rear flanges of the stud are sandwiched between the side flanges of the upper channel and lower portions of the front and rear flanges of the clip.
35. The wall construction of claim 34, wherein the web and the front and rear flanges of the clip are vertically straight and the web and the front and rear flanges of the stud are vertically straight.
36. The wall construction of claim 30, wherein each stud includes a web extending perpendicular to the side flanges of the upper track, and the clip includes a web that is inwardly contiguous the web of the stud, wherein one of said webs includes at least one vertical slot and a screw fastener extends through the slot and the other web, and connects the clip to the stud, with the slot being positioned to allow up and down movement of the clip relative to the stud and the upper track.
37. Sheet metal framing, comprising:
- a first sheet metal framing member including a first panel, said first panel including at least one elongated slot;
- a second sheet metal framing member including a second panel that is contiguous the first panel of the first sheet metal framing member;
- a screw fastener extending through the slot in the first panel and screwing into the second panel;
- said screw fastener including a head and a shoulder at the base of the head that fits within the slot, said shoulder having an end surface that bears against the second panel; and
- said shoulder being narrower than the slot and of a sufficient length to keep the head of the screw fastener away from clamping the first panel to the second panel when the screw is connected to the second panel and the end surface of the shoulder is against the second panel.
38. The sheet metal framing of claim 37, wherein the first and second frame members are telescopically engaged and the second frame member is inside the first frame member.
39. The sheet metal framing of claim 38, wherein the second framing member is a lipped channel member comprising a web having opposite edges, a pair of flanges connected to the opposite edges and projecting from the web parallel to each other, and having outer edges spaced from the web, and lips extending inwardly from the outer edges of the flanges in co-planar parallelism; and
- wherein the web of the first framing member is the said first panel.
40. The sheet metal framing of claim 39, wherein the first framing member is a lipped channel member comprising a web having opposite edges, a pair of flanges connected to the opposite edges and projecting from the web parallel to each other, and having outer edges spaced from the web, and lips extending inwardly from the outer edges of the flanges in co-planar parallelism; and
- wherein the web of the first framing member is said second panel.
Type: Application
Filed: Feb 4, 2005
Publication Date: Jul 7, 2005
Inventor: Matt Surowiecki (Sammamish, WA)
Application Number: 11/051,665