Lattice and method and apparatus for producing lattice
A lattice forming machine is disclosed for forming lattice from first and second lattice sections (12, 14) which are joined together by a pin (20) having first and second pin sections (28, 30) and a mid-section (22). The machine includes an indexing mechanism (66) for indexing a lattice section passed a pin insertion mechanism (90) for inserting the pins into one of the lattice sections. A jig (160) is provided for receiving the lattice sections with the pins, and for enabling second lattice sections to be loaded onto the lattice sections with the pins, and a roller assembly (170) is provided for receiving the jig so as to cause the lattice sections to be pressed together to force the pins into the second lattice sections to form the lattice.
This invention relates to lattice, a lattice pin, and method and apparatus for producing lattice. The invention has particular application to lattice which is formed from lattice box sections which are made from metal such as aluminium.
BACKGROUND ARTLattice formed from aluminium box section generally comprises a plurality of lattice sections which extend in a first direction and a plurality of lattice sections which extend in a direction transverse to the first direction. Most typically, the lattice sections extend horizontally and vertically with respect to one another or at 45° to the vertical with respect to one another. The lattice sections are joined together by fasteners which most preferably enable the sections to pivot relative to one another, so that the lattice can be folded into a storage or closed configuration or extended into a deployed or open configuration.
One conventional form of connecting the lattice sections together, is to drill holes in the lattice sections and join them by pop rivets or like fasteners. In more recent times, specially designed plastic fasteners have been employed which are inserted into the drilled holes in the lattice sections. The fasteners include lugs which project outwardly of a generally cylindrical body, and which, upon insertion into a hole, deflect inwardly so that the lugs can pass through the hole, and then once passed through the hole, bias outwardly under their own resiliency so that a part of the lug can engage on an inner surface of the lattice section to thereby join the fastener to the lattice section, and therefore join two lattice sections together.
The use of pop rivets and like fasteners, and also the plastic lugs described above, both require the lattice sections to be pre-drilled to provide holes in which the fasteners can be located. The use of plastic lugs of the type described above does enable the lattice to be folded, but the lattice is generally not self-supporting. Furthermore, the assembled structure tends to have considerable flexural movement. Simply, the sections bend and the forces are magnified, causing individual sections to pop off the assembly, making them unsatisfactory for handling purposes. Furthermore, when the pre-drilled holes are formed, burrs are created during the drilling operation and restoring of the sections which have separated, as well as the folding of the assembly, degrades or damages the plastic pins, thereby resulting in the pins not securely holding the lattice sections together, further facilitating the possibility of separation of the lattice sections.
SUMMARY OF THE INVENTIONThe object of the present invention is to provide a lattice pin, a lattice, and also apparatus and method for forming lattice, which produces a much more secure connection of the lattice sections so that the sections do not tend to separate during transport, or when the lattice is being installed in a structure.
A first aspect of the invention may be said to reside in a lattice pin for joining lattice sections to form a lattice, said pin including:
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- a mid-section having a first shoulder for abutting an outer surface of a first lattice section, and a second shoulder for abutting an outer surface of a second lattice section to which the said first lattice section is to be joined;
- a first pin section extending outwardly from the mid-section, and including a taper which defines a burst end for bursting through the lattice section;
- a second pin section extending outwardly from the mid-section in a direction opposite the first pin section, and having a taper for defining a second burst end for bursting through the second lattice section; and
- wherein the bursting of the pin sections through the lattice sections couples the lattice pin to the sections and therefore, in turn, couples the lattice sections together, with the first and second shoulders abutting the lattice sections respectively to separate the lattice sections and allow movement of the lattice sections with respect to one another.
It has been found that by providing a pin which bursts through the lattice sections, a very strong joining of the lattice sections can be provided which resists separation of the lattice sections by pulling the lattice sections apart. Thus, a very strong and sturdy lattice can be formed, whilst still providing the ability of the lattice to be folded from a closed position and then extended to an open configuration.
Preferably each taper includes a first tapered portion having a first taper, and a second tapered portion arranged between the first taper and the respective shoulder of the mid-section, the second tapered portion having a second taper which is more gradual than the first taper.
Preferably the second tapered portion includes serrations for facilitating gripping of the second tapered portion to the lattice when the pin sections burst through the lattice sections.
Preferably the mid-section is cylindrical and the shoulders are formed by end surfaces of the cylindrical mid-section, arranged diametrically outwardly of the pin sections.
A second aspect of the invention may be said to reside in a lattice including:
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- a plurality of lattice sections extending in a first direction;
- a plurality of overlapping lattice sections extending in a direction transverse to the first direction; and
- a plurality of lattice pins, as described above, interconnecting the lattice sections at locations where the lattice sections overlap one another.
In one embodiment, the first lattice sections are arranged substantially vertically having regard to the orientation in which the lattice is to be installed, and the second lattice sections are arranged substantially horizontally.
In another embodiment, the first lattice sections are arranged at an angle of about 45° to the horizontal, having regard to the orientation in which the lattice is to be installed, and the second lattice sections are arranged perpendicular to the first lattice sections.
A further aspect of the invention may be said to reside in a lattice forming machine including:
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- indexing means for indexing the lattice section relative to a pin insertion station;
- lattice pin feeding means for feeding lattice pins to the pin insertion station; and
- pin insertion means at the station for sequentially engaging said pins so that, when the lattice section is indexed by the indexing means relative to the station, the pin insertion means forces the pins into the lattice section so that the pins burst through the lattice section to thereby provide a lattice section, from which a lattice can be formed, in which a plurality of lattice pins are inserted.
