Apparatus and method for exchanging heat
An apparatus and method for exchanging heat including a conduit having a spiral shape for conditioned fluid to flow through, a heat sink compartment, and a chip layout. The chip layout includes a thermoelectric unit positioned between the conduit and the heat sink compartment such that a first surface of the chip layout is in contact with the fluid conduit and a second surface is in contact with the heat sink compartment.
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1. Field of the Invention
The present invention relates to a heat-exchange apparatus, in general, and to a spiral shape heat-exchange apparatus, in particular.
2. Discussion of the Related Art
Heat exchangers of different sizes and shapes are known in the art, such examples are plate type, shell and tube, and fin Heat exchangers. Common objectives considered for Heat exchangers construction are economy of manufacture, efficiency of heat transfer, safety and long service life. The basic construction of heat exchangers is aimed to optimize the heat exchange between a cool fluid and a hot fluid. Wherever fluids are mentioned, it could also include Air. Optimization of heat transfer within heat exchangers is a broad subject for scientists as well as engineers. Among the important parameters tested to reach optimization of heat exchangers are the temperature of the inlet fluids, the volume capacity of the fluids per time interval, the contact surface between the fluids, the fluid used, building materials of the heat exchanger, the temperature required for the outlet fluid and others. A change of value of one of the said parameters can have a significant influence on the operating performance of heat exchangers. Heat exchangers are commonly constructed as to have a bi-directional fluid flow in order to increase performance efficiency of the heating or cooling process. Thus, bi-directional heat exchangers provide a faster and usually energy saving manner of reaching a temperature requested of a desired fluid. Specifically, heat exchangers known in prior art, such as a shell and tube heat exchangers and others, include a first fluid that flows from one chamber to another chamber through bypass or cross-flow conduits, so as to exchange heat with a second fluid flowing in the passages of adjacent, heat-conductive conduits. Characteristically, a coolant fluid is the first fluid, the second fluid being atmospheric air. Alternatively, the second fluid is typically available in large quantities at substantially low cost, for use in bulk flow heat exchangers, such as water. Usually, the cooling or heating fluid flows within a U shape conduits. The U shape fluid flow provides more surface contact with the coolant fluid in order to permit additional heat to be absorbed. However, the U shape flow decreases the flow capacity of the fluid, subject to the U shape, which demands an 180° angel, turn of the fluid. Thus, a large capacity fluid flowing in a U shape conduit causes the eruption of friction forces that slow the fluids flow within conduit by causing turbulence flow and consequently, undesirable pressure within heat exchangers.
Thermoelectric chips for heating and cooling based on the Peltier effect are known within the prior art. A thermoelectric layout is constructed of semi-conducting materials, such as bismuth telluride, that are electrically connected in parallel and/or series. When an electric current is connected to the circuit, a heat gradient is created, thus, heat is absorbed at the cold junction of the circuit and is transferred to the hot junction of the circuit. By inserting the hot and cold junctions within a heat exchanger, heat can be transferred from one fluid flow stream to another. Classically, a heat exchanger is filled with either gas or liquid fluid, resulting in the heating of one fluid and the cooling of the other fluid. The use of thermoelectric chips within heat exchangers in prior art is usually limited to particular uses, such as small capacity per time interval heat exchangers units or for delicate heat exchangers constructional conditions. The reasons for the limited use of thermoelectric chips are due to the fact that chips have a delicate construction and use electrical current for their operation. Using thermoelectric chips within rigid conditions can damage the construction of the chips consequently, decreasing the heat transfer capability of the heat exchanger. Due to the use of electric current to activate thermoelectric chips cooling or heating of explosive fluids can be hazardous. Nevertheless, the use of thermoelectric chips can provide efficient heat transfer when intelligently implemented within heat exchangers. There is a need in the art for a facility that will provide efficient performance of heat transfer in comparison to other heat exchangers of the same capacity. Furthermore, there is a need in the art to facilitate heat exchangers devices that are simple and can be easily optimized and minimizes energy loses due to mechanical flow of the fluids. Furthermore, there is a need in the prior art for a conditioning unit that will have a minimal size and weight that require minimal energy yet providing relatively large capacity of conditioning (e.g. of air). Thus, providing conditioning units for systems wherein reaching a minimal size, weight and energy consumption is vital. Said systems that require air conditioning units can be racing cars.
SUMMARY OF THE PRESENT INVENTIONThe present invention provides a new and novel apparatus and method for fluid conditioning.
