Traverse apparatus
A yarn winder is provided for winding the yarn on a plurality of bobbin holders (4), (5), (4′), and (5′) at the same time, a plurality of traversing support point guides (12) and (12′) is arranged in parallel to a direction that is orthogonal to an axial direction of a bobbin holder at an upstream position of traverse devices (30) and (30′), the plurality of traversing support point guides is arranged in parallel to the direction that is orthogonal to the axial direction of the bobbin holder during hanging up of the yarn so as to wind the thread on the plural bobbin holders at the same time, and the plurality of traversing support point guides can be aligned in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guides.
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This application is a continuation of International Application No. PCT/JP2003/010464, filed Aug. 19, 2003, which was published in the Japanese language on Apr. 1, 2004, under International Publication No. WO 2004/026746 A1, and the disclosure of which is incorporated herein by reference.
BACKGROUND OF THE INVENTIONThe present invention relates to a yarn winder for winding a yarn on a plurality of the bobbin holders at the same time, and more particularly, the present invention relates to a yarn winder for winding a yarn on a plurality of the bobbin holders at the same time by arranging a plurality of the revolving-type automatic winders, in which a turret table is provided rotatably on a unit case, and a plurality of the bobbin holders for fitting a bobbin for winding the yarn thereon is rotatably carried on the turret table so as to wind the yarn while switching the bobbin holder into other bobbin holder when the yarn winded by one bobbin holder reaches to a predetermined amount.
In the case of continuously winding a yarn spun from a spinneret of a spinning machine, a revolving-type yarn winder is generally used, which yarn winder is composed of a turret table that is rotatably arranged in a unit case; two bobbin holders that are rotatably carried on a turret table and a bobbin for winding the tread is fit thereon; a movable frame body elevating in a vertical direction; a pressure-contact roller that is rotatably attached to the movable frame body; and a traverse device located at an upstream side of the pressure-contact roller viewed from a direction of a yarn path.
As such a conventional yarn winder, a structure such that two winders are arranged adjacent to each other and the yarn is separated from the upstream supply roller to be winded on two winders is available.
As other conventional art, a patent document 1 (JP-A-1-267270) discloses a structure that a plurality of the turret tables is arranged on one machine frame in a vertical direction.
As further other conventional art, a patent document 2 (JP-T-2002-515388) discloses a structure that two turret tables are arranged on one machine frame in a vertical direction and units composed of these two turret tables are arranged symmetrically.
In recent years, in order to increase amount of production, the yarn winder tents to have many ends, and many ends are realized by combining the winders. In this case, improvement of space efficiency per amount of production, decrease of a plant cost, improvement of a yarn hanging up efficiency, and improvement of a winded form are required.
For this requirement, in the conventional apparatus that was described at first, two winders are arranged in parallel, so that a clearance of the yarn in two winders becomes long and an angle a made by two yarns that are supplied from a supply roller becomes large. As a result, this involves a problem such that a contact angle of the yarn and a guide G becomes large, a friction resistance becomes large, and a feather is generated in the yarn.
As a counter measure of this, if the contact angle of the yarn and the guide G is made smaller, a position of the supply roller is made higher, and this involves a problem such that the operationality gets worse.
According to the conventional apparatus disclosed in the patent document 1, since the plural turret tables are arranged vertically, the height of the machine is made higher and the operationality gets worse remarkably.
In addition, according to the conventional apparatus disclosed in the patent document 2, in a first yarn hanging up, the yarn is hanged up on a bobbin that is arranged on a bobbin holder rotating with contact the pressure-contact roller arranged at a downstream of the traverse device through a traversing support point guide while suctioning a plurality of the yarns by a yarn suction device, and this involves the following problem.
Winder devices are arranged symmetrically in vertical and horizontal directions. Therefore, when hanging up the yarn, in order to evade interference between the yarn and the winder portion, it is necessary to hang up the yarn one by one from the upper winder device or the lower winder device while suctioning a plurality of the yarns, and as a result, it takes long hours to hang up the yarn and this leads to increase a waste yarn and the efficiency gets worse.
Also when hanging up the yarn on the right and left winder devices, the pressure-contact roller and the bobbin holder contact each other with being arranged along with each other. Therefore, the yarn should be bent largely in a lateral direction upon hanging up the yarn and this involves a problem such that a success rate of hanging-up of the yarn gets worse.
