Cold air refrigerating system and turborxpander turbine for this system
An air-cooling device comprises compressor (1). Double cavity heat exchanger (2), turbo expander (6) and the freezing chamber (3) containing fan (5) and air cooler (4). Fan (7) is mounted on the same shaft with the turbo expander (6). The first cavities of the heat exchangers (9 and 2), moist separator (8) and the second cavity of the heat exchanger (2) are connected with the compressor (1) input in sequence. In the other appearance the device comprises compressor (44) and turbo expander (49), double cavity heat exchanger (45), freezing chamber (46) containing fan (48) and air cooler (47), double cavity vaporization heat exchanger a (51) and moist separator (50). The first cavities of the vaporization heat exchangers (51 and 45), moist separator (50, turbo expander (49), air cooler (47) and the second cavity of the heat exchanger (45) are in sequence connected with the compressor input (44). The bearing disk (67) of the turbine wheel (66) is constructed with inter blade canals (69) conjugates by means of the flutes (70) with the meridional disk surface (67). The canal surface (69) contain longitudinal micro canal (71). The radius of the micro canal (71) cross cut IS 0.1-1.0 of the radius (Rf) of the flute (70), the pitch (t) between the micro canals (71) is not more than the double radius (Rk) and the height (h) of the micro canal (710 is about 0.2-1.0 of the radius (Rk).
The present invention relates in cooling systems, especially air cooling system and turbo wheel of the turbo expander
BACKGROUND ARTCooling device (SU, A, 802740) comprising compressor connected with turbo expander by means of heat exchanger, cooling chamber and additional supercharger mounted between the heat-exchanger and cooling chamber.
Said device needs heat exchanger cooling system as the air temperature in the output of the compressor is high enough (about 120-140 degrees Celsius) thus increasing total power used by the cooling device. Besides if there is some amount of water steam it-may lead to the freezing of the nozzle and working grate of the turbo expander.
The closest solution to the applied is the air cooling device (SU, A, 1290040) comprising compressor and turbo expander both mounted in the same shaft together with the regenerative heat-exchanger and cooling chamber with both fan and air cooler mounted inside. Said device has limited parameters of cooling chamber temperature regulation along with weak freeze productivity and economy.
A turbo wheel (SU, A1, 059217) is known comprising bearing disk with blades and inter blade canals made by means of the nearest blades' sides conjugated with meridian disk surface by means of flutes, said surface contain longitudinal micro canals with cross sections appearing as a part of a circle.
While working in conditions of humid air with negative work temperatures in the turbine flowing part and on the surface of inter blade canals of the working wheel in particular, it may lead to the ice film effect. Besides said turbine wheel provokes considerable hydro losses.
DISCLOSURE OF THE INVENTIONThe principal object of the invention is the creation of an air cooling device providing the primarily air temperature decrease in the device up to the surrounding air dew point or 0 degrees C. correspondingly by means of air vaporization cooling and additional rarefy in the vaporization heat exchanger as well as turbine, turbo expander wheel of the said device the construction of which providing the device permanent work in the conditions of moist air and under the negative temperatures in the freezer.
Air cooling device comprises compressor, the first heat exchanger, turbo expander with turbine wheel, freezing chamber with both the first fan and air cooler mounted inside. According to the invention, said chamber is equipped with the second fan being mounted on the same shaft together with turbo expander, double cavity heat exchanger and the first moist separator. The first heat exchanger appears as double cavity and the first cavity of the vaporization heat exchanger, first moist separator, turbo expander, air cooler and the second cavity of the first heat exchanger are connected consequently to the input of the compressor.
The use of the double cavity vaporization heat exchanger in the device offered allows decreasing the temperature of the feeding air up to the dew point temperature of the surrounding air. That is, for example, if the surrounding air temperature is about +50 degrees C. and the relative humidity is about 40 per cent, the air in the vaporization heat exchanger decrease4s its temperature to about +36 degrees C. Humidity separator makes it possible to considerately dry the moist air fed to the turbo wheel of the turbo expander.
For constant maintenance of the air vaporization cooling process it is necessary that the device should be equipped with water tank connected with the second cavity of the vaporization heat exchanger.
To intensify the process of both air vaporization cooling and create additional rarefying both the input and output of the second cavity of the vaporization heat exchanger are connected with the atmosphere by means of the second fan.