One aspect of the present invention regards an apparatus for exchanging heat, the apparatus comprising, a conduit having a spiral shape for conditioned fluid to flow through, a heat sink compartment that will be related below as the heat transfer unit of the coolant fluid compartment, a chip layout comprising a thermoelectric unit positioned between the conduit and the heat sink compartment such that one surface of the array is in contact with the fluid conduit and the second surface is in contact with the heat sink compartment. The heat sink compartment is a conduit having an inlet and an outlet for allowing a fluid to flow through. The apparatus may further comprise a motor and a first fan connected to the motor for driving the fluid to be conditioned through the spiral-shaped fluid conduit. The apparatus may further comprise a second fan for driving fluid through the heat sink compartment, the motor is a double-shaft motor having two opposite coaxial spinning shafts and the first and second fans are connected each to one of the two opposite shafts. The motor is located at the heat sink compartment. The fluid to be conditioned or driven through the heat sink could be air or water. The spiral shaped fluid conduit comprises a rounded thermally conductive base plate, the plate is in contact with one surface of the thermoelectric layout; and walls perpendicular to the plate, the walls forming a spiral path. The first fan is positioned at the center of the spiral path. The spiral path is provided with a plurality of pin fins perpendicularly protruding from the plate. The apparatus may be used as a fluid conditioner for directing conditioned fluid to a specific location through a conduit connected to the outlet of the spiral shaped conduit.
A second aspect of the present invention regards a heat exchange apparatus for use as a compact air-conditioning unit, the apparatus comprising a spiral-shaped conditioned-air compartment having a first inlet and a first outlet, a heat sink compartment having a second inlet and a second outlet, a thermoelectric array comprising a thermoelectric chip, positioned between the conditioned-air compartment and the heat sink compartment, such that when electric current is passed through the array a temperature gradient is formed between the conditioned air compartment and the heat sink compartment, a motor having two opposite coaxial spinning shafts; and two fans mounted each on one of the two opposite shafts such that one fan is mounted in the conditioned air compartment for driving ambient air through the first inlet, and the second fan is mounted in the heat sink compartment for driving ambient air through the second inlet. The conditioned air compartment comprises a first heat transfer unit fabricated from a thermal conductive material, the heat transfer unit comprises a base plate and perpendicular walls forming a spiral path and wherein the first inlet and the first outlet are located at the inner end and the outer end of the spiral path, respectively. The motor is mounted inside the heat sink compartment such that heat generated during operation of the motor is transferred to the air flowing through the heat sink compartment.
Yet, another aspect of the present invention regards a method for conditioning fluid by a heat exchange apparatus, the method comprising driving a first fluid to be heated or cooled through a first compartment of a heat exchange apparatus, the compartment comprises a spiral shape path, driving a second, coolant or heating, fluid through a second compartment of the heat exchange apparatus, activating a layout comprising a thermoelectric chip for forming a temperature gradient between two surfaces of the array, wherein one surface is in contact with the first compartment and the second surface is in contact with the second compartment. The motor serves for driving both the first fluid and the second fluid through the first and the second compartments, respectively. The motor is provided with two opposite coaxial spinning shafts and wherein a first and second fan, are mounted each on one of the two shafts such that the first fan draws the first fluid through the first compartment and the second fan draws the second fluid through the second compartment.
BRIEF DESCRIPTION OF THE DRAWINGSThe present invention will be understood and appreciated more fully from the following detailed description taken in conjunction with the drawings in which:
The present invention provides an innovated concept of operation for heat exchangers, a distinctive profile of construction of heat exchangers and exploitation of thermoelectric chips as heat transferring means. The present invention provides a heat exchanger that optimizes the heat transfer process, thus, providing a simple yet high capacity efficient heat exchanger. The present invention provides a heat exchanger having a spiral shaped conditioning compartment enabling the heat exchanger to be small and more efficient than previous heat exchangers. Furthermore, the heat exchanger of the present invention comprises a single motor unit for performing the inlet and outlet of conditioned and coolant fluids allowing a more compact and efficient heat exchanger. The use of the particular design enables a more efficient cooling/or heating while consuming less energy. The use of one motor in association with a spiral shape heat exchanger also results in a better heat exchange in high volume of conditioned fluid exchange. The present invention will be better understood during the depiction of the following drawings that illustrate the preferred embodiment of the present invention.
The preferred embodiment of heat exchanger 10 is a cooling apparatus; accordingly, the heat is transferred from the conditioned fluid to the coolant. The temperature gradient within heat exchanger 10 is formed by the Peltier effect performed by the thermoelectric chips layout 30. The surface coverage of the thermoelectric chips layout 30 is further discussed in view of
Follows is an example of one particular embodiment of the present invention used for conditioning air and using air as the coolant fluid. Motor 42 is a 12V DC brushless motor manufactured by Kollmorgen having the following example characteristics: Imax=7 A; motor length 28 mm; Diameter 44 mm; about 11,700 R.P.M. The fluid fan 28 has a diameter of 76 mm and 28 blades and the suction fan 44 has a diameter of 32 mm and about 10 blades. The fluid fan connecting pivot 80 length is 16 mm and the suction fan connecting pivot 82 length is 18.90 mm. The heat transfer unit 32 within the conditioned fluid compartment 52 and the heat transfer unit 26 within the coolant fluid compartment 50 are fabricated from an aluminum based alloy material containing zinc. The dimensions of the heat transfer unit 32 (as can be understood by viewing
The person skilled in the art will appreciate that what has been shown is not limited to the description above. Many modifications and other embodiments of the invention will be appreciated by those skilled in the art to which this invention pertains. It will be apparent that the present invention is not limited to the specific embodiments disclosed and those modifications and other embodiments are intended to be included within the scope of the invention. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation. The scope of the present invention is clearly defined by the claims that follow.