Further, in accordance with spread of the yarn by winding, the pressure-contact roller is evacuated into a horizontal direction, so that a width of the winder is made larger and an efficiency of an installation space gets remarkably worse.
In view of problems of the above-described conventional arts, the applicant of the present application suggests a patent document 3 (Japanese Patent Application No. 2002-33760), of which object is to provide a revolving-type automatic winder with many ends having a high space efficiency.
According to this patent document 3, the revolving-type automatic winder is suggested, in which at least two bobbin holders are rotatably arranged on a turret table that can rotate around a turning center; a pressure-contact roller and a traverse device are arranged at an upstream side of a yarn path with respect to the bobbin holder; and if the yarn amount winded by the bobbin fit to one bobbin holder reaches to a predetermined amount, the bobbin is switched into the bobbin arranged at other bobbin holder so as to wind the yarn; wherein the turret tables are arranged at the opposite sides of the yarn path respectively; the rotational directions of one turret table and other turret table are inverse each other; the rotational direction of a pressure-contact roller arranged for one turret table and that of the pressure-contact roller for other turret table are inverse each other; and the pressure-contact roller and the traverse device are located upper than the rotational center of the turret table.
Further, the applicant of the present application suggests a patent document 4 (Japanese Patent Application No. 2002-239860). According to this patent document 4, the revolving-type automatic winder is suggested, in which at least two bobbin holders are fit rotatably to each of two turret tables; the pressure-contact roller and the traverse device are arranged at the upstream side of each turret table in response to the bobbin holder; and if the yarn amount winded by the bobbin fit to one bobbin holder reaches to a predetermined amount, the bobbin is switched into the bobbin arranged at other bobbin holder so as to wind the yarn; wherein the two turret tables are arranged at the opposite sides of the yarn path the rotational directions of one turret table and other turret table are inverse each other; a rotational direction of a pressure-contact roller arranged for one turret table and that of the pressure-contact roller for other turret table are inverse each other; and each center of the bobbin holder or the pressure-contact roller contacting the yarn during winding is located between a virtual line connecting the centers of the two bobbin holders that are projected on one turret table and a virtual line connecting the centers of the two bobbin holders that are projected on other turret table.
BRIEF SUMMARY OF THE INVENTION There is no disclosure about details of a traversing support point guide in a yarn winder as disclosed in the above-described patent document 3 or patent document 4, however, practically, as shown in
However, according to such a device, when hanging up the yarn, as shown in
As a counter measure of this, as shown in
In other words, the present invention may provide a traverse apparatus of a yarn in a yarn winder for winding the yarn on a plurality of bobbin holders at the same time, wherein a plurality of traversing support point guides is arranged in parallel to a direction that is orthogonal to an axial direction of a bobbin holder at an upstream position of traverse devices.
In the meantime, “a direction that is orthogonal to an axial direction of a bobbin holder” may include not only a directing making an angle of 90° with respect to the axial direction of the bobbin holder but also a direction making an angle of substantially 90° with respect to the axial direction of the bobbin holder.
Such a winder may be operated at the one side of the block and it is no need to move the suction gun largely. However, it is necessary to alternately hang up the yarn on the traversing support point guides that are arranged in parallel at the back side of the bar and the front side thereof from the operational side (namely, a front end side of the bobbin holder). Therefore, particularly, when hanging up the yarn on the traversing support point guide at the back side, the traversing support point guide at the front side may be an obstacle.
As a counter measure of this, the present invention may provide the traverse apparatus of a yarn, wherein the plurality of traversing support point guides is arranged in parallel to the direction that is orthogonal to the axial direction of the bobbin holder during hanging up of the yarn so as to wind the tread on the plural bobbin holders at the same time, and the plurality of traversing support point guides can be aligned in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guides.
More specifically, as shown in the embodiment, it is preferable that a link mechanism is provided within the traverse apparatus, and by pulling the shaft, the traversing support point guide is rotated by 90° to be arranged on a line with respect to the axial direction.
Further, the present invention may provide the traverse apparatus of a yarn, wherein the plurality of the traversing support point guides can approach each other in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guide.
