Document enclosure mailing form for non-impact printing
A mailer is disclosed. The mailer comprises a ply having a front face and a front face, wherein the ply includes at least a first panel, a second panel, and a third panel of substantially the same area, each panel separated by a fold line. The mailer further includes adhesive that attaches the backside of the first panel to the backside of the second panel when the mailer is folded, thereby presenting a variable printing area on the back face of the first panel and the front face of at least the second and third panels. At least part of the adhesive transfers from the first panel to the second panel when unfolded and at least the third panel can be secured between the first and second panels.
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This present U.S. patent application is a continuation-in-part of U.S. patent application Ser. No. 10/752,477, filed Jan. 6, 2004, which is a continuation in part of U.S. patent application Ser. No. 09/557,492, filed Apr. 24, 2000, now U.S. Pat. No. 6,672,624, which is a continuation-in-part of U.S. patent application Ser. No. 09/243,003, filed Feb. 2, 1999, now U.S. Pat. No. 6,173,888, which is a continuation-in-part of U.S. patent application Ser. No. 08/480,161, filed Jun. 7, 1995, now U.S. Pat. No. 5,865,717, which is a divisional of U.S. patent application Ser. No. 08/240,869, filed May 10, 1994 now abandoned, and U.S. patent application Ser. No. 09/557,492 is also a continuation-in-part of U.S. patent application Ser. No. 09/132,036, filed Aug. 11, 1998, now U.S. Pat. No. 6,155,476, which is a continuation-in-part of U.S. patent application 08/434,416, filed May 3, 1995, now U.S. Pat. No. 5,791,553. Also, this present U.S. patent application is a continuation-in-part of U.S. patent application Ser. No. 10/752,477, filed Jan. 6, 2004, which is a continuation-in-part of U.S. patent application Ser. No. 09/864,753, filed May 24, 2001, now U.S. Pat. No. 6,481,754, which is a continuation-in-part of U.S. patent application Ser. No. 09/488,067, filed Jan. 19, 2000, now U.S. Pat. No. 6,482,085, which is a continuation-in-part of U.S. patent application Ser. No. 09/179,224 filed Oct. 27, 1998, now U.S. Pat. No. 6,095,919. The aforementioned U.S. patents and U.S. patent applications are herein incorporated by reference in their entirety.
PARTIAL WAIVER OF COPYRIGHTAll of the material in this patent application is subject to copyright protection under the copyright laws of the United States and of other countries. As of the first effective filing date of the present application, this material is protected as unpublished material. However, permission to copy this material is hereby granted to the extent that the copyright owner has no objection to the facsimile reproduction by anyone of the patent documentation or patent disclosure, as it appears in the United States Patent and Trademark Office patent file or records, but otherwise reserves all copyright rights whatsoever.
1. Field of the Invention
This invention generally relates to the field of mailing forms and more specifically to mailing forms that, after information has been printed theron by a simplex, non-impact printer, can be folded into an outgoing mailer containing a printed document.
2. Description of the Related Art
As technology progresses, the business office is becoming more and more automated. Faxes, file servers, email, teleconferencing and cell phones have revolutionized the way firms do business. Mailers, in particular, have enjoyed increasing popularity. A mailer is a consumable paper product that allows for quick and easy printing and mailing of information. A mailer can include one or more inserts and a return envelope, which may be created by folding the original document. For example, mailers are used to send account statements, invoices, checks, and tax forms to customers and employees of a business. The commonly owned U.S. patents and U.S. patent application described above provide more information on mailers. A mailer allows a firm or business to print directly onto one product all of the information necessary for mailing to a customer, client or employee. This is advantageous as it eliminates the separate printing of the insert(s) and envelope. Mailers, however, do not come without their drawbacks.
One problem with the use of a mailer is producing the mailer. Mailers often require folding and sealing before sending out. Current folding/sealing machines are bulky and costly. Thus, businesses are forced to buy additional equipment, apart from software and printers, in order to produce a mailer. This is cost prohibitive for many businesses. Therefore, a need exists to provide a cost effective method of producing mailers for small and medium businesses.
Another problem with the production of mailers is that current mailers require duplex or multiple pass printers. This is disadvantageous, as the current installed base of printers substantially comprises simplex, or single pass, printers. It would be advantageous for mailers to support the current installed base of simplex printers, as it is cost effective for those recipients to continue using their current printers, as opposed to purchasing new printers. Therefore, a need exists for mailers that support simplex printers.
