Temperature detection device, temperature detection method, and computer-readable computer program product containing temperature detection program
Heating value P[W] generated at an IGBT is calculated, and a temperature difference ΔT′j [° C.] between a temperature Tw [° C.] of cooling water circulating in a cooling system and a temperature Tj [° C.] of an IGBT is calculated based on thermal resistance R [° C./W] of the cooling system. A temperature rise ΔTj [° C.] with transient influences eliminated is then calculated based on the calculated temperature difference ΔT′j [° C.], and the temperature Tj [° C.] (=Tw [° C.]+ΔTj [° C.]) of the IGBT is calculated.
Latest Patents:
1. Field of the Invention
The present invention relates to a temperature detection device that detects a temperature of a semiconductor module etc., a temperature detection method, and a computer-readable computer program product containing a temperature detection program.
2. Description of Related Art
Power converters where inverters are made up of semiconductor switching elements etc. are used in electrical vehicles, etc. With this kind of electrical converter, it is necessary to detect the temperature of the semiconductor module in order to prevent the temperature of the semiconductor module from rapidly rising. In Japanese Laid Open Patent Publication No. 2000-134074, temperature detection diodes and temperature detection circuits are provided for each of the six semiconductor elements constituting a semiconductor module.
SUMMARY OF THE INVENTIONHowever, if temperature detection elements and circuits are provided for semiconductor elements taken as subjects of temperature detection, this causes the size and cost of the temperature detection device to increase in accompaniment with an increase in the number of parts.
A temperature detection device in the invention includes a cooling medium temperature calculation device that calculates a temperature of a cooling medium in a cooling system in which a temperature detection subject driven at a prescribed driving ratio is cooled, and a temperature calculation device that calculates a temperature of the temperature detection subject based on drive information for the temperature detection subject, thermal resistance between the temperature detection subject and the cooling medium, and the temperature of the cooling medium calculated by the cooling medium temperature calculation device.
A temperature detection method in the invention includes the steps of calculating a temperature of a cooling medium in a cooling system in which a temperature detection subject driven at a prescribed driving ratio is cooled, and calculating temperature of a temperature detection subject based on drive information for the temperature detection subject, thermal resistance between the temperature detection subject and the cooling medium, and the temperature of the cooling medium.
A computer-readable computer program product in the invention contains a temperature detection program. The temperature detection program includes a process for calculating amount of heat occurring at a temperature detection subject, a process for calculating a temperature difference between the temperature detection subject and a cooling medium based on calculated amount of heat and thermal resistance between the temperature detection subject and the cooling medium in a cooling system in which the temperature detection subject is cooled, a process for excluding a transient response component of the cooling system from the calculated temperature difference, and a process for calculating the temperature of the temperature detection subject by adding the temperature difference from which the transient response component is excluded to the temperature of the cooling medium.
BRIEF DESCRIPTION OF THE DRAWINGS
A voltage sensor 1 detects direct-current voltage applied to each phase of the semiconductor module. The detected voltage value is sent to a current controller 7. A U-phase current sensor 2 detects current flowing in the U-phase line of the semiconductor module. A V-phase current sensor 3 detects current flowing in the V-phase line of the semiconductor module. A W-phase current sensor 4 detects current flowing in the W-phase line of the semiconductor module. The direct current values detected by each of the current sensors 3 to 5 are sent to the current controller 7.
A position sensor 6 detects the position of a rotor of a motor 5. A position detection signal output from the position sensor 6 is sent to the current controller 7. The current controller 7 performs switching of the semiconductor module according to a current target value and performs drive control on the motor 5. Specifically, current flowing in each phase of the semiconductor module is resolved to two orthogonal axes components of a component id for a magnetic axis or minimum axis for inductance, and a component iq for a magnetic orthogonal axis or maximum axis for inductance, and vector control controlling current as a vector is carried out. An orthogonal coordinate system constituted by the d-axis and the q-axis is then a coordinate system rotating in synchronization with rotation of the motor 5.
The current controller 7 sends current values flowing in each phase of the semiconductor module, direct-current voltage values applied to the semiconductor module, and drive information (ON time ratio etc.) for each IGBT (Tua, Tub, Tva, Tvb, Twa and Twb) etc. to a semiconductor element temperature detector 8.
The semiconductor module is cooled by a water-type cooling system (not shown). A water temperature sensor 9 detects the temperature of cooling water re-circulating within the cooling system and in particular detects the temperature of cooling water at the position where the water temperature sensor 9 is located. Temperatures detected by the water temperature sensor 9 are then sent to the semiconductor element temperature detector 8. The temperature detection position of the water temperature sensor 9 is, for example, taken to be in the vicinity of the inflow of cooling water circulating in the cooling system to the semiconductor module.
The semiconductor element temperature detector 8 then calculates each IGBT temperature based on current values flowing in each phase of the semiconductor module sent from the current controller 7, direct-current voltage values applied to the semiconductor module, water temperature detected by the water temperature sensor 9, and drive information for each IGBT sent from the current controller 7. The semiconductor element temperature detector 8 sends an abnormal temperature signal to a protection circuit 20 when the detection temperature of the IGBT exceeds a prescribed determination threshold value.