In other words, as shown in the embodiment, it is preferable that a slide mechanism is provided to the traverse apparatus, and by pulling the shaft, the traversing support point guide can be pulled out in front.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGSThe foregoing summary, as well as the following detailed description of the invention, will be better understood when read in conjunction with the appended drawings. For the purpose of illustrating the invention, there are shown in the drawings embodiments which are presently preferred. It should be understood, however, that the invention is not limited to the precise arrangements and instrumentalities shown. In the drawings:
The present invention will be described in detail with reference to the attached drawings showing the embodiment(s) of the present invention. In the drawings,
In
At the downstream of the supply roller R2, traversing support point guides 12 and 12′ are provided and the traversing support point guides 12 and 12′ control the plural yarns to be divided at clearances of plural packages to be winded by a winder W.
By moving the shaft 39 in the axial direction, the plate 34 can be swung around the pin 35, and by swinging of the plate 34, it is possible to locate the bar 32 carrying the traversing support point guides 12 and 12′ at a position being orthogonal to the shaft 11 (the steady operational position) as shown in
In addition, by moving the shaft 11 into the axial direction, as shown in
In other words, by operating the shafts 11 and 39, as shown in
At a bottom of a unit case 1 of the winder W, a base 2 elongated to the vicinity of the front operational space (the left side in
On the turret tables 3 and 3′, two bobbin holders 4, 5 or 4′, 5′ are rotatably projected in a direction vertical to a surface of
According to the present embodiment, a spindle driven winder for directly driving the bobbin holder by an electric motor is described. However, the present invention may be a winder of a friction driving system that drives the pressure-contact roller by the electric motor and is driven by pressure-contacting the bobbin holder to the pressure-contact roller.
Inside of the unit case 1, two slide rails (not illustrated) are attached vertically, and along the slide rail, an elevating frame 8 can elevate by a fluid cylinder (not illustrated).
Elevating frames 8 and 8′ carry a bobbin 6 that is fit to the bobbin holders 4, 5, 4′, 5′ or pressure-contact rollers 9, 9′ contacting a yarn layer that is formed on the bobbin 6 and a traverse device 10 that twills the yarn Y in the axial direction of the bobbin 6. In the meantime, the pressure-contact rollers 9, 9′ are supported by the elevating frame 8 to swing with at least one being independent from the elevating frame 8.
The pressure-contact rollers 9, 9′ may supply the yarn Y to the bobbin 6 when winding the yarn Y on the bobbin 6 that is fit to the bobbin holders 4, 5, 4′ and 5′; may make the formation of the package better by pressure-contacting the bobbin 6 or the yarn layer formed on the bobbin 6; and may contact the package surface in order to make hardness of the package higher.
According to the embodiment, between two pressure-contact rollers 9 and 9′, one traverse device 10 is located. The traverse device 10 has a cylindrical cam (not illustrated) to be rotated by the driving device (not illustrated); and a traverse guide engaged into a groove of the cam is reciprocated horizontally so as to twill the yarn Y engaged in the traverse guide in the axial direction of the bobbin 6 within a traverse range.
In the meantime, according to the embodiment, the cam-type traverse device is employed, however, according to the present invention, the traverse device of a rotation blade type or the like may be available.
According to the present embodiment, the traverse device is configured in such a manner that centers of the pressure-contact rollers 9 and 9′ contacting the bobbin holders 4, 5, 4′, and 5′ are located between a vertical line c connecting the centers of two bobbin holders 4 and 5 that are projected on one turret table 3 and a vertical line c′ connecting the centers of two bobbin holders 4′ and 5′ that are projected on one turret table 3′.
According to the present embodiment, two turret tables are arranged at the opposite sides of the yarn path; the rotational directions of the pressure-contact roller arranged for one turret table and the pressure-contact roller arranged for other turret table are inverse each other; and the rotational direction of a pressure-contact roller arranged for one turret table and that of the pressure-contact roller for other turret table are inverse each other. Accordingly, it is possible to make a width of the entire winder smaller. Therefore, the installation space of the winder is small and this leads to improving of the space efficiency.