The device may comprise ejector, the first regulated valve and the second moist separator, the passive nozzle of ejector being connected with the atmosphere by means of both the second cavity of the vaporization heat exchanger and the first regulated valve, the active nozzle of the ejector being connected the second fan input. All these measures allow rarefying in the second cavity of the vaporization heat exchanger, thus additionally intensifying the process of vaporization cooling of the atmosphere air which leads to considerable reduce of its temperature.
To increase freezing productivity of the system additionally due to the feeding air pressure increase into turbo expander is possible. For this purpose said system comprises the third fan, both input and output of the second cavity of vaporization heat exchange being connected with the atmosphere by means of the third fan. The second fan input is connected with the compressor output, the second fan output is connected with the vaporization heat exchanger first cavity input.
The system may be equipped with the second and the third double regulated valve, the first cavity of the heat exchanger being connected with the second cavity of the first heat exchanger and compressor input, and the second being connected with the atmosphere by means of the fourth fan, the first cavity of the third heat exchanger being connected with the first cavity of the vaporization heat exchanger and the second fan output, while the second is connected with the atmosphere by means of the fifth fan. The second regulated valve is being mounted between the compressor input and output. In this case both the second heat exchanger and the fourth fan may be used as a conditioner.
For additionally air cooling and drying inside the system said device is additionally equipped with the fourth double cavity heat exchanger, the sixth fan and the third moist separator, the first cavity of the fourth heat exchanger being connected with compressor output and by means of the t6hird moist separator with the second fan input, while the second cavity being connected with the atmosphere by means of the sixth fan.
To provide efficient work of the device under conditions of negative temperatures without moisture freezing on its elements said device is equipped with the first adsorbing moist separator, the first receiver, the third and fourth regulated valves, the first and the second reverse valves, both the first reverse valve and the first adsorbing moist separator being mounted in sequence between the first cavity of vaporization heat exchanger and the first cavity of the first heat exchanger, compressor output by means of the first receiver. While the fourth regulated valve is connected between the first reverse valve and the first adsorbing moist separator, the compressor input is additionally connected with the atmosphere by means of the third regulated valve, while the first receiver is connected with the atmosphere by means of the second reverse valve.
The compressor output of the proposed device may be connected with the first vaporization heat exchanger cavity, the device may be being equipped additionally with the fifth double cavity along with heat exchanger and the seventh fan. The first cavity of the fifth heat exchanger being connected with both compressor output and vaporization beat exchanger first cavity while the second being connected with the atmosphere by means of the seventh fan. In this case the device is able to implement the close cycle with the atmosphere air feeding.
The device is equipped with the second receiver, the second adsorbing moist separator, the third and the fourth reverse valves, the fifth, the sixth and the seventh regulated valves, the sixth regulated valve being mounted between the second cavity and the first heat exchanger being connected with compressor input by means of both fourth reverse valve and the second adsorbing moist separator. The compressor output is additionally connected between the second adsorbing moist separator and the fourth reverse valve by means of the third reverse valve, second receiver and the fifth regulated valve. The compressor output is additionally connected between the second adsorbing moist separator and the fourth reverse valve by means of the third reverse valve, second receiver and the fifth regulating valve, while compressor output is additionally connected with the atmosphere by means of the seventh regulated valve. Due to this effect an extra moist exclusion is provided.
To decrease considerately the noise level said device comprises the eighth and the ninth fans along with double cavity heat exchanger, the second cavity of the vaporization heat exchanger being connected with the atmosphere by means of the eighth fan. The first cavity of the sixth heat exchanger is connected with both input and output of the second fan, while the second cavity is connected with the atmosphere by means of the ninth fan.
The device may be equipped with the fourth moist separator and freeze accumulator, both being mounted in sequence between the turbo expander and air cooler. Such construction provides low temperature maintenance, i.e. in conditions of long time open front door of the freezing chamber.
The task set may be solved by means of the equipment of the air cooling device comprising compressor and the turbo expander with the turbine wheel, both being mounted on the same shaft, freezer with the first fan and air cooler mounted inside, in accordance with the invention, with double cavity vaporization heat exchanger being implemented as double cavity one. The first cavity of the vaporization heat exchanger along with the first moist separator, turbo expander, air cooler and the second cavity of the first heat exchanger are connected with the compressor input in sequence.
As the second way of its implementation the device may be equipped with the 10th fan. The second cavity of the vaporization heat exchanger being connected with the atmosphere by means of the 10th fan. The device may be equipped with the 7th heat exchanger and the 11th fan, the first cavity of the 7th heat exchanger being connected with both the compressor output and the first cavity of the vaporization heat exchanger. The second cavity is connected with the atmosphere by means of the 11th fan. Said device may be equipped with the water tank being mounted in the second cavity of the vaporization heat exchanger. Besides it may comprise both the 4th moist separator and freezer accumulator being mounted in sequence between the turbo expander and the air cooler. The device comprises the 8th regulated valve, the compressor input being additionally connected with the atmosphere by means of the 8th regulated valve.