When an abnormal temperature signal is input from the semiconductor element temperature detector 8, the protection circuit 20 executes a fail-safe operation that outputs an instruction to the current controller 7 to lower the carrier frequency and reduce the current flowing in the IGBT.
The present invention has a characteristic temperature detection operation carried out by the semiconductor element temperature detector 8. In the first embodiment, the semiconductor element temperature detector 8 calculates each IGBT temperature for each period corresponding to the range of rotational speed of the motor 5. In the event of detecting up to a maximum rotational speed, it is necessary to perform a calculation every carrier period (for example, 100 μsecs), and in the event of detecting just a low rotational speed, it is possible to calculate using a period slower than the carrier period based upon the rotational speed. However, this is taken to be greater than a lowest calculation period (for example, 50 msec) decided based upon a transition model time constant described later. In this example, a calculation period is described as 100 μsecs.
A heating value P[W] is calculated based on current values flowing in each phase of the semiconductor module, direct-current voltage values applied to the semiconductor module, drive information for each IGBT and IGBT temperature detected for the previous time (in this example, 100 μsecs previous). The current value is used as phase current corresponding to the IGBT constituting the temperature detection target. The IGBT drive information constituted by the temperature detection target is used as the IGBT drive information.
The heating value P[W] is expressed as the sum of the loss Psat and the switching loss Psw as shown in the following equation (1).
P[W]Psat+Psw (1)
The loss Psat [W] that is the first term of equation (1) following equation (2).
Psat[W]=i·Vce·tON (2)
Here, i[A] is collector current of IGBT constituting the temperature detection target. The collector current i [A] is taken to be as follows according to the value of the phase current (i′[A]) detected by the current sensor. In the event that the IGBT constituting the temperature detection target constitutes an upper arm, if i′≧0, then it is taken that i=i′, and if i′<0, it is taken that i=0. In the event that the IGBT constituting the temperature detection target constitutes a lower arm, if i′≧0, then it is taken that i=0, and if i′<0, it is taken that i=−i′. Here, ton is the on-time ratio of IGBT constituting the temperature detection target, and is any value from 0 to 1. It is also possible to take ton to be a fixed value 0.5 when the motor 5 is rotating at low speed (when the number of rotations per unit time is less than a prescribed number). The rotational speed (number of rotations) of the motor 5 is detected based on the detection signal output from the position sensor 6 or the fluctuation period of the phase current flowing through the semiconductor module.
A voltage Vce [V] across the collector and emitter of the IGBT in equation (2) is expressed by the following equation (3).
Here, Vce0 [V] is the collector-emitter voltage when the collector current i=0[A], and Vce(sat) [V] is the collector-emitter voltage when the collector current i=k0[A]
The collector-emitter voltage Vce changes depending on the semiconductor element temperature.
When the collector-emitter voltage Vce0 incorporated in equation (3) is expressed as a function of the semiconductor element temperature (i.e. the temperature of IGBT taken as the temperature detection target), the following equation (4) is obtained. This equation is obtained experimentally based on measurement data and is stored in advance within memory of the semiconductor element temperature detector 8.
Vce0[V]=k2·Tj+k3 (4)
k2 and k3 are coefficients obtained through experimentation. Tj [° C.] is the temperature of the IGBT detected for the previous time (100 μsecs before in this example). The semiconductor element temperature detector 8 then substitutes the results of calculation of equation (4), i.e. Vce0, into equation (3). The semiconductor element temperature detector 8 is capable of obtaining a collector-emitter voltage Vce0 corresponding to semiconductor element temperature Tj by performing the calculation of equation (4) using the semiconductor element temperature Tj (i.e. the temperature of the IGBT detected for the previous time).
When the collector-emitter voltage Vce(sat) incorporated in equation (3) is expressed as a function of the semiconductor element temperature (i.e. the temperature of IGBT taken as the temperature detection target), the following equation (5) is obtained. This equation is also obtained experimentally and is stored in advance within memory of the semiconductor element temperature detector 8.
Vce(sat)[V]=k4·Tj2+k5·Tj+k6 (5)
Where k4, k5 and k6 are coefficients obtained through experimentation. Tj [° C.] is the temperature of the IGBT detected for the previous time (100 μsecs before in this example). The semiconductor element temperature detector 8 then substitutes the results of calculation of equation (5), i.e. Vce(sat), into equation (3). The semiconductor element temperature detector 8 is capable of obtaining a collector-emitter voltage Vce(sat) corresponding to semiconductor element temperature Tj by performing the calculation of equation (5) using the semiconductor element temperature Tj (i.e. the temperature of the IGBT detected for the previous time).
On the other hand, switching loss Psw that is the second termof equation (1) can be expressed by the following equation (6).
where fc[Hz] is switching frequency. Esw(sat) [J] is switching loss when collector current i=k1[A]. The switching loss has a characteristic of increasing together with increases in the semiconductor element temperature.