In addition, when starting switching of the yarn, namely, when starting rotation of the turret table, acceleration is added to the turret table, so that the bobbin holder tends to push up the pressure-contact roller by this acceleration. On the contrary, according to the present invention, the pressure-contact rollers 9 and 9′ are located in a specific geometrical arrangement with respect to the turret tables 3 and 3′, namely, the pressure-contact rollers 9 and 9′ are arranged between the vertical line c connecting the centers of two bobbin holders 4 and 5 that are projected on one turret table 3 and the vertical line c′ connecting the centers of two bobbin holders 4′ and 5′ that are projected on one turret table 3′. Due to this geometrical arrangement, the present invention has advantages such that it is possible to evade pushing-up of the pressure-contact roller by the bobbin holder due to the acceleration when starting the rotation of the turret tables 3 and 3′; the bobbin holder can smoothly rotate; the damage due to moving of the yarn inside on the surface of the package and the pressure contact when starting the rotation of the turret table can be evaded, and a quality of the tread can be improved.
Further, in addition to the above-described geometrical arrangement, by making an angle β made by the virtual line connecting the rotational centers of the pressure-contact rollers 9 and 9′ during winding of the yarn and the rotational centers of the bobbin holders 4 and 5 and a vertical line d, it is possible to make the moving directions of the pressure-contact rollers 9 and 9′ substantially into a vertical direction. Therefore, it is possible to make the width of the winder smaller, and this leans to improvement of the installation space.
Further, the vertical lines c and c′ connecting the centers of two bobbin holders 4, 5 and 4′, 5′ respectively, forms an inverted V-shape at least when starting the winding of the yarn. In other words, the width of the machine can be smaller by making the clearances of vacant bobbins 4 and 4′ are made smaller than a clearance L when a diameter of a spiral package is attached and larger than the clearance when the spiral package does not interfere just after switching.
In addition, as described above, the traversing support point guide moving device 11 is provided upward of the traverse device substantially in parallel with the bobbin holder, and a plurality of the traversing support point guides 12 and 12′ is located on the traversing support point guide moving device 11 in response to the bobbins 6 and 6′ that are fit to the bobbin holders 4, 5, 4′ and 5′.
The traversing support point guides 12 and 12′ can move in the axial direction of the bobbin holders 4, 5, 4′, and 5′. Thereby, the traversing support point guides 12 and 12′ are fixed to a position corresponding to the center of the package to be winded on the bobbin 6 that is fit to the bobbin holders 4, 5, 4′, and 5′, and on the other hand, when hanging up the yarn on the bobbin, the traversing support point guides 12 and 12′ move to the front end side of the bobbin holder, namely, the operational side.
Further, the lower ends 14a and 14′a of the yarn hanging up devices 14 and 14′ are axially attached to the lower part of the center part of the unit case 1. The yarn hanging up devices 14 and 14′ can swing around the lower ends 14a and 14′a and they move by a cylinder (not illustrated) between a recovery position at the lower part of the center part of the unit case 1 (
In other words, the yarn hanging up devices 14 and 14′ are arranged in response to the bobbin holders 4 and 5 at the winding sides respectively, and the yarn hanging up devices 14 and 14′ are provided with the initial yarn hanging up guides 15 and 15′ at the front ends of the other side of the lower end side. The yarn hanging up devices 14 and 14′ are stored in a storage position (
The yarn hanging up devices 14 and 14′ are elongated from the front surface of the unit case 1 to the vicinity of the operational space in parallel with the bobbin holders 4, 5, 4′, and 5′ in a direction in parallel with the paper surface of
Further, one end portions 18a and 18a′ of plates 18 and 18′ having L-shaped sections are axially attached to the upper part of the center part of the unit case 1, and the plates 18 and 18′ can swing around the one end portions 18a and 18a′. To the plates 18 and 18′, yarn guides 16 and 16′ for guiding the yarn into a yarn capture groove of the bobbin 6 and yarn path control guides 17 and 17′ for controlling the yarn path so as to prevent a predetermined amount of the winded yarn from falling from the end surface are attached.
Hereinafter, the operation of the initial hanging-up of the yarn of the device according to this embodiment will be described below. The yarn Y is hanged up on the supply rollers R1 and R2, and the yarn guide G while suctioning the yarn Y by the suction gun SG at the lower part of the spinneret of the spinning machine.