Furthermore, previously available mailers often must be processed through automatic folding/sealing machines to be used in a practical manner. Such automatic folding machines and other specialty equipment are often times too expensive for many small business organizations to afford. Additionally, recipients of the prior-available mailers usually do not read opening instructions printed on the exterior of the mailer. This resulted in frustration on the part of the recipient as well as damage or destruction of the contents of the mailer. This is especially problematic when the contents include a check.
Furthermore, none of these previous embodiments described above allowed for printing of PC postage on a simplex printer. Each PC postage indicia is unique and therefore cannot be pre-printed.
Therefore, a need exists to overcome the problems with the prior art as discussed above.
SUMMARY INVENTIONBriefly, in accordance with the present invention, disclosed is a mailing form for facilitating the mailing of a document. In an embodiment of the present invention, the mailing form includes a ply having a front face and a back face, wherein the ply includes at least a first panel, a second panel, and a third panel of substantially the same area, each panel separated by a fold line. The mailing form can also include at least a fourth panel of less width than the first, second and third panels. The mailing form further includes a variable printing area on the front side of the second, third, and fourth panels.
A third fold line between the third panel and the fourth panel allows the fourth panel to be folded so that the back face of the fourth panel contacts the back face of the third panel. The mailing form further includes a second fold line between the second panel and the third panel that allows the third panel to be folded so that the front face of the third panel contacts the front face of the second panel and a first fold line between the first panel and the second panel that allows the first panel to be folded so that the front face of the first panel contacts the front face of the fourth panel. The mailing form further includes adhesive that secures the mailing form in folded form.
In an embodiment of the present invention, the first fold line between the first panel and the second panel allows the first panel to be folded so that the front face of the first panel contacts the front face of the second panel. When the mailing form is folded along the first fold line so that the front face of the first panel contacts the front face of the second panel, information can be printed onto the back face of the first panel and the front face of the third, fourth, and fifth panels.
In yet another embodiment of the present invention, the mailing form further includes a first perforation along the top edge of the first panel, spanning the entire length of the first panel and a second perforation along the bottom edge of the second panel, spanning the entire length of the second panel. The mailing form further includes a third perforation along the top edge of the third panel, spanning the entire length of the third panel and a fourth perforation along the fourth fold line. When the mailing form is folded along the first fold line, folded along the second fold line, and folded along the third fold line such that the front face of the first panel contacts the front face of the fourth panel, the first perforation, the second perforation and the third perforation are substantially aligned.
In another embodiment, the present invention includes release-type coating disposed on the front face of the first panel and adhesive disposed on the release-type coating such that when the mailing form is folded along the first fold line so that the front face of the first panel contacts the front face of the second panel, the adhesive secures the mailing form in folded form, and wherein when the mailing form is unfolded along the first fold line, at least a portion of the adhesive is transferred to the front face of the second panel.
The features of the present invention are advantageous as all printed information is printed on one face of the mailer (when the mailer is in an initial folded form) and thus it allows the mailer to be printed in a typical sheet-fed non-impact printer. Additionally, certain embodiments allow the postage indicia and Facing Identification Mark to be printed within ⅛ of an inch of the top edge of an envelope, as required by the many postal services including the U.S. Postal Service (USPS) and other entities.
In another embodiment, the information printed on the mailer may be rotated 90°, 180°, 270° and more independent of the postage indicia
Further, the mailing form in the temporarily folded form has a given length and a given width which is usable with a vast majority of the non-impact, simplex printers available today including 8.5″×11″, legal (8″×14″), and A4 (210 mm×297 mm).
Another advantage of the present invention is that it results in at least one document being situated between outer layers of paper of the mailer. The documents are sealed along the edges by adhesives contacting receiving areas of the first panel and the second panel. This produces a robust envelope that carries the documents and is able to survive the rigors of mail processing by the various postal services including the USPS and other entities.
Another advantage of the present invention is that the mailer is easily printable by a standard non-impact printer. Printing of the mailer does not require the adjustment of the printer. This is beneficial to the consumer as it results in a more efficient printing process.
The foregoing and other features and advantages of the present invention will be apparent from the following more particular description of the preferred embodiments of the invention, as illustrated in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGSThe subject matter, which is regarded as the invention, is particularly pointed out and distinctly claimed in the claims at the conclusion of the specification. The foregoing and other features and also the advantages of the invention will be apparent from the following detailed description taken in conjunction with the accompanying drawings.