The switching element Esw(sat) as shown in
Esw(sat)[J]={k7·ek
Where k7, k8, k9 and k10 are coefficients obtained through experimentation. Tj [° C.] is the temperature of the IGBT detected for the previous time (100 μsecs before in this example). Vdc [V] is a direct-current voltage value applied to the semiconductor module. The semiconductor element temperature detector 8 then substitutes the results of calculations of equation (7) into equation (6).
As described in the above, the semiconductor element temperature detector 8 calculates the heating value P[W] of the IGBT constituting the target of temperature detection by performing the calculations of equation (1) to equation (7).
The thermal resistance model 11 calculates a temperature difference ΔT′j [° C.] between a cooling water temperature Tw [° C.] detected by the water temperature sensor 9 and the temperature of the IGBT constituting the temperature detection target based upon the heating value P[W] of the IGBT constituting the temperature detection target and thermal resistance R [° C./W] of the cooling system.
The thermal resistance R [° C./W] is a value corresponding to the rotational speed (rotational speed per unit time) of the motor 5.
Because errors exist in the thermal model, the thermal resistance R [° C./W] is changed according to the heating value P[W] of the IGBT constituting the target of temperature detection. In the example of the relationship between the generated heat (loss) and thermal resistance R2, the thermal resistance R2 rises together with increases in the heating value P. The thermal resistance R2 dependent on the amount of generated heat is measured in advance, and the measured data is stored in memory (not shown) within the semiconductor element temperature detector 8. The semiconductor element temperature detector 8 then refers to data stored in the memory using the heating value P[W] calculated using the heat-generating (loss) model 10 and obtains thermal resistance R2 corresponding to the heating value P[W].
For ease of description, a description is given where table data for the thermal resistance R1 and table data for the thermal resistance R2 are respectively provided at the semiconductor element temperature detector 8. However, in reality, a two-dimensional table is configured for the thermal resistance R1 and the thermal resistance R2. The semiconductor element temperature detector 8 refers to the two-dimensional table based upon the rotational speed of the motor 5 and the heating value P, and obtains thermal resistance R [° C./W] corresponding to the rotational speed and the heating value P.
The semiconductor element temperature detector 8 then calculates temperature difference A T′j [° C.] occurring due to the heating value P[W] by performing the calculation of the following equation (8). ΔT′j [° C.] is referred to as the final rise in temperature attained for the IGBT for which the temperature is detected.
ΔT′j[° C.]=R·P (8)
The transient (heat capacity) model 12 calculates the temperature rise ΔTj [° C.] of an IGBT which is the target of temperature detection by compensating for the transient temperature characteristics of the temperature detection device occurring after applying current to the semiconductor module. ΔTj [° C.] is a value which is obtained by removing transitory influences after current-applying from the calculated temperature difference ΔT′j [° C.].
The temperature of IGBT and the temperature of cooling water are same prior to starting excitation of the semiconductor module. After the commencement of applying current to the semiconductor module, a temperature difference between the IGBT and the cooling water occurs according to the heating value P[W] at the IGBT. When the heating value P[W] is fixed, this temperature difference increases from the start of current-applying, and is equal to ΔTj [° C.] after thermal equilibrium is reached.
The curve shown in
where “s” is a Laplace operator, and a1, a0, b0 and b1 are coefficients obtained through experimentation. The semiconductor element temperature detector 8 then carries out the filter operations expressed by equation (9) on the temperature difference ΔT′j [° C.] calculated above and obtains a temperature rise ΔTj [° C.] taking into consideration transient influences.
Equation (9) is stored in advance in memory within the semiconductor element temperature detector 8. In reality, a plurality of equations corresponding to the rotational speed of the motor 5 are stored. The semiconductor element temperature detector 8 selects an equation according to the rotational speed of the motor 5 and obtains a temperature rise ΔTj [° C.] using the selected equation.
The semiconductor element temperature detector 8 adds the water temperature Tw [° C.] detected by the water temperature sensor 9 and the temperature rise ΔTj [° C.] obtained for the IGBT constituting the temperature detection target, and the temperature Tj [° C.] of the IGBT constituting the target of temperature detection is obtained.
ti Tj[° C.]=Tw[° C.]+ΔTj[° C.] (10)
The semiconductor element temperature detector 8 repeats the calculation of the temperature of the IGBT described above for each IGBT every carrier period and transmits the calculation results to the protection circuit 20. Each IGBT temperature obtained in these calculations are used in temperature detection calculations for the IGBTs the next time (equations (4), (5) and (7)).
The temperature detection method carried out by the temperature detection device in the first embodiment is collected as follows.