Claims
1. An apparatus for exchanging heat, the apparatus comprising:
- at least one conduit having a spiral shape for conditioned fluid to flow through;
- at least one heat sink compartment;
- a chip layout comprising at least one thermoelectric unit positioned between the at least one conduit and the at least one heat sink compartment such that a first surface of the chip layout is in contact with the fluid conduit and a second surface is in contact with the heat sink compartment.
2. The apparatus of claim 1 wherein the at least one heat sink compartment is a conduit having an inlet and an outlet for allowing the fluid to flow through.
3. The apparatus of claim 1 further comprising a motor and a first fan connected to the motor for driving the fluid to be conditioned through the spiral-shaped fluid conduit.
4. The apparatus of claim 3 further comprising a second fan for driving fluid through the heat sink compartment, wherein the motor is a double-shaft motor having two opposite coaxial spinning shafts and the first and second fans are connected each to one of the two opposite shafts.
5. The apparatus of claim 4 wherein the motor is located at the heat sink compartment.
6. The apparatus of claim 1 wherein the fluid to be conditioned is air.
7. The apparatus of claim 1 wherein the fluid driven through the heat sink is air.
8. The apparatus of claim 1 wherein the fluid driven through the heat sink is water.
9. The apparatus according to claim 1 wherein the spiral shaped fluid conduit comprises a rounded thermally conductive base plate, wherein the plate is in contact with one surface of the thermoelectric layout; and further comprising:
- walls perpendicular to the plate, the walls forming a spiral path.
10. The apparatus of claim 9 wherein the first fan is positioned at a center of the spiral path.
11. The apparatus of claim 9 wherein the spiral path is provided with a plurality of pin fins perpendicularly protruding from the plate.
12. The apparatus of claim 9 wherein the heat sink comprises a thermally conductive base plate and a plurality of thermally conductive pin fins perpendicular to the plate and wherein dimensions of said plate are substantially the same as dimensions of the rounded plate of the spiral fluid conduit.
13. The apparatus according to claim 1 for use as a fluid conditioner for directing conditioned fluid to a specific location through a conduit connected to the outlet of the spiral shaped conduit.
14. A heat exchange apparatus for use as a compact air-conditioning unit, the apparatus comprising:
- a spiral-shaped conditioned-air compartment having a first inlet and a first outlet;
- a heat sink compartment having a second inlet and a second outlet;
- a thermoelectric array comprising at least one thermoelectric chip, positioned between the conditioned-air compartment and the heat sink compartment, such that when electric current is passed through the array a temperature gradient is formed between the conditioned-air compartment and the heat sink compartment;
- a motor having two opposite coaxial spinning shafts; and
- first and second fans mounted each on one of the two opposite shafts such that the first fan is mounted in the conditioned air compartment for driving ambient air through the first inlet, and the second fan is mounted in the heat sink compartment for driving ambient air through the second inlet.
15. The apparatus of claim 14 wherein the conditioned air compartment comprises a first heat transfer unit fabricated from a thermal conductive material, the heat transfer unit comprises a base plate and perpendicular walls forming a spiral path and wherein the first inlet and the first outlet are located at the inner end and the outer end of the spiral path, respectively.
16. The apparatus of claim 14 wherein the motor is mounted inside the heat sink compartment such that heat generated during operation of the motor is transferred to the air flowing through the heat sink compartment.
17. A method for conditioning fluid by a heat exchange apparatus, the method comprising:
- driving a first fluid to be heated or cooled through a first compartment of a heat exchange apparatus, the compartment comprising a spiral shape path;
- driving a second, coolant or heating, fluid through a second compartment of the heat exchange apparatus;
- activating a layout comprising at least one thermoelectric chip for forming a temperature gradient between first and second surfaces of the layout, wherein the first surface is in contact with the first compartment and the second surface is in contact with the second compartment.
18. The method of claim 17 wherein one motor serves for driving both the first fluid and the second fluid through the first and the second compartments, respectively.
19. The method of claim 18 wherein the motor is provided with two opposite coaxial spinning shafts and wherein a first fan and a second fan are mounted each on one of the two shafts such that the first fan draws the first fluid through the first compartment and the second fan draws the second fluid through the second compartment.
Type: Application
Filed: Aug 18, 2002
Publication Date: Jul 28, 2005
Applicant: Global Micro Wire Technologies, Ltd. (Even Yehuda)
Inventor: Chibbi Naaman (Reut)
Application Number: 10/506,616