It should be understood that these embodiments are only examples of the many advantageous uses of the innovative teachings herein. In general, statements made in the specification of the present application do not necessarily limit any of the various claimed inventions. Moreover, some statements may apply to some inventive features but not to others. In general, unless otherwise indicated, singular elements may be in the plural and vice versa with no loss of generality. In the drawing like numerals refer to like parts through several views.
The present invention solves the problems with the prior art by providing a mailer that (a) provides a combination outgoing mailer envelope and a document (b) is easily opened and allows for convenient extraction of the contents, (c) can be simplex printed to include all addressing, check information, and MICR encoding and electronic PC postage, including Information-Based Indicia (IBI) and FIM indicia and automatic positioning of same, in a single pass through the simplex printer, and (d) provides these in a mailing form which can be sealed by adhesive sealing means.
Overview of Mailer Construction
As shown in
A perforation is a periodic series of small cuts or holes in a ply or sheet of paper. Various well-known form manufacturing processes can be used to form die cuts and perforations. In one embodiment, the fold lines 111, 112, 113 and 114 are perforations.
Note that the widths of the first panel 101, the second panel 102 and the third panel 103 are congruent. The width of the fourth panel 104 is narrower than the widths of the first through third panels 101-103. The width of the fifth panel 105 is congruent with the width of the fourth panel 104. Also shown in
Note that the position of the release-type coating 202 mirrors the position of the adhesive/release-type coating combinations 206 on the first panel 101. This is described in more detail with reference to
As shown in
Mailer Being Printed in Temporary Folded Form on Back and Front Face
Referring now to
The exposed panels of the mailer now present variable printing areas to a user. A user can print any combination of text and graphics as further described below on the panels to suit his/her specific needs. The adhesive, now sandwiched between the front face of the first panel 101 and the front face of the second panel 102, prevents the panels from shifting, wrinkling or bending while traveling through the printer.
The mailer as shown in
In an embodiment of the present invention, postage indicia and FIM are printed on first panel 101 near fold line 111. Various postal services, including the U.S. Postal Service (USPS) and others, require that postage indicia and FIM be printed within ⅛ of an inch of the top edge of an envelope. The direction of printing in a sheet-feed printer is upwards. That is, a sheet enters the printer top-first and printing is performed from top to bottom. Typically, it is difficult, if not impossible, to program a sheet-fed printer to print data precisely near the top edge of paper, as the top edge is the first portion of the paper that is fed into the printer known as the gripper portion. If the postage indicia and FIM were located near the top of the first panel 101 (such as above the perforation 121 as shown in
Note that the variable information printed on first panel 101 can be printed in a downwards-facing or in an upwards facing orientation. The foregoing features of the present invention are advantageous as it allows the mailer to be printed in a typical sheet-fed non-impact printer. Additionally, it allows the postage indicia and FIM to be printed within ⅛ of an inch of the top edge of the mailer, as required by the USPS.
Overview of Release-Type Coatings
When the first panel 101 is unfolded from the second panel 102, the release-type coating 202 of the first panel 101 is not able to adhere to the adhesive 204 of the adhesive/release-type coating combinations 206 as strongly as does the paper areas 208 between the release-type coating areas 202 on the second panel 102. Similarly, the release-type coating areas 202 of the second panel 102 are not able to adhere to the adhesive 204 attached to the areas of paper 208 on the first panel 101. Therefore, adhesive 204 separates from the areas of release-type coating 202 and remains on the paper areas 108 between the release-type coating areas 202 on the first 101 and second panels 102. The areas of release-type coating 202 of the adhesive/release-type coating combinations 206 remains on the panels. The result is that both sides have areas of adhesive 204 for bonding with the edges of the third panel 103 as will be described below.
It should be noted that other adhesive/release-type coating configurations are possible and are within the spirit and scope of the invention. As an initial configuration, everything on the front face of the panel 101 can be swapped or substituted with coatings on the front face of panel 102. In another embodiment, the front faces of the first panel 101 and second panel 102 can each be provided with two or more continuous adjacent lines of adhesive 204 and release-type coating 202. In another embodiment, the areas are arranged so that when the first panel 101 and the second panel 102 are folded together, the areas of adhesive 204 on the front face of the first panel 101 fall on top of only the areas of release-type coating 202 on the front face of the second panel 102. Similarly, the areas of release-type coating 202 on the front face of the first panel 102 fall on only the areas of adhesive 204 on the front face of the second panel 102. In this way the first and second panels can be unfolded, however, when the third panel 103 are permanently fixed in a sandwiched configuration between the first and second panels, the edges of the third panel 103 will be sandwiched between adhesive on both the first panel 101 and second panel 102, thereby creating a secure seal.