(1) The semiconductor element temperature detector 8 in the temperature detection device calculates the heating value P[W] generated at the IGBT constituting the target of temperature detection (heat-generating (loss) model 10), and calculates the temperature difference ΔTj [° C.] between the cooling water temperature Tw [° C.] circulating in the cooling system and the temperature Tj [° C.] of the IGBT (thermal resistance model 11) based upon the thermal resistance R [° C./W] of the cooling system. Calculation of a heating value P[W] is carried out based on current values flowing in each phase of the semiconductor module, direct-current voltage values applied to the semiconductor module, drive information for each IGBT and IGBT temperature detected for the previous time (for example, 100 μsecs previous). According to this method, it is possible to obtain temperature of the IGBT without providing a temperature sensor directly at the IGBTs. It is therefore necessary to only provide one temperature sensor even for semiconductor modules constituted by a plurality of IGBTs. This means that it is possible to make a semiconductor module both smaller and cheaper compared to the case where temperature sensors are provided for each IGBT.
(2) Equation (4) and equation (5) are set in such a manner that fluctuations in the heating value due to changes in the collector-emitter voltage Vce caused by changes in the temperature Tj of the IGBT are compensated for while calculating the heating value P [W]. It is therefore possible to accurately calculate the heating value P [W]. As a result, the precision of calculation of the temperature difference ΔT′j [° C.] is increased and the precision of calculating the temperature of the IGBT is also increased.
(3) Equation (7) is set in such a manner that fluctuations in the heating value P [W] due to changes in the switching loss Esw(sat) caused by changes in the temperature Tj of the IGBT are compensated for while calculating the heating value. It is therefore possible to accurately calculate the heating value P[W]. As a result, the precision of calculation of the temperature difference ΔT′j[° C.] is increased and the precision of calculating the temperature of the IGBT is also increased.
(4) The thermal resistance R is also compensated according to respective changes in the rotational speed of the motor 5 and in the heating value P[W] of the IGBT constituting the target of temperature detection. As a result, the precision of calculation of the temperature difference ΔT′j [° C.] is improved and the precision of calculation of the IGBT temperature is improved.
(5) The equation (9) is set in such a manner as to eliminate transient influences after starting applying current to the semiconductor module so as to obtain a temperature rise ΔTj [° C.] for which transient influences are eliminated from the calculated temperature difference ΔT′j [° C.] (transient (heat capacity) model 12). It is therefore possible to accurately obtain the temperature Tj [° C.] (=Tw [° C.]+ΔTj [° C.]) of an IGBT directly after start of current-applying.
(6) Since the temperature is calculated for each IGBT, it is therefore possible to accurately obtain the temperature Tj [° C.] of an IGBT even when a transient temperature rises for just one IGBT due to the motor 5 locking.
A description is given of an example of detecting the temperature of cooling water circulating in the cooling system using a water temperature sensor 9 for detecting the temperature of cooling water flowing into the semiconductor module. However, the cooling water temperature may also be detected at other locations such as the semiconductor module or the side of outflow from the semiconductor module. However, to exclude locations where the cooling water temperature fluctuates due to heating sources or cooling sources other than the semiconductor module, in cases where a heat source or cooling source is present on the front side or rear side of the semiconductor module on a cooling water path, it is preferable to detect the temperature of cooling water on the semiconductor module side rather than the vicinity of the heat source or cooling source on the cooling water path.
Second Embodiment
The heat-generating model 10A calculates the amount of heat generated at the IGBTs, i.e. calculates IGBT loss as follows. The heating value P[W] is calculated as follows based on the current values for the d-axis and q-axis, the voltage values for the d-axis and q-axis, the direct-current voltage value applied to the semiconductor module, and the IGBT temperature detected for the previous time (10 μsecs previous in this example). It is to be noted that the current value is used for calculation as phase current corresponding to the IGBT constituting the temperature detection target. The IGBT drive information constituted by the target of temperature detection is used for calculation as the IGBT drive information.
The loss Psat[W] that is the first term of equation (1) can be expressed by the following equation (11).
Where ia is the magnitude of the current vector for the d-axis and q-axis, and is expressed by the following equation (12). Vce0 [V] is the collector-emitter voltage when the collector Current i=0 [A], and Vce(sat) [V] is the collector-emitter voltage when the collector current i=k0 [A]. Here, D is the PWM rate and is expressed by the following equation (13). cos θ is the power factor and is expressed by the following equation (14). Vce0[V] is the same as for the first embodiment and is calculated based upon equation (4). Vce(sat) [V] is the same as for the first embodiment and is calculated based upon equation (5).
ia={square root}{square root over (id2+iq2)} (12)
Here, id is the d-axis current value and iq is the q-axis current value.
Where va is the magnitude of the voltage vector for the d-axis and q-axis, and is expressed by the following equation (15). Vdc [V] is a direct-current voltage value applied to the semiconductor module.
Here, vd is the d-axis voltage value and vq is the q-axis voltage value.
va={square root}{square root over (vd2vq2)} (15)
Switching loss Psw for the second term in equation (1) can be expressed by the following equation (16).
where fc[Hz] is switching frequency. Esw(sat)[J] is switching loss when collector current i=k1[A]. Esw(sat) [J] is the same as for the first embodiment and is calculated based upon equation (7).
The temperature detection method carried out by the temperature detection device in the second embodiment is collected as follows.