Preferably the indexing means comprises an indexing cylinder and extendible and retractable ram arm, clamping means on the ram arm for clamping the lattice section, so that when the ram arm is extended, the lattice section is moved with the ram arm, and when the clamp is released, the ram arm and clamp can be retracted relative to the lattice section to then again clamp the lattice section and index the lattice section upon repeated extension of the ram arm.
Preferably the clamp comprises a clamp housing through which the lattice section passes, a clamp cylinder and clamp ram arm carried on the ram arm of the indexing cylinder, and whereupon extension of the clamp cylinder ram arm causes the lattice to be clamped between the clamp cylinder ram arm and a portion of the housing so that upon extension of the indexing cylinder ram arm, the lattice section is carried with the clamp housing to thereby index the lattice section.
Preferably the pin feeding means comprises:
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- a drum for containing a plurality of pins;
- a guide chute having one end located in the drum for receiving pins for guiding movement of the pins to a second end of the chute;
- a moveable feeder for receiving pins from the chute and for moving the pins to the insertion station; and
- a press head for engaging the pins at the insertion station and for forcing the pins into the lattice section.
Preferably the press head is carried by a ram arm of a pneumatic press cylinder, so that upon extension of the ram arm, the press head engages the pin and presses the pin into the lattice section so that the pin bursts through the lattice section.
Preferably the feeder comprises a rotary feed plate having a plurality of recesses for receiving pins from the chute and orienting the pins for insertion into the lattice section.
Preferably the apparatus includes feeder moving means for moving the feeder relative to the pin so as to disengage the pin from the feeder after engagement by the press so that the pin can be pressed into the lattice section without interference from the feeder.
Preferably the feeder plate includes a plurality of recesses, each for receiving a pin, and indexing means for indexing the feeder plate so as to present pins at the insertion station for engagement by the press upon each indexing of the lattice section relative to the insertion station.
Preferably the feeder plate indexing means comprises an indexing plate coupled for rotation with the feeder plate, the indexing plate having a plurality of ratchet portions, and a pawl mechanism for engaging the ratchet portions and causing rotation of the ratchet plate to thereby index the ratchet plate and the feeder plate to bring the pins held by the feeder plate sequentially to the insertion station.
Preferably the pawl comprises an indexing cylinder and ram arm for engaging the ratchets of the ratchet plate, and biasing means for biasing the ram arm into engagement with the ratchet plate.
A further aspect of the invention may be said to reside in a feeding apparatus for feeding a work piece to a work station, including:
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- support means for supporting a plurality of said articles, one above another;
- moving means for moving a lowermost one of the articles out of the stack of articles; and
- feeding means for feeding the moved article to a work station.
Preferably the support means comprises a support structure inclined with respect to the vertical, so the stacked articles can rest in a stacked configuration against the support member.
Preferably the moving means comprises:
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- at least one pivotally mounted abutment member; and
- a ram coupled to the abutment member for pivoting the abutment member from a retracted position to an extended position so that during movement of the abutment member between the retracted position and extended position, the abutment member engages the lowermost article and pushes the article sideways with respect to the stack of articles.
Preferably the feeding means comprises a ram for pushing the article in a direction transverse to the sideways movement of the article.
A further aspect of the invention may be said to reside in an unloading rack for receiving elongate work pieces, including:
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- a support member for receiving one of the elongate members;
- an inclined guide section extending from the support section;
- a stop at a lower portion of the inclined guide section; and
- driving means for moving the elongate member off the support section and on to the inclined section so that the work piece slides down the inclined section towards the stop.
Preferably the drive means comprises at least one ejection nozzle for ejection of air to blow the work piece off the support section and on to the inclined section.
A still further aspect of the invention may be said to reside in an apparatus for assembling a lattice, including:
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- a support section for supporting a plurality of first lattice sections which extend in a first direction and a plurality of overlapping second lattice sections which extend in a direction transverse to the first direction, the first lattice sections each having a plurality of pins, each pin having a first pin section penetrating one of the first lattice sections, and a second pin section adjacent one of the second lattice sections; and
- a roller assembly having a plurality of roller pairs, each roller pair having two rollers separated by a different distance which decreases from a feed end to an exit end of the roller assembly, for receiving the first plurality and second plurality of lattice sections, and for pressing the lattice sections together so as to cause the second pin sections to penetrate into the second plurality of lattice sections to thereby couple the first and second lattice sections together to form the lattice.
Preferably the plurality of roller pairs comprise a first roller pair at the feed end of the roller assembly, a second roller pair at the exit end of the roller assembly, and at least one intermediate roller pair between the first and second roller pairs, the distance between the rollers in each roller pair decreasing from the first roller pair at the feed end to the second roller pair at the exit end of the roller assembly.
Preferably each roller pair comprises a first upper roller and a second lower roller, drive means for driving one of the rollers in each roller pair so as to draw the lattice sections through the roller assembly so the lattice sections are pressed together to cause the second pin sections to penetrate the second lattice sections.
Preferably the drive means comprises a motor and drive belt arrangement.
Preferably an upper roller in each roller pair is coupled to position adjusting means for adjusting the position of the upper roller relative to the lower roller in each roller pair, to thereby set the distance between the rollers in each roller pair.
The invention may also be said to reside in apparatus for forming a lattice from a plurality of first lattice sections, a plurality of second lattice sections, and pins having a first pin portion and a second pin portion which extends in a direction opposite the first pin portion including:
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- pin inserting means for inserting the pins into each of the first lattice sections so that the first pin portions burst through the lattice section and penetrate into the lattice section;
- a support platform for supporting a plurality of the said first lattice sections with the pins, and a plurality of overlapping said second lattice sections extending in a direction transverse to the first lattice sections and being adjacent the second pin portions of the pins; and
- a roller assembly having at least one pair of rollers for concurrently receiving the first lattice sections and the second lattice sections and pressing the second lattice sections towards the first lattice sections so the second pin portions penetrate the second lattice sections to thereby couple the first lattice sections to the second lattice sections.