One of ordinary skill in the art will recognized that many other arrangements of adhesive/release-type coating combinations will work equally as well and are within the true spirit and scope of the present invention. It is important to note that the areas of adhesive and release-type coating do not have to be uniform and can be varied to adjust the amount of adhesion between the panels.
Folding the Mailer After Printing on a Simplex Printer
Referring now to
The first step of the folding process is shown in
As can be seen in
In the third folding step, the third panel 103 is folded at fold line 112 so that the front face of the third panel 103 meets the front face of the second panel 102. The outer edge of the third panel 103 makes contact with the adhesive-coated edges of the second panel 102, thereby adhering the right and left edges of the third panel 103 to the second panel 102. Because the second panel 102 and third panel 103 share fold line 112, the third panel 103 is now securely held on three of its sides. In the final step, shown in
Referring now to
As a result, the adhesive 204 on the right 1002, left 1004, and upper 1006 edges of the first panel 101 will make contact with the right 1012, left 1014, and upper 1016 edges of the back face of the third panel 103 when the mailer is closed. The mailer is then securely sealed at all edges.
Opening the Mailer Once Sealed for Mailing
Conclusion and Non-Limiting Examples
Although specific embodiments of the invention have been disclosed, those having ordinary skill in the art will understand that changes can be made to the specific embodiments without departing from the spirit and scope of the invention. The scope of the invention is not to be restricted, therefore, to the specific embodiments. Furthermore, it is intended that the appended claims cover any and all such applications, modifications, and embodiments within the scope of the present invention.
Claims
1. A mailing form for use with a simplex non-impact printer to facilitate the mailing of a document, the form comprising:
- a ply having a front face and a back face, wherein the ply includes at least a first panel, a second panel, and a third panel of substantially a same area;
- a first fold line separating the first panel from the second panel;
- a second fold line separating the second panel from the third panel;
- at least one area for receiving variable information disposed on at least one of the back face of the first panel and the front face of the third panel;
- at-least a portion of an adhesive/release-type coating pattern disposed on a peripheral edge of at least one of the front face of the first panel and the front face of the second panel; and
- at least a portion of a release-type coating pattern disposed on a peripheral edged of at least one of the front face of the first panel and the front face of the second panel, the adhesive/release-type coating pattern substantially corresponding to the locations between the areas of the release-type coating pattern disposed on the at least one of the front face of the first panel and the front face of the second panel so that a temporary seal is formed when the first panel is folded over the first fold line whereby the front face of the first panel is in contact with the front face of the second panel for printing through a simplex non-impact printer,
- wherein after printing, the first panel and the second panel are unfoldable by breaking the temporary seal thereby transferring adhesive from at least one of the first panel and the second panel to one of the corresponding second panel and first panel, and the third panel folded over the second fold line so that the third panel adheres to the adhesive pattern on the front face of the second panel and is sandwiched between the first panel and the second panel and securely held there between by the adhesive pattern disposed on the front face of the first panel and the front face of the second panel for mailing.
2. The mailing form of claim 1, wherein the ply includes a fourth panel which is separated from the third panel by a third fold line and wherein after printing, the fourth panel is folded over the third fold line, the third panel is folded over the second fold line, and the first panel is folded over the first fold line so as to sandwich the third and fourth panels between the first panel and the second panel.
3. The mailing form of claim 2, wherein the front face of the fourth panel includes at least one area for receiving variable information thereon.
4. The mailing form of claim 2, wherein a width of the fourth panel is less than a width of the third panel.
5. The mailing form of claim 2, wherein the ply includes a fifth panel which is separated from the fourth panel by a fourth fold line and wherein after printing, the fifth panel is folded over the fourth fold line, the fourth panel is folded over the third fold line, the third panel is folded over the second fold line, and the first panel is folded over the first fold line so as to sandwich the third, fourth, and fifth panels between the first panel and the second panel.
6. The mailing form of claim 5, wherein the front face of the fifth panel includes at least one area for receiving variable information thereon.
7. The mailing form of claim 6, wherein a width of the fifth panel is less than a width of the third panel.
8. The mailing form of claim 1, wherein an overall length of the ply corresponds to one of
- 11 inches,
- 11.69 inches (A4), and
- 14 inches,
- when the first panel is temporarily sealed with the second panel.