(1) The semiconductor element temperature detector 8A in the temperature detection device calculates the heating value P[W] generated at the IGBT constituting the target of temperature detection (heat-generating (loss) model 10A), and calculates the temperature difference ΔT′j [° C.] between the cooling water temperature Tw [° C.] circulating in the cooling system and the temperature Tj [° C.] of the IGBT (thermal resistance model 11) based upon the thermal resistance R [° C./W] of the cooling system. The heating value P[W] is calculated based on the current values for the d-axis and the q-axis decided by the current controller 7, the voltage values for the d-axis and q-axis, the direct-current voltage values applied to the semiconductor module, and the IGBT temperature detected for the previous time (for example, 10 μsecs). It is also possible in the second embodiment to obtain the temperature of the IGBTs without providing temperature sensors directly at the IGBTs. As with the first embodiment, it is possible for the semiconductor module to be small and inexpensive even in cases for semiconductor modules where a plurality of IGBTs are combined.
(2) In the second embodiment, calculations are performed assuming that the IGBT temperature is substantially fixed during at least one period of the motor drive frequency. It is therefore not possible to obtain an accurate result when the rotational speed is not greater than the rotational speed decided based upon the time constant of the transient model. However, it is also possible to apply the lowest calculation period (for example, 50 msecs) decided based upon the time constant for the transient model up to the maximum rotational speed.
(3) Equation (4) and equation (5) a reset in such a manner that fluctuations in the heating value due to changes in the collector-emitter voltage Vce caused by changes in the temperature Tj of the IGBT are compensated for while calculating the heating value P[W]. Further, equation (7) is set in such a manner as to correct fluctuations in the heating value due to changes in the switching loss Esw(sat) caused by changes in the temperatures Tj of the IGBTs. As a result, as with the first embodiment, the precision of calculation of the temperature difference ΔT′j[° C.] is increased and the precision of calculating the temperature of the IGBT is also increased.
Third EmbodimentIt is also possible for the temperature detection device in the first embodiment described above and the temperature detection device in the second embodiment to be switched according to the rotational speed of the motor 5 (rotational speed per unit time). In this case, temperature detection in the first embodiment is carried out in cases where the rotational speed of the motor 5 is lower than a prescribed speed, and temperature detection in the second embodiment is carried out when the rotational speed of the motor 5 is greater than a prescribed speed.
According to the third embodiment, regardless of the rotational speed of the motor 5, it is possible to apply the present inventions from low speeds to high speeds including cases where the motor becomes locked (rotational speed 0).
Fourth Embodiment It is also possible to calculate the cooling water temperature Tw [° C.] based on temperatures other than that for the cooling water without water temperature sensors.
The heat-generating model 10B calculates the amount of heat generated at IGBT Twa, i.e. calculates loss PTWa[W] of the IGBT Twa. The operation processing is the same as the processing by the heat-generating (loss) model 10 in the first embodiment and a detailed description is therefore omitted.
The thermal resistance model 11B calculates the temperature difference ΔT′ww [° C.] between the temperature T13 [° C.] of the installation position of the temperature sensor 13 and the temperature Tww [° C.] of the cooling water based on the heating value PTwa[W] of IGBT Twa and the thermal resistance R13 [° C./W] of the installation position of the temperature sensor 13. The thermal resistance R13 [C/W] is measured in advance and stored in memory (not shown) within the cooling water temperature detector 14. The cooling water temperature detector 14 then refers to data stored in the memory using the heating value PTwa[W] calculated by the heat-generating (loss) model 10B and obtains thermal resistance R13 corresponding to the heating value PTwa[W].
The cooling water temperature detector 14 then calculates temperature difference ΔT′ww [° C.] occurring due to the heating value PTwa[W] by performing the calculation of the following equation (17).
ΔT′ww[° C.]=R13[° C./W]×PTWa[W] (17)
The transient (heat capacity) model 12B calculates the temperature difference ΔTww [° C.] of the cooling water by compensating for the transient temperature characteristics of the temperature detection device occurring after applying current to the semiconductor module. ΔTww [° C.] is a value which is obtained by removing transitory influences after starting of current-applying from the calculated temperature difference ΔT′ww [° C.].
Using the same procedure as for equation (9), the relationship between temperature difference ΔTww [° C.] of the cooling water and a temperature difference ΔT′ww[° C.] including transient influences can be expressed in the following equation (18) using a Laplace operator.
where “s” is a Laplace operator, and c1, c0, d0 and d1 are coefficients obtained through experimentation. The cooling water temperature detector 14 substitutes the calculated temperature difference ΔT′ww [° C.] into equation (18), and obtains a temperature difference ΔTww [° C.] which does not include transient influences.
The cooling water temperature detector 14 then adds the temperature T13 [° C.] detected by the temperature sensor 13 and the temperature difference ΔTww [° C.] as shown in equation (19), so that at emperature Tww [° C.] of the cooling water is obtained.