Preferably the roller assembly includes a plurality of roller pairs, the plurality of roller pairs including a first entry roller pair and a second exit roller pair, the distance between the two rollers forming each roller pair decreasing from the first roller pair to the second roller pair, so as to progressively press the plurality of first lattice sections towards the plurality of second lattice sections, so that the second pin portion progressively penetrates into the second lattice sections to thereby couple the second lattice sections to the first lattice sections.
Preferably at least two intermediate roller pairs are arranged between the first roller pair and the second roller pair.
Preferably the support platform includes a plurality of support guides for supporting the first lattice sections in a folded configuration and for supporting the second lattice sections also in a folded configuration, so that when the first and second lattice pairs are concurrently fed through the roller assembly, the lattice is formed in a folded configuration and, after exit from the roller assembly, can be opened into a deployed configuration.
Preferably the support platform comprises a jig having a lower platen, the support guides comprising locater pins extending upwardly from the lower platen, so that the first lattice sections and second lattice sections can be located between sets of the locater pins in the folded configuration, a top platen having a plurality of bores for registering with the locater pins and for enabling the top platen to move downwardly towards the lower platen when the jig moves through the roller assembly, whereby pressed the first lattice sections and second lattice sections together.
Preferably the apparatus further includes a cutting station for cutting the first and/or second lattice sections to a predetermined length to suit the size of the lattice to be produced by the apparatus.
Preferably the apparatus includes a feeding mechanism having support means for supporting a plurality of first lattice sections in a stack one above another, moving means for moving a lowermost one of the first lattice sections out of the stack of lattice sections, and feeding means for feeding the moved section to the pin insertion means.
Preferably the support means comprises a support structure inclined with respect to the vertical, so the stacked articles can rest in a stacked configuration against the support member.
Preferably the moving means comprises:
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- at least one pivotally mounted abutment member; and
- a ram coupled to the abutment member for pivoting the abutment member from a retracted position to an extended position so that during movement of the abutment member between the retracted position and extended position, the abutment member engages the lowermost article and pushes the article sideways with respect to the stack of articles.
Preferably the apparatus also includes an unloading table for receiving first lattice sections having pins from the pin inserting means, the loading table having a support member for receiving one of the elongate members, an inclined guide section extending from the support section, a stop at a lower portion of the inclined guide section, and driving means for moving the elongate member off the support section and onto the inclined section so that the lattice section slides down the inclined section towards the stop.
Preferably the drive means comprises at least one ejection nozzle for ejection of air to blow the lattice section off the support section and onto the inclined section.
The invention may also be said to reside in apparatus for forming a lattice, including:
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- a roller assembly having a plurality of roller pairs which comprise an entry roller pair, an exit roller pair, and at least one intermediate roller pair, the rollers in each roller pair being separated by a distance which gradually decreases from the entry roller pair to the exit roller pair, so that when a lattice assembly formed of a plurality of first lattice sections, and a plurality of second lattice sections overlapping the first lattice sections, and pins between the first and second lattice sections, is passed through the roller assembly, the first lattice sections are progressively pressed towards the second lattice sections as the lattice assembly passes through each roller pair, so as to progressively cause the pins the penetrate into at least the second lattice sections to therefore join the lattice sections together and form the lattice.
Preferably the first lattice sections are provided with the pins which penetrate and embed into the first lattice sections prior to delivery of the lattice assembly to the roller assembly, so that when the first and second lattice sections are progressively pressed together, the pin then penetrates into the second lattice sections to join the first and second lattice sections together.
The invention may also be said to reside in a method of forming a lattice section from which a lattice is to be made, including the steps of:
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- indexing the lattice section relative to a pin insertion station;
- feeding the pins to the pin insertion station; and
- forcing the pins into the lattice section along the length of the lattice section so that the pins burst through the lattice section and embed in the lattice section.
The invention may also be said to reside in a method of manufacturing a lattice including the steps of:
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- supporting a plurality of first lattice sections and a plurality of second lattice sections in overlapping configuration, the first lattice sections being provided with embedded pins, and each pin having a pin portion extending out of the lattice in which the pin is embedded and being arranged adjacent the second lattice sections;
- concurrently passing the assembled first and second lattice sections through a roller assembly having a plurality of roller pairs, with the rollers in each roller pair being separated by a distance which decreases from a feed end of the roller assembly to an exit end of the roller assembly, so that the first and second lattice sections are pressed together as the lattice sections pass through the roller assembly, to cause the pin portions to penetrate the second lattice sections by bursting through the second lattice sections to thereby couple the first and second lattice sections together and form the lattice.
The invention may also be said to reside in a method for forming a lattice from a plurality of first lattice sections, a plurality of second lattice sections and pins having a first pin portion, and a second pin portion which extends in a direction opposite the first pin portion, including the steps of:
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- indexing the first lattice sections past a pin insertion station and, at the pin insertion station, pressing a plurality of pins into each first lattice section so that the first pin portion bursts through the first lattice section and embeds in the first lattice section;
- assembling the lattice by arranging the first lattice sections and second lattice sections in overlapping configuration, with the second lattice sections being adjacent the second pin portions; and
- concurrently feeding the first and second lattice sections through a pressing station so that the first lattice sections are pressed towards the second lattice sections so that the second pin portions burst through and embed in the second lattice sections to thereby join the first and second lattice sections together to form the lattice.
