Collapsible shelter having a reinforced truss and telescoping leg
A collapsible shelter has a canopy supported by legs and a center post. The legs and center post are rigidly fixed in position by eave and truss assemblies made from scissor type linkages. The ends of the scissor type linkages can be coupled to create a robust frame assembly. A locking button fixes the scissor linkages to the center post and a strap couples secures the interconnections between scissor linkages. The legs telescope in a non-binding manner and include curved footings for easy assembly and disassembly.
This application claims priority to Chinese Patent Application No. 200420020981.8, filed Mar. 17, 2004, Chinese Patent Application No. 200420020986.0, filed Mar. 17, 2004, Chinese Patent Application No. 200420021066.0, filed Mar. 19, 2004, and Chinese Patent Application No. 200420021142.8, filed Mar. 22, 2004, each of which is incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The subject disclosure relates generally to shelters, and more particularly to an improved shelter having a collapsible frame. Even more particularly, the subject disclosure