Tww[° C.]=T13[° C.]+ΔTww[° C.] (19)
The cooling water temperature detector 14 then sends the obtained temperature Tww [° C. ] to the semiconductor element temperature detector 8 in the first embodiment or the semiconductor element temperature detector 8A in the second embodiment. Further, the semiconductor element temperature detector 8 or the semiconductor element temperature detector 8A calculates the temperatures of the IGBTs taken as respect temperature detection targets using the cooling water temperature Tww[° C.] calculated by the cooling water temperature detector 14 in place of the cooling water temperature Tw [° C.] detected by the cooling water sensor 9 in the first embodiment (or second embodiment) described above.
According to the temperature detection device in the fourth embodiment, a temperature sensor 13 for detecting the temperature in the vicinity of IGBT Twa in place of the water temperature sensor is provided, and cooling water temperature is obtained by calculation employing a temperature detected by the temperature sensor 13. It is therefore not necessary to arrange a water temperature sensor in the cooling water. As a result, leakage occurring at the water temperature sensor can be eliminated.
Fifth Embodiment In a fifth embodiment, a modified example that operates on the cooling water temperature Tw [° C.] is given.
The heat-generating model 10C calculates the amount of heat generated at IGBT Twa, i.e. calculates loss PTwa[W] of the IGBT Twa. The operation processing is the same as the processing by the heat-generating (loss) model 10 in the first embodiment and a detailed description is therefore omitted. However, the chip temperature of IGBT Twa detected by the on-chip sensor 15 is used in place of the IGBT temperature detected for the previous time.
The thermal resistance model 11C calculates a temperature difference ΔT′ww [° C.] between the temperature T15 [° C.] detected by the on-chip sensor 15 and the temperature Tww [° C.] of the cooling water based upon the heating value PTwa[W] of the IGBT Twa and the thermal resistance R15 [° C./W] of the cooling system. The thermal resistance R15 [° C./W] is measured in advance and measurement data is stored in memory (not shown) within the cooling water temperature detector 14A. The cooling water temperature detector 14A then refers to data stored in the memory using the heating value PTwa[W] calculated by the heat-generating (loss) model 10C and obtains thermal resistance R15 corresponding to the heating value PTwa[W].
The cooling water temperature detector 14A then calculates temperature difference ΔT′ww [° C.] occurring due to the heating value PTwa[W] by performing the calculation of the following equation (20).
ΔT′ww[° C.]=R15[° C./W]×PTwa[W] (20)
The transient (heat capacity) model 12C calculates the temperature difference ΔTww [° C.] of the cooling water by compensating for the transient temperature characteristics of the temperature detection device occurring after applying current to the semiconductor module. ΔTww [° C.] is a value which does not include transitory influences after starting of current-applying from the calculated temperature difference ΔT′ww [° C.].
Using the same procedure as for equation (9), the temperature difference ΔTww [° C.] of the cooling water and a temperature difference ΔT′ww [° C.] including transient influences can be expressed in equation (18) above using a Laplace operator. The actual value for the coefficient is different to the case in the fourth embodiment. The cooling water temperature detector 14A substitutes the calculated temperature difference ΔT′ww [° C.] into equation (18), and obtains a temperature difference ΔTww [° C.] which does not include transient influences.
The cooling water temperature detector 14A then adds the temperature T15 [° C.] detected by the on-chip sensor 15 and the temperature difference ΔTww [° C. ] as shown in equation (21), so that a temperature Tww [° C.] for the cooling water is obtained.
Tww[° C.]=T15[° C.]+ΔTww[° C.] (21)
The cooling water temperature detector 14C then sends the obtained temperature Tww [° C.] to the semiconductor element temperature detector 8 in the first embodiment or the semiconductor element temperature detector 8A in the second embodiment. Further, the semiconductor element temperature detector 8 or the semiconductor element temperature detector 8A calculates the temperatures of the IGBTs taken as temperature detection targets using the cooling water temperature Tww [° C.] calculated by the cooling water temperature detector 14 in place of the detection water temperature Tw [° C.] detected by the cooling water sensor 9 in the first embodiment (or second embodiment) described above.
According to the fifth embodiment, an on-chip sensor 15 for detecting the chip temperature of IGBT Twa in place of the water temperature sensor is provided, and cooling water temperature is obtained by calculation employing the temperature detected by the on-chip sensor 15. It is therefore not necessary to arrange a water temperature sensor, as in the fourth embodiment.
In the fifth embodiment, the semiconductor element temperature detector 8 (or the semiconductor element temperature detector 8A) using the calculated cooling water temperature in calculations omits temperature detection calculations for the IGBT (in this example, the IGBT Twa) where the on-chip sensor 15 is provided. Namely, the temperature detected by the on-chip sensor 15 may be used as the temperature of the IGBT Twa.
Further, in the fifth embodiment, the semiconductor element temperature detector 8A which performs calculation using the calculated cooling water temperature may omit performing the temperature detection operation for each IGBT only in the case where the motor 5 is rotating (not locked). In the event that the motor 5 is rotating, the IGBT within the semiconductor temperature module for which the temperature is highest is the same (in this example, IGBT Twa). The temperature of other IGBTs can therefore be regarded as normal with the proviso that the temperature of IGBT Twa (the maximum temperature) is not an abnormal temperature.