Preferably the step of pressing the first and second lattice sections comprises the step of passing the assembled lattice sections through a roller assembly, having a plurality of rollers so that the first and second lattice sections are progressively pressed towards one another so that the second pin portions progressively penetrate into the second lattice portions.
The invention may also be said to reside in a method of forming a lattice from a lattice assembly which comprises a plurality of first lattice sections, a plurality of second lattice sections which overlap the first lattice sections, and pins disposed between the first and second lattice sections, said method comprising progressively pressing the first lattice sections towards the second lattice sections so that the pins progressively burst through and embed in the second lattice sections to join the first and lattice sections together.
Preferably the method comprises pressing the lattice sections together by passing the lattice assembly through a plurality of roller pairs, in which the rollers of each roller pair are separated by a distance which decreases from an entry roller pair to an exit roller pair.
Preferably the method also includes, prior to passing the lattice assembly through the press, embedding the pins into the first lattice sections to that the pins embed in those lattice sections and extend out of the lattice sections for embedding in the second lattice sections upon pressing of the lattice sections together.
The invention may also be said to reside in a jig for supporting a lattice assembly for passing through a roller assembly to form a lattice from the lattice assembly, the jig including:
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- a lower platen having a plurality of upstanding locater pins, the locater pins defining channels in which a plurality of first lattice sections and a plurality of second lattice sections can be located in overlapping configuration, one of the first or second plurality of lattice sections having inbedded pins which project out of the lattice section, and the other of the lattice sections being arranged adjacent the inbedded pins;
- a top platen having a plurality of bores which register with the locater pins so that the top platen can be located on the locater pins for sandwiching the first and second lattice sections between the top platen and the bottom platen; and
- wherein when pressure is applied to the top platen, the top platen is pushed towards the bottom platen to, in turn push the first and second plurality of lattice sections together so that the inbedded pin penetrates the other of the first or second lattice sections to thereby secure the first and second lattice sections together to form the lattice.
A preferred embodiment of the invention will be described, by way of example, with reference to the accompanying drawings in which:
With reference to
The configuration shown in
As is apparent from
As is shown in
The pin 20 is shown in more detail in
As is apparent from
As will be described in more detail hereinafter, the pin 20 is applied to the lattice sections 12 and 14 so that the first pin section 28 bursts through the lattice section 12, and so that the serrations 38 engage the wall 12a of the lattice section 12 and the serrations on the pin section 30 engage the wall 14a of the lattice section 14. By causing the pin sections 28 and 30 to burst through and penetrate into the lattice sections 12 and 14, an extremely tight and secure coupling of the pin to both the sections 12 and 14 can take place, whilst still allowing the sections 12 and 14 to pivot relative to one another on the pin sections 28 and 30 so the lattice can be moved from the folded position to the deployed or open position shown in
It is pointed out that the pin shown in
FIGS. 6 to 8 show a lattice loading apparatus according to the preferred embodiment of the invention. The apparatus includes a support platform 30 which comprises a plurality of cross members 32 and a main rail 34. A slightly inclined upstanding support frame 36 extends upwardly from the support 30 and comprises uprights 38. A top rail 40 is provided to join the upper ends of the uprights 38. The inclined support 36 and platform 30 are supported on legs 42.
A plurality of fingers 44 are pivotally mounted on blocks 46 by pivot pins 43. The blocks 46 are connected to the rail 34. Each of the fingers 46 is connected to a rod 48 by pivot pin 49, and the rod 48 is coupled to a ram 50 of a cylinder 60. When the ram 50 is extended, the rod 48 is pushed to the right in
A plurality of lattice sections (not shown in FIGS. 6 to 8) are stacked one above the other on the rail 34 and cross members 32 and rest against the inclined support frame 36.
When it is desired to feed one of the lattice sections, the ram 50 is actuated to push the rod 48 to the left in
At one end of the rail 34, a feed cylinder 62 is provided. The feed cylinder 62 and the stack (not shown) are arranged so that an end of each of the sections in the stack will be just forward of, or almost abutting, the ram 63 of the cylinder 62 when the bottommost section is moved out of the stack in the above-mentioned manner. In order to feed the section which has been moved out of the stack, the cylinder 62 is activated so that the ram 63 is extended to push the section in the direction of arrow C in
Referring to
The indexing mechanism 66 is shown in more detail in
The indexing mechanism 66 comprises a positioning cylinder 70 which may be a pneumatic or hydraulic cylinder, or in other embodiments, a linear bearing or other translating mechanism. In the preferred embodiment, the cylinder 70 has a ram arm 72 which can extend from or be retracted back into the cylinder 70. The ram arm 72 carries a bracket 74 at its free end and a clamp housing 76 is coupled to the underside of the bracket 74. The clamp housing 76 is generally a rectangular box which has an entry opening 77 on one side, and an exit opening 78 on the other side, through which the section 12 can pass. The bracket 74 also mounts a clamping cylinder 79 which has a ram arm 80 which projects into housing 76 and which carries an abutment plate 82. When the section 12 has been pushed into the mechanism shown in
As shown in
The pins 20 are supplied from a rotary pin drum 100 which is mounted on an axle 101 for rotation about the axle 101. A drive motor 102 is mounted in the frame 67 and a belt 103 extends from the drive motor 102 and about the drum 100 for rotating the drum 100 on the axle 101.