9. The mailing form of claim 1, further comprising:
- release-type coating disposed on the front face of the first panel; and
- adhesive disposed on the release-type coating such that when the mailing form is folded along the first fold line so that the front face of the first panel contacts the front face of the second panel, the adhesive secures the mailing form in folded form, and wherein when the mailing form is unfolded along the first fold line, a portion of the adhesive is transferred to the front face of the second panel.
10. The mailing form of claim 1, further comprising:
- a first perforation along the top edge of the first panel, spanning the entire length of the first panel;
- a second perforation along the bottom edge of the second panel, spanning the entire length of the second panel;
- a third perforation along the top edge of the third panel, spanning the entire length of the third panel; and
- a fourth perforation along the first fold line.
11. The mailing form of claim 10, wherein when the mailing form is folded along the first fold line, folded along the second fold line, and folded along the third fold line, the first perforation, the second perforation, and the third perforation are substantially aligned.
12. The mailing form of claim 11, wherein when the first perforation, the second perforation and the third perforation are torn, the fourth panel is exposed and may be extracted by tearing the fourth perforation.
13. The mailing form of claim 1, wherein the variable information on the front face of the third panel includes any one of:
- a check;
- an account statement;
- a tax form;
- a certified mail form;
- a letter;
- a notice; and
- an invoice.
14. The mailing form of claim 13, wherein the variable information on the back face of the first panel includes at least one of:
- a sender address;
- a recipient address; and
- postage indicia.
15. A mailing form for use with a simplex non-impact printer to facilitate the mailing of a document, the form comprising:
- a ply having a front face and a back face, wherein the ply includes at least a first panel, a second panel, and a third panel of substantially a same area;
- a first fold line separating the first panel from the second panel;
- a second fold line separating the second panel from the third panel;
- at least one area for receiving variable information disposed on at least one of the back face of the first panel and the front face of the third panel;
- at least a portion of an adhesive pattern disposed on a peripheral edge of the front face of the first panel and a peripheral edge of the front face of the second panel; and
- at least a portion of an release-type coating pattern disposed on a peripheral edge of the front face of the first panel and the front face of the second panel, the release-type coating pattern substantially corresponding to locations of the adhesive pattern disposed on the front face of the first panel and second panel so that a temporary seal is formed when the first panel is folded over the first fold line whereby the front face of the first panel is in contact with the front face of the second panel for printing through a simplex non-impact printer,
- wherein after printing, the first panel and the second panel are unfoldable by breaking the temporary seal and the third panel folded over the second fold line so that the third panel adheres to the adhesive pattern on the front face of the second panel and is sandwiched between the first panel and the second panel and securely held there between by the adhesive pattern disposed on the front face of the first panel and the front face of the second panel for mailing.
16. The mailing form of claim 15, further comprising:
- a first perforation along the top edge of the first panel, spanning the entire length of the first panel;
- a second perforation along the bottom edge of the second panel, spanning the entire length of the second panel;
- a third perforation along the top edge of the third panel, spanning the entire length of the third panel; and
- a fourth perforation along the first fold line.
17. The mailing form of claim 16, wherein when the mailing form is folded along the first fold line, folded along the second fold line, and folded along the third fold line, the first perforation, the second perforation, and the third perforation are substantially aligned.
18. The mailing form of claim 15, wherein at least one of the front face of the first panel and the front face of the second panel include adhesive and wherein at least one of the front face of the first panel and the front face of the second panel contain a release-type coating, so that the front face of the first panel when folded across the first fold line is temporarily sealed against the front face of the second panel for passing the mailing form through a single pass printer.
19. The mailing form of claim 15, wherein the ply includes a fourth panel which is separated from the third panel by a third fold line and wherein after printing, the fourth panel is folded over the third fold line, the third panel is folded over the second fold line, and the first panel is folded over the first fold line so as to sandwich the third and fourth panels between the first panel and the second panel.
20. The mailing form of claim 19, wherein when the first perforation, the second perforation and the third perforation are torn, the fourth panel is exposed and may be extracted by tearing the fourth perforation.
21. The mailing form of claim 20, wherein a width of the fourth panel is less than a width of the third panel.
Type: Application
Filed: Feb 15, 2005
Publication Date: Jul 7, 2005
Applicant: Laser Substrates, Inc. (Boca Raton, FL)
Inventors: Glen Auchter (Parkland, FL), Warren Fabel (Boca Raton, FL)
Application Number: 11/058,589