The formation of the electric engine together with turbo expander and electric compressor may be mounted on the same shaft along with the turbo expander and the compressor. Said engine comprises the body containing turbo expander, electric engine and the compressor, electric engine rotor being implemented as turbine and compression wheels mounted cantileverly the shaft mounted in bearings. The cavity between the compressor wheel bearing and the electric engine being connected with the restart canal compressor entry. Regulated throttle may be being mounted inside the said restart canal. Such implementation of the turbo expander and the electric compressor allows increasing in economy and in freeze productivity of the device.
Mounted task may by solved by means of turbine wheel comprising bearing disk with the blades and inter blade canals implemented by means of the side surfaces of the nearest blades being conjugated with meridian surface of the disk by means of the flutes. The meridinal surface of the disk contains longitudinal micro canals with cross section as a part of the circle. In accordance with the invention radius of the said micro canal cross section is about 0.1-1.0 of the flute radius, the pitch between the canals is not more than two micro canals radiuses while the canal height is approximately 0.2-1.0 of the micro canal cross section radius.
Turbine wheel implemented accordingly to the invention allows raising its efficiency in ice formation conditions as well as lowering hydro losses by means of stream disturbance reduce in the inter blade canal.
THE DESCRIPTION OF THE DRAWINGSThe invention offered is illustrated with the examples of its implementation and drawings attached. On these drawings:
The air cooling device comprises compressor 1 (
The device presented on
The device on
The device may be additionally equipped with double cavity heat exchangers 16 and 17 (
The device may be equipped with the double cavity heat exchanger 21, the fan 22 and moist separator 23. The first cavity of the heat exchanger 21 is connected with the compressor 1 output and by means of the moist separator 23 is connected with the atmosphere.
The device illustrated by
In the device illustrated by
The device also comprises the receiver 32, adsorbing moist separator 33, reverse valves 34 and 35, regulating valves 36, 37 and 38. The regulating valve 37 is mounted between the second cavity of the heat exchanger 2 and the compressor 1 input. The second cavity of the heat exchanger is additionally connected with the compressor 1 input by means of both the reverse valve 35 and adsorbing moist separator 33, the compressor 1 output is additionally connected between the adsorbing moist separator 33 and the reverse valve 35 by means of the reverse valve 34, receiver 32 and regulating valve 36, the compressor 1 input is additionally connected with the atmosphere by means of the regulating valve 38.
The device illustrated by
All the above described schemes of the cooling device comprise both moist separator 42 (
The air cooling device in its other appearance comprises compressor 44 (
The device comprises fan 52, the second cavity of the vaporization heat exchanger 51 being connected with the atmosphere by means of the fan 52.
The device comprises both double cavity heat exchanger 53 and fan 54. In the heat exchanger 53 its first cavity is connected with the compressor output 44 and the first cavity of the vaporization heat exchanger 51. The second cavity of the heat exchanger 53 is connected with the atmosphere by means of the fan 53.
The device is equipped with the water tank 55 being connected with the first cavity of the vaporization heat exchanger 51.
The device comprises both moist separator 42 and freezes accumulator 43 being mounted in sequence between the turbo expander 49 and air cooler 47 like the scheme in
The device is equipped with regulating valve 56 by means of which the compressor 44 input is connected with the atmosphere.
The device comprises electric engine 57 mounted on the same shaft with both the turbo expander 49 and compressor 44 that form turbo expander and electric compressor.
The air-cooling devise proposed operates as follows.
According to
According to the scheme of the device on
In the device illustrated in
In the device illustrated in
During the performance of the cooling device illustrated in
The cooling device illustrated in the
The dosed working cycle of the cooling device in conditions of dry air is effected by means of the open valve 37 without the use of the adsorbing moist separator 33. Depended on the operating conditions of the cooling device the microprocessor transfers an impulse either to open or to close the valves 36, 37 and 38 thus providing its optimal operation.
According to the scheme illustrated in
Under the operating conditions of the device illustrated in
All the above mentioned schemes are equipped with the moist separator 42 (
Turbo expander and electric compressor shown in
The shaft 59 is mounted in the radial and double axial gas- and dynamic bearing 62, for example, of petal type. The cavity 63 between both the bearing 62 of the compressor wheel 61 and electric engine 57 is connected by means of the canal 64 of the remounted with the input into compressor 44. In the remounted canal 64 the regulating throttle 65 is mounted.