As is shown in
As is apparent from
The spindle 108 has an indexing plate 111 connected to its end opposite the feed plate 107. As is best shown in
As is shown in
When the ram arm 96 is extended, the head 98 moves downwardly and engages the pin 20, located in the notch or cut-out 110. The plate 107 is then swung out of engagement with the pin 20 which is held in the head 98, so that the feed plate 107 is out of alignment with the pin 20 and the ram arm 96. Continued downward movement of the ram arm 96 will push the pin into the wall 12a of the section 14 so the pin bursts through the wall 12a, as described previously, and with the serrated part 38 of the pin section gripping in the wall 12a so as to securely fasten the pin 20 in the section 12. Each time the section 12 is indexed through the machine via the indexing cylinder 70 in the manner previously described, the feed plate 107 is also indexed, so that when the section 12 stops, a new pin 20 is pressed into the section 14 by the cylinder 94 and arm 96. Thus, by sequentially indexing the section 12 through the apparatus of
As the section 12 is indexed through the apparatus of
At the upper end of the inclined platform 128, a generally angle iron support 130 is provided onto which the sections 14 slide after they exit the apparatus of
As shown in
The sections 12 are next cut by a cropping guillotine shown in
It should be noted that sections 14 which are not provided with pins 20 can also be cut to a desired length in the cropping guillotine of
In order to complete assembly of the lattice, the lattice sections 12 are positioned on a transfer table 160, with the pins 20 projecting upwardly from wall 12a of the sections 12 which are uppermost when the sections 12 are positioned on the table 160.
Sections 14 are then arranged on the sections 12 in overlapping configuration so as to form the configuration of the required lattice (ie. either the configuration shown in
The apparatus of FIGS. 26 to 28 include a roller assembly 170 which includes four pairs of rollers 172, 174, 176 and 178. The rollers 172 to 178 are supported in a roller frame 180. The lowermost rollers 172′ to 178′ are provided with a pulley or sprocket 171 at their free end and a continuous belt 179 extends about those sprockets. A motor 181 drives an endless belt 182, which in turn extends around a sprocket 173 on the lowermost roller 178′. Thus, the roller 178′ is driven by the motor 181 and the endless belt 179 drives the other rollers 172′ to 176′. The upper rollers in outer roller pair 172 to 176 are idler rollers and rotate when the lattice assembly is pulled through the roller assembly 170.
The two rollers in each of the roller pairs 172 are separated by a distance which gradually decreases from entry roller pair 172 to exit roller pair 178. Most preferably, the distance between the rollers in each pair 172 to 178 decreases by an amount of 1 mm from the preceding pair of rollers.
The bottom roller in each roller pair 172 to 178 are fixed and do not move. The top roller in each roller pair 172 to 178 is mounted in a support structure which comprises a pair of brackets 191 and 192 which can slide in the framework 180. A screw threaded shaft 193 passes through top plate 194 and nut 195 supported in the top plate so that when the shaft 193 is rotated, the brackets 191 and 192 can slide upward and downwardly in the frame 180 to position the upper roller in each pair relative to the bottom roller to thereby space the rollers apart by the prescribed distance.
The transfer table 160 and the run off table 190 may include idler rollers 197 which facilitate movement of the assembled lattice into the roller assembly and exit of the lattice from the roller assembly.
Although the preferred embodiment of the invention utilises cylinders which are most preferably pneumatic cylinders, the cylinders could be replaced by other translation devices such as linear bearings, or the like. The hydraulic cylinders are controlled by a program logic controller (not shown) which sequence actuation of each of the cylinders so that the bottommost lattice section 12 stacked on the apparatus of
The assembled lattice is fed into the nip between the roller pair 172, and the roller pair 172 therefore draws the lattice between the rollers 172 which presses the section 14 towards the section 12 so that the second pin section 30 of the pin 20 begins to burst through the wall 14a of the section 14. As the assembled lattice sections 12 and 14 continue to pass through the roller assembly 170, the section 14 is pushed further towards the section 12 by the ever-decreasing space between the pairs of rollers in each pair 174 to 178 in 1 mm increments so the section 14 is incrementally pushed towards the section 12 so the pin section 30 continues to burst through the wall 14a so that the pin section 30 is fully embedded in the section 14 with the serrated section 38 gripping the wall 14a and with the outer surface of the wall 14a resting on the shoulder 26 of the mid-section 22. Thus, a complete lattice is formed by one pass through the roller assembly 170, and since the pin section 30 bursts through the wall 14a in the same manner as the pin section 28 bursts through the wall 12a, the connection of the section 14 to the pin 20 is extremely sturdy whilst still allowing pivotal movement of the section 12 on the pin 20 relative to the section 14.
After the lattice has completely passed through the roller assembly 170, the lattice moves onto a run-off table 190 and then can be manually lifted off the table 190. In order to move the lattice into its open or deployed position, the lattice is simply pulled so that the sections 12 and 14 pivot relative to one another on the pins 20 and move into the open position shown in
As shown in
The platen 251 and the pins 252 shown in
A top platen 260 is provided (which is shown in
After the jig 250 has moved fully through the roller assembly 170, the top platen 260 is removed and the assembled lattice can be lifted away from the locater pins 252. In order to place the assembled lattice in an orientation for use, the lattice section is simply pulled apart at the end so that the sections 12 and 14 pivot on the pins 12 into the open condition shown in
It should be noted that the lower platen 251 in
Thus, after the lattice has been pressed by the roller assembly and the top platen 260 (not shown in
Since modifications within the spirit and scope of the invention may readily be effected by persons skilled within the art, it is to be understood that this invention is not limited to the particular embodiment described by way of example hereinabove.