The above described embodiments are examples, and various modifications can be made without departing from the spirit and scope of the invention. For example, in the above description, a description is given of an example for detecting the temperature of IGBT in the case of a water cooling system but the present invention may also be applied to cases of other cooling systems using a cooling medium such as gas or oil.
A description is given of an example of detecting temperature of an IGBT but this is by no means limiting and the present invention may also be applied to cases of detecting the temperature of circuit elements that are turned on and off.
The present invention can also be applied to cases (, for example, cases where the detection temperature is extremely high, the temperature detection subject is extremely small, the temperature detection subject is complex in shape, and temperature detection subjects in atmospheres where the temperature sensor cannot be arranged) where temperature sensors cannot be directly installed at a temperature detection subject (in the above example, an IGBT).
In the above description, a description is given where a two-dimensional table for a resistor R1 and a resistor R2 is prepared in the semiconductor element temperature detector 8. It is preferable for a two-dimensional table to be prepared for each IGBT, but it is also possible for a two-dimensional table for a typical IGBT to be used in operations for all of the IGBTs. A typical IGBT is taken to be an IGBT for which the temperature is the highest (i.e. the thermal resistance value is a maximum) within the semiconductor module.
A program for carrying out a temperature detection operation at the semiconductor element temperature detector 8 (8A) is prepared, and this program can be read-in at a personal computer etc. for use as a temperature detection device. In this case, a temperature detection device is constructed by loading the program into a data storage device of the personal computer and executing the program. Loading of the program may be achieved by installing a recording medium storing the program in a personal computer, or loading a program into a personal computer via a network.
In step S12, the computer device calculates the temperature difference ΔT′j [° C.] between the temperature (water temperature Tw [° C.]) detected by the temperature sensor (water temperature sensor 9) and the temperature Tj [° C.] of the target (IGBT) of temperature detection based on the heating value P[W] and the thermal resistance R [° C./W] of the cooling system.
In step S13 following step S12, the computer device calculates the temperature rise ΔTj [° C.] which does not include transient influences after activation of the subject of detecting temperature (after current-applying), and the operation proceeds to step S14.
In step S14, the computer device adds together the temperature (water temperature Tw [° C.]) detected by the temperature sensor (water temperature sensor 9) and the temperature rise ΔTj [° C.] which does not include transient influences so as to calculate the temperature Tj [° C.] of the subject. When the temperature Tj [° C.] of the subject is calculated, then the operation proceeds to step S15.
In step S15, the computer device determines whether or not processing is complete. When a completion operation is carried out, the computer device makes a positive determination in step S15 and the processing of flowchart shown in
When the present invention is adopted in a personal computer or the like, the control program may be provided in a recording medium such as a CD-ROM or a DVD-ROM or as a data signal on the Internet or the like.
The disclosure of the following priority application is herein incorporated by reference:
Japanese Patent Application No. 2004-81572, filed Mar. 19, 2004.
Claims
1. A temperature detection device comprising:
- a cooling medium temperature calculation device that calculates a temperature of a cooling medium in a cooling system in which a temperature detection subject driven at a prescribed driving ratio is cooled; and
- a temperature calculation device that calculates a temperature of the temperature detection subject based on drive information for the temperature detection subject, a thermal resistance between the temperature detection subject and the cooling medium, and the temperature of the cooling medium calculated by the cooling medium temperature calculation device.
2. The temperature detection device according to claim 1, further comprising:
- a current detection device that detects a value of current flowing through the temperature detection subject; and
- a voltage detection device that detects a value of voltage applied to the temperature detection subject, wherein:
- the current value detected by the current detection device, the voltage value detected by the voltage detection device, and drive ratio information for the temperature detection subject are contained in the drive information for the temperature detection subject.
3. The temperature detection device according to claim 1, further comprising:
- a voltage detection device that detects a value of voltage applied to the temperature detection subject, wherein:
- the voltage value detected by the voltage detection device and vector control information for the temperature detection subject are contained in the drive information of the temperature detection subject.
4. A temperature detection device comprising:
- a first temperature detection device as disclosed in claim 2 that calculates the temperature of the temperature detection subject which is driven to be switched in such a manner as to generate alternating-current power for supply to an alternating-current motor;
- a second temperature detection device as disclosed in claim 3 that calculates the temperature of the temperature detection subject; and
- a control device that selects the temperature calculated by the first temperature detection device when the rotational speed of the alternating-current motor is lower than a prescribed speed and selects the temperature calculated by the second temperature detection device when the rotational speed is greater than the prescribed speed.
5. The temperature detection device according to claim 2, wherein:
- the cooling medium temperature calculation device detects temperature of the surroundings of the temperature detection subject and calculates temperature of the cooling medium based on the current value detected by the current detection device, the voltage value detected by the voltage detection device, drive ratio information for the temperature detection subject, the thermal resistance between a position of detecting temperature and the cooling medium, and the detected surrounding temperature.
6. The temperature detection device according to claim 3, wherein:
- the cooling medium temperature calculation device detects temperature of the surroundings of the temperature detection subject and calculates temperature of the cooling medium based on the voltage value detected by the voltage detection device, the vector control information for the temperature detection subject, the thermal resistance between a position of detecting temperature and the cooling medium, and the detected surrounding temperature.