Subsequently, operating the shaft 11 shown in
According to the device of the embodiments shown in
On the contrary, according to the embodiment shown in
As shown in
Subsequently, swinging the yarn hanging up devices 14 and 14′ by the cylinder (not illustrated) and swinging the yarn hanging up devices 14 and 14′ to a position beyond the virtual lines b and b′ connecting the outer peripheries of the contact rollers 9 and 9′ and the outer peripheries of the bobbins 6 and 6′ by the fluid pressure cylinder (not illustrated), and engaging the yarn bent in the initial yarn hanging up guides 15 and 15′ into the yarn capture grooves that are formed on the bobbins 6 and 6′, the winding of the yarn is started.
Subsequently, in order to prevent the outer periphery of the bobbin that is fit to the bobbin holder from contacting the yarn hanging up devices 14 and 14′, the yarn hanging up devices 14 and 14′ are returned to the outside of the area of the tracks a and a′ drawn by the outer periphery of the bobbin that is fit to the bobbin holder.
The present invention is described in detail with reference to specific embodiments as above, however, it is obvious that various modifications will become possible for those skilled in the art without departing from the scope thereof.
According to the present invention, in the yarn winder for winding the yarn on a plurality of the bobbin holders, a plurality of the traversing support point guides is arranged at the upstream of the traverse devices in parallel with a direction being orthogonal to the axial direction of the bobbin holders, so that when hanging up the yarn on the traversing support point guide, the winder may be operated from one side of the block and it is no need to move the suction gun largely. This results in improvement of the operationality.
Further, according to the present invention, a plurality of the traversing support point guides is arranged in parallel with a direction being orthogonal to the axial direction of the bobbin holders during hanging-up of the yarn, and further, when hanging up the yarn on the traversing support point guides, the bobbin holders can be aligned in the axial direction of the bobbin holders. Therefore, particularly, when hanging up the yarn on the traversing support point guide at the back side, the traversing support point guide at the front side is not an obstacle and it is possible to hang up the yarn in a sufficiently large space. Therefore, it does not take long hours to hang up the yarn, there is no operational error when the yarn contacts the guide at the front side or the like, and the generation rate of yarn cut is remarkably decreased.
Furthermore, according to the present invention, when hanging up the yarn on the traversing support point guide, the traverse apparatus of the yarn is provided, in which a plurality of the traversing support point guides can approach each other in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guides, and this makes the yarn hanging-up operation easier.
Particularly, according to the embodiment, the traversing support point guide is rotated by 90° to be arranged on a line, and thereby, the traversing support point guide at the front side is not an obstacle when hanging up the yarn and it is possible to shorten hours to hang up the yarn and to decrease the operational errors.
It will be appreciated by those skilled in the art that changes could be made to the embodiments described above without departing from the broad inventive concept thereof. It is understood, therefore, that this invention is not limited to the particular embodiments disclosed, but it is intended to cover modifications within the spirit and scope of the present invention as defined by the appended claims.
Claims
1. A traverse apparatus of a yarn in a yarn winder for winding the yarn on a plurality of bobbin holders at the same time,
- wherein a plurality of traversing support point guides is arranged in parallel to a direction that is orthogonal to an axial direction of a bobbin holder at an upstream position of traverse devices.
2. The traverse apparatus of a yarn according to claim 1,
- wherein the plurality of traversing support point guides is arranged in parallel to the direction that is orthogonal to the axial direction of the bobbin holder during hanging up of the yarn so as to wind the thread on the plural bobbin holders at the same time, and the plurality of traversing support point guides can be aligned in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guides.
3. The traverse apparatus of a yarn according to claim 1,
- wherein the plurality of the traversing support point guides can approach each other in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guide.
4. The traverse apparatus of a yarn according to claim 2, wherein the plurality of the traversing support point guides can approach each other in the axial direction of the bobbin holder when hanging up the yarn on the traversing support point guide.
Type: Application
Filed: Mar 17, 2005
Publication Date: Jul 28, 2005
Applicant:
Inventors: Masachiyo Fukuishi (Ehime), Noriki Ishimaru (Ehime), Seiji Yoshioka (Ehime), Kazuaki Senba (Ehime)
Application Number: 11/083,191