Claims
1. A lattice pin for joining lattice sections to form a lattice, said pin including:
- a mid-section having a first shoulder for abutting an outer surface of a first lattice section, and a second shoulder for abutting an outer surface of a second lattice section to which the said first lattice section is to be joined;
- a first pin section extending outwardly from the mid-section, and including a taper which defines a burst end for bursting through the lattice section;
- a second pin section extending outwardly from the mid-section in a direction opposite the first pin section, and having a taper for defining a second burst end for bursting through the second lattice section; and
- wherein the bursting of the pin sections through the lattice sections couples the lattice pin to the sections and therefore, in turn, couples the lattice sections together, with the first and second shoulders abutting the lattice sections respectively to separate the lattice sections and allow movement of the lattice sections with respect to one another.
2. The pin of claim 1 wherein each taper includes a first tapered portion having a first taper, and a second tapered portion arranged between the first taper and the respective shoulder of the mid-section, the second tapered portion having a second taper which is more gradual than the first taper.
3. The pin of claim 2 wherein the second tapered portion includes serrations for facilitating gripping of the second tapered portion to the lattice when the pin sections burst through the lattice sections.
4. The pin of claim 1 wherein the mid-section is cylindrical and the shoulders are formed by end surfaces of the cylindrical mid-section, arranged diametrically outwardly of the pin sections.
5. A lattice including:
- a plurality of lattice sections extending in a first direction;
- a plurality of overlapping lattice sections extending in a direction transverse to the first direction; and
- a plurality of lattice pins, as described above, interconnecting the lattice sections at locations where the lattice sections overlap one another.
6. The lattice of claim 5 wherein the first lattice sections are arranged substantially vertically having regard to the orientation in which the lattice is to be installed, and the second lattice sections are arranged substantially horizontally.
7. The lattice of claim 5 wherein the first lattice sections are arranged at an angle of about 45° to the horizontal, having regard to the orientation in which the lattice is to be installed, and the second lattice sections are arranged perpendicular to the first lattice sections.
8. A lattice forming machine including:
- indexing means for indexing the lattice section relative to a pin insertion station;
- lattice pin feeding means for feeding lattice pins to the pin insertion station; and
- pin insertion means at the station for sequentially engaging said pins so that, when the lattice section is indexed by the indexing means relative to the station, the pin insertion means forces the pins into the lattice section so that the pins burst through the lattice section to thereby provide a lattice section, from which a lattice can be formed, in which a plurality of lattice pins are inserted.
9. The machine of claim 8 wherein the indexing means comprises an indexing cylinder and extendible and retractable ram arm, clamping means on the ram arm for clamping the lattice section, so that when the ram arm is extended, the lattice section is moved with the ram arm, and when the clamp is released, the ram arm and clamp can be retracted relative to the lattice section to then again clamp the lattice section and index the lattice section upon repeated extension of the ram arm.
10. The machine of claim 9 wherein the clamp comprises a clamp housing through which the lattice section passes, a clamp cylinder and clamp ram arm carried on the ram arm of the indexing cylinder, and whereupon extension of the clamp cylinder ram arm causes the lattice to be clamped between the clamp cylinder ram arm and a portion of the housing so that upon extension of the indexing cylinder ram arm, the lattice section is carried with the clamp housing to thereby index the lattice section.
11. The machine of claim 8 wherein the pin feeding means comprises:
- a drum for containing a plurality of pins;
- a guide chute having one end located in the drum for receiving pins for guiding movement of the pins to a second end of the chute;
- a moveable feeder for receiving pins from the chute and for moving the pins to the insertion station; and
- a press head for engaging the pins at the insertion station and for forcing the pins into the lattice section.
12. The machine of claim 11 wherein the press head is carried by a ram arm of a pneumatic press cylinder, so that upon extension of the ram arm, the press head engages the pin and presses the pin into the lattice section so that the pin bursts through the lattice section.
13. The machine of claim 11 wherein the feeder comprises a rotary feed plate having a plurality of recesses for receiving pins from the chute and orienting the pins for insertion into the lattice section.
14. The machine of claim 11 including feeder moving means for moving the feeder relative to the pin so as to disengage the pin from the feeder after engagement by the press so that the pin can be pressed into the lattice section without interference from the feeder.
15. The machine of claim 13 wherein the feed plate includes a plurality of recesses, each for receiving a pin, and indexing means for indexing the feeder plate so as to present pins at the insertion station for engagement by the press upon each indexing of the lattice section relative to the insertion station.
16. The machine of claim 15 wherein the feed plate indexing means comprises an indexing plate coupled for rotation with the feeder plate, the indexing plate having a plurality of ratchet portions, and a pawl mechanism for engaging the ratchet portions and causing rotation of the ratchet plate to thereby index the ratchet plate and the feeder plate to bring the pins held by the feeder plate sequentially to the insertion station.
17. The machine of claim 16 wherein the pawl comprises an indexing cylinder and ram arm for engaging the ratchets of the ratchet plate, and biasing means for biasing the ram arm into engagement with the ratchet plate.
18. A feeding apparatus for feeding a work piece to a work station, including:
- support means for supporting a plurality of said articles, one above another;
- moving means for moving a lowermost one of the articles out of the stack of articles; and
- feeding means for feeding the moved article to a work station.
19. The apparatus of claim 18 wherein the support means comprises a support structure inclined with respect to the vertical, so the stacked articles can rest in a stacked configuration against the support member.
20. The apparatus of claim 18 wherein the moving means comprises:
- at least one pivotally mounted abutment member; and
- a ram coupled to the abutment member for pivoting the abutment member from a retracted position to an extended position so that during movement of the abutment member between the retracted position and extended position, the abutment member engages the lowermost article and pushes the article sideways with respect to the stack of articles.