7. The temperature detection device according to claim 2, wherein:
- a plurality of temperature detection subjects exist, and the cooling medium temperature calculation device detects a temperature of one temperature detection subject among a plurality of temperature detection subjects and calculates the temperature of the cooling medium based on the current value detected by the current detection device, the voltage value detected by the voltage detection device, the drive ratio information for the temperature detection subject, the thermal resistance between a position of detecting temperature and the cooling medium, and the detected temperature of the temperature detection subject.
8. The temperature detection device according to claim 3, wherein:
- a plurality of temperature detection subjects exist, and the cooling medium temperature calculation device detects a temperature of one temperature detection subject among a plurality of temperature detection subjects and calculates the temperature of the cooling medium based on the voltage value detected by the voltage detection device, the vector control information for the temperature detection subject, the thermal resistance between a position of detecting temperature and the cooling medium, and the detected temperature of the temperature detection subject.
9. The temperature detection device according to claim 7, wherein:
- the cooling medium temperature calculation device detects the temperature of the temperature detection subject with the highest temperature among the plurality of temperature detection subjects.
10. The temperature detection device according to claim 8, wherein:
- the cooling medium temperature calculation device detects the temperature of the temperature detection subject with the highest temperature among the plurality of temperature detection subjects.
11. The temperature detection device according to claim 2, wherein:
- the temperature calculation device calculates amount of heat at the temperature detection subject, calculates a temperature difference between the temperature detection subject and the cooling medium based on calculated amount of heat and the thermal resistance, carries out calculations to eliminate transient response components of the cooling system from the calculated temperature differences, and calculates the temperature of the temperature detection subject by adding the temperature difference to the calculated temperature of the cooling medium.
12. The temperature detection device according to claim 3, wherein:
- the temperature calculation device calculates amount of heat at the temperature detection subject, calculates a temperature difference between the temperature detection subject and the cooling medium based on calculated amount of heat and the thermal resistance, carries out calculations to eliminate transient response components of the cooling system from the calculated temperature differences, and calculates the temperature of the temperature detection subject by adding the temperature difference to the calculated temperature of the cooling medium.
13. The temperature detection device according to claim 5, wherein:
- the cooling medium temperature calculation device calculates amount of heat at the temperature detection subject, calculates a temperature difference between the detected temperature of the surroundings of the temperature detection subject and the temperature of the cooling medium based on calculated amount of heat and the thermal resistance, carries out calculations to eliminate transient response components of the cooling system from the calculated temperature differences, and calculates the temperature of the cooling medium by adding the temperature difference to the detected temperature.
14. The temperature detection device according to claim 11, wherein:
- the temperature detection subject is a switching element that generates alternating-current power for supply to the alternating-current motor, and
- the calculation device corrects amount of heat according to the temperature of the temperature detection subject, corrects the thermal resistance according to the rotational speed of the alternating-current motor and amount of heat, and corrects the transient response components according to the rotational speed.
15. The temperature detection device according to claim 13, wherein:
- the temperature detection subject is a switching element that generates alternating-current power for supply to the alternating-current motor, and
- the cooling medium temperature calculation device corrects amount of heat according to the temperature of the temperature detection subject, corrects the thermal-resistance according to the rotational speed of the alternating-current motor and amount of heat, and corrects the transient response components according to the rotational speed.
16. A temperature detection device comprising:
- a cooling medium temperature calculation means for calculating a temperature of a cooling medium in a cooling system in which a temperature detection subject driven at a prescribed driving ratio is cooled; and
- a temperature calculation means for calculating a temperature of the temperature detection subject based on the drive information for the temperature detection subject, the thermal resistance between the temperature detection subject and the cooling medium, and the temperature of the cooling medium calculated by the cooling medium temperature calculation means.
17. A temperature detection method comprising:
- calculating a temperature of a cooling medium in a cooling system in which a temperature detection subject driven at a prescribed driving ratio is cooled; and
- calculating a temperature of the temperature detection subject based on drive information for the temperature detection subject, a thermal resistance between the temperature detection subject and the cooling medium, and the temperature of the cooling medium.
18. A computer-readable computer program product containing a temperature detection program, the temperature detection program comprising:
- calculating amount of heat evolved at a temperature detection subject;
- calculating a temperature difference between the temperature detection subject and a cooling medium in a cooling system in which the temperature detection subject is cooled based on calculated amount of heat and a thermal resistance between the temperature detection subject and the cooling medium;
- excluding a transient response component of the cooling system from the calculated temperature difference; and
- calculating a temperature of the temperature detection subject by adding the temperature difference from which the transient response component is excluded to the temperature of the cooling medium.
Type: Application
Filed: Mar 10, 2005
Publication Date: Sep 22, 2005
Patent Grant number: 7607827
Applicant:
Inventors: Takaaki Karikomi (Sagamihara-shi), Ken Ito (Tokyo)
Application Number: 11/076,206