The turbo expander and electric compressor operate as follows.
Upon the electricity feeding the electric engine 57 rotates the shaft 59 which is at the same time an electric engine rotor 57 up to the operating frequency of rotation (in a model sample up to 96000 rotations per minute). The mechanic energy is transferred to the compressor wheel 61 that compresses the air (gas). Then the compressed gas being cooled by means of the heat exchangers system of the air cooling device is fed into turbo expander 49 and is expanded both inside the nozzle apparatus and turbine wheel blades 60. This process is followed by the operation gas temperature lowering, i.e. the turbine period if the main one in cold generating of the cooling device. The power of the compressed gas being transformed into the mechanic power of the turbine wheel 60 and upon passing the system of heat exchangers of the cooling device again is fed to the compressor wheel 61.
The gas pressure at the output of the compressor wheel 61 is always higher than that at the input of the turbine wheel 60. To avoid the penetration of the hot gas (being compressed in the compressor) to the turbine input reducing the temperature difference in it the gas (air) restart canal 64 between the cavity 63 to the compressor input 44 is created. (The hot gas can penetrate to the turbine input by means of inside cavities, bearings 62,the cavity between the stator and rotor of the electric engine 57). Such construction allows avoiding of the gas penetration from the compressor to the turbine. The problem of gas and dynamic bearings 62 cavity and electric engine rotor 57 cooling is solved simultaneously.
The regulated throttle 65 mounted in the restart canal 64 allows the turbo expander and electric compressor to be tuned for the maximum possible pressure difference in its turbine.
The turbo wheel 66 of the turbo expander comprises bearing disk 67 (Gig 10-11) with blades 68 and inter blade canals 69 formed by the side surfaces of the nearest blades 68 conjugated with meridional disk 67 surface by means of the flutes 70. Longitudinal canals 71 are effected on the said disk with cross cut effected as a part of the circle. Radius R1 of the flute 70 is calculated upon the strength conditions.
Radius Rk of the micro canal 71 cross cut is about 0.1-1.0 of the radius Ri
The flute 70 can be effected along the whole blade length 68 from both sides and micro canals 71 by means of mill, the cut having on its edge a round off with a radius equal to the cut half diameter d.
The micro canals 71 parameters Rk, R1, t, h as well as R correlation is necessary for providing the configuration of the micro canal bottom required in case of the icing.
Turbine operating under cycle conditions (operate—stand by) the icing of the inter blade canals and its melting is effected/it's important that the melted ice should leave the surface of the wheel and be blown off by the air steam/ For this very purpose micro canals 71 with the cross cut made as a part of a circle are created. In the very narrow cut they form a smooth canal of the same radius thus reducing the level of hydro losses without preventing the air and ice particles moving thus increasing the turbo wheel work efficiency.
Industrial ApplicabilityThe invention can find most utility when applied for making cooling appliances, and especially in the coolers and air conditioning systems as well as in the permanent complexes and on different means of transport.
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14. A cold air refrigeration system comprising a compressor (44) and a turbo expander (49) with a turbine wheel (66), all mounted on a common shaft, a freezing chamber (46) containing a fan (48) and an air cooler (47) CHARACTERISED in that the system includes a double cavity vaporization heat exchanger (51), a moisture separator (50) and a double cavity heat exchanger (45), a first cavity of the vaporization heat exchanger (51), a first cavity of the heat exchanger (45), the moisture separator (50), the turbo expander (49), the air cooler (47) and a second cavity of the heat exchanger (45) being connected with an input of the compressor (4) sequence.
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23. The turbine wheel of a turbo expander comprising a bearing disk (67) having blades (68) and inter blade canals (69) defined by side surfaces of adjacent blades (68) joined by flutes (70) with a meridional disk surface (67) containing longitudinal micro canals (71) with cross sections as a part of a circle CHARACTERISED in that the radius Rk of the micro canal (71) cross section is 0.1-1.0 of the radius R1 of the flute, the pitch (t) between the micro canals (71) is not more than the double radius (Rk) of the micro canal (71) and the height (h) of the micro canal (71) is 0.2-1.0 of the radius (Rk) of the micro canal (71) cross section.
Type: Application
Filed: Aug 27, 2004
Publication Date: Jul 7, 2005
Inventors: Alexandr Panin (Moscow), Alexandr Peshkov (Novosibirsk), Jury Ravikovich (Moscow)
Application Number: 10/928,889