21. The apparatus of claim 18 wherein the feeding means comprises a ram for pushing the article in a direction transverse to the sideways movement of the article.
22. An unloading rack for receiving elongate work pieces, including:
- a support member for receiving one of the elongate members;
- an inclined guide section extending from the support section;
- a stop at a lower portion of the inclined guide section; and
- driving means for moving the elongate member off the support section and on to the inclined section so that the work piece slides down the inclined section towards the stop.
23. The rack of claim 22 wherein the drive means comprises at least one ejection nozzle for ejection of air to blow the work piece off the support section and on to the inclined section.
24. An apparatus for assembling a lattice, including:
- a support section for supporting a plurality of first lattice sections which extend in a first direction and a plurality of overlapping second lattice sections which extend in a direction transverse to the first direction, the first lattice sections each having a plurality of pins, each pin having a first pin section penetrating one of the first lattice sections, and a second pin section adjacent one of the second lattice sections; and
- a roller assembly having a plurality of roller pairs, each roller pair having two rollers separated by a different distance which decreases from a feed end to an exit end of the roller assembly, for receiving the first plurality and second plurality of lattice sections, and for pressing the lattice sections together so as to cause the second pin sections to penetrate into the second plurality of lattice sections to thereby couple the first and second lattice sections together to form the lattice.
25. The apparatus of claim 24 wherein the plurality of roller pairs comprise a first roller pair at the feed end of the roller assembly, a second roller pair at the exit end of the roller assembly, and at least one intermediate roller pair between the first and second roller pairs, the distance between the rollers in each roller pair decreasing from the first roller pair at the feed end to the second roller pair at the exit end of the roller assembly.
26. The apparatus of claim 25 wherein each roller pair comprises a first upper roller and a second lower roller, drive means for driving one of the rollers in each roller pair so as to draw the lattice sections through the roller assembly so the lattice sections are pressed together to cause the second pin sections to penetrate the second lattice sections.
27. The apparatus of claim 24 wherein the drive means comprises a motor and drive belt arrangement.
28. The apparatus of claim 26 wherein an upper roller in each roller pair is coupled to position adjusting means for adjusting the position of the upper roller relative to the lower roller in each roller pair, to thereby set the distance between the rollers in each roller pair.
29. An apparatus for forming a lattice from a plurality of first lattice sections, a plurality of second lattice sections, and pins having a first pin portion and a second pin portion which extends in a direction opposite the first pin portion including:
- pin inserting means for inserting the pins into each of the first lattice sections so that the first pin portions burst through the lattice section and penetrate into the lattice section;
- a support platform for supporting a plurality of the said first lattice sections with the pins, and a plurality of overlapping said second lattice sections extending in a direction transverse to the first lattice sections and being adjacent the second pin portions of the pins; and
- a roller assembly having at least one pair of rollers for concurrently receiving the first lattice sections and the second lattice sections and pressing the second lattice sections towards the first lattice sections so the second pin portions penetrate the second lattice sections to thereby couple the first lattice sections to the second lattice sections.
30. The apparatus of claim 29 wherein the roller assembly includes a plurality of roller pairs, the plurality of roller pairs including a first entry roller pair and a second exit roller pair, the distance between the two rollers forming each roller pair decreasing from the first roller pair to the second roller pair, so as to progressively press the plurality of first lattice sections towards the plurality of second lattice sections, so that the second pin portion progressively penetrates into the second lattice sections to thereby couple the second lattice sections to the first lattice sections.
31. The apparatus of claim 30 wherein at least two intermediate roller pairs are arranged between the first roller pair and the second roller pair.
32. The apparatus of claim 29 wherein the support platform includes a plurality of support guides for supporting the first lattice sections in a folded configuration and for supporting the second lattice sections also in a folded configuration, so that when the first and second lattice pairs are concurrently fed through the roller assembly, the lattice is formed in a folded configuration and, after exit from the roller assembly, can be opened into a deployed configuration.
33. The apparatus of claim 32 wherein the support platform comprises a jig having a lower platen, the support guides comprising locater pins extending upwardly from the lower platen, so that the first lattice sections and second lattice sections can be located between sets of the locater pins in the folded configuration, a top platen having a plurality of bores for registering with the locater pins and for enabling the top platen to move downwardly towards the lower platen when the jig moves through the roller assembly, whereby pressed the first lattice sections and second lattice sections together.
34. The apparatus of claim 29 including a cutting station for cutting the first and/or second lattice sections to a predetermined length to suit the size of the lattice to be produced by the apparatus.
35. The apparatus of claim 29 including a feeding mechanism having support means for supporting a plurality of first lattice sections in a stack one above another, moving means for moving a lowermost one of the first lattice sections out of the stack of lattice sections, and feeding means for feeding the moved section to the pin insertion means.
36. The apparatus of claim 35 wherein the support means comprises a support structure inclined with respect to the vertical, so the stacked articles can rest in a stacked configuration against the support member.
37. The apparatus of claim 35 wherein the moving means comprises:
- at least one pivotally mounted abutment member; and
- a ram coupled to the abutment member for pivoting the abutment member from a retracted position to an extended position so that during movement of the abutment member between the retracted position and extended position, the abutment member engages the lowermost article and pushes the article sideways with respect to the stack of articles.
38. The apparatus of claim 29 further including an unloading table for receiving first lattice sections having pins from the pin inserting means, the loading table having a support member for receiving one of the elongate members, an inclined guide section extending from the support section, a stop at a lower portion of the inclined guide section, and driving means for moving the elongate member off the support section and onto the inclined section so that the lattice section slides down the inclined section towards the stop.
39. The apparatus of claim 28 wherein the driving means comprises at least one ejection nozzle for ejection of air to blow the lattice section off the support section and onto the inclined section.
40. An apparatus for forming a lattice, including:
- a roller assembly having a plurality of roller pairs which comprise an entry roller pair, an exit roller pair, and at least one intermediate roller pair, the rollers in each roller pair being separated by a distance which gradually decreases from the entry roller pair to the exit roller pair, so that when a lattice assembly formed of a plurality of first lattice sections, and a plurality of second lattice sections overlapping the first lattice sections, and pins between the first and second lattice sections, is passed through the roller assembly, the first lattice sections are progressively pressed towards the second lattice sections as the lattice assembly passes through each roller pair, so as to progressively cause the pins the penetrate into at least the second lattice sections to therefore join the lattice sections together and form the lattice.
41. The apparatus of claim 40 wherein the first lattice sections are provided with the pins which penetrate and embed into the first lattice sections prior to delivery of the lattice assembly to the roller assembly, so that when the first and second lattice sections are progressively pressed together, the pin then penetrates into the second lattice sections to join the first and second lattice sections together.
42. A method of forming a lattice section from which a lattice is to be made, including the steps of:
- indexing the lattice section relative to a pin insertion station;
- feeding the pins to the pin insertion station; and
- forcing the pins into the lattice section along the length of the lattice section so that the pins burst through the lattice section and embed in the lattice section.
43. A method of manufacturing a lattice including the steps of:
- supporting a plurality of first lattice sections and a plurality of second lattice sections in overlapping configuration, the first lattice sections being provided with embedded pins, and each pin having a pin portion extending out of the lattice in which the pin is embedded and being arranged adjacent the second lattice sections;
- concurrently passing the assembled first and second lattice sections through a roller assembly having a plurality of roller pairs, with the rollers in each roller pair being separated by a distance which decreases from a feed end of the roller assembly to an exit end of the roller assembly, so that the first and second lattice sections are pressed together as the lattice sections pass through the roller assembly, to cause the pin portions to penetrate the second lattice sections by bursting through the second lattice sections to thereby couple the first and second lattice sections together and form the lattice.
44. A method for forming a lattice from a plurality of first lattice sections, a plurality of second lattice sections and pins having a first pin portion, and a second pin portion which extends in a direction opposite the first pin portion, including the steps of:
- indexing the first lattice sections past a pin insertion station and, at the pin insertion station, pressing a plurality of pins into each first lattice section so that the first pin portion bursts through the first lattice section and embeds in the first lattice section;
- assembling the lattice by arranging the first lattice sections and second lattice sections in overlapping configuration, with the second lattice sections being adjacent the second pin portions; and
- concurrently feeding the first and second lattice sections through a pressing station so that the first lattice sections are pressed towards the second lattice sections so that the second pin portions burst through and embed in the second lattice sections to thereby join the first and second lattice sections together to form the lattice.
45. The method of claim 44 wherein the step of pressing the first and second lattice sections comprises the step of passing the assembled lattice sections through a roller assembly, having a plurality of rollers so that the first and second lattice sections are progressively pressed towards one another so that the second pin portions progressively penetrate into the second lattice portions.
46. A method of forming a lattice from a lattice assembly which comprises a plurality of first lattice sections, a plurality of second lattice sections which overlap the first lattice sections, and pins disposed between the first and second lattice sections, said method comprising progressively pressing the first lattice sections towards the second lattice sections so that the pins progressively burst through and embed in the second lattice sections to join the first and lattice sections together.
47. The method of claim 46 wherein the method comprises pressing the lattice sections together by passing the lattice assembly through a plurality of roller pairs, in which the rollers of each roller pair are separated by a distance which decreases from an entry roller pair to an exit roller pair.
48. The method of claim 47 wherein the method also includes, prior to passing the lattice assembly through the press, embedding the pins into the first lattice sections to that the pins embed in those lattice sections and extend out of the lattice sections for embedding in the second lattice sections upon pressing of the lattice sections together.
49. A jig for supporting a lattice assembly for passing through a roller assembly to form a lattice from the lattice assembly, the jig including:
- a lower platen having a plurality of upstanding locater pins, the locater pins defining channels in which a plurality of first lattice sections and a plurality of second lattice sections can be located in overlapping configuration, one of the first or second plurality of lattice sections having inbedded pins which project out of the lattice section, and the other of the lattice sections being arranged adjacent the inbedded pins;
- a top platen having a plurality of bores which register with the locater pins so that the top platen can be located on the locater pins for sandwiching the first and second lattice sections between the top platen and the bottom platen; and
- wherein when pressure is applied to the top platen, the top platen is pushed towards the bottom platen to, in turn push the first and second plurality of lattice sections together so that the inbedded pin penetrates the other of the first or second lattice sections to thereby secure the first and second lattice sections together to form the lattice.
50. The jig according to claim 49 wherein an ejection plate is located above the lower platen for supporting the lattice assembly, and air supply means for supplying compressed air beneath the ejector plate so the ejector plate is lifted after removal of the top platen to facilitate removal of the formed lattice from the locater pins.
51. The jig of claim 50 wherein the compressed air supply means includes a hand operated valve for supplying the air to beneath the ejector plate.
52. The jig according to claim 51 wherein at least one tube is located between the lower platen and the ejector plate, the tube having a plurality of outlet holes and the supply of compressed air being connected to the tube so the compressed air is supplied through the tube to the ejector plate
Type: Application
Filed: Mar 11, 2004
Publication Date: Sep 15, 2005
Inventor: Donald McPherson (Lockwood)
Application Number: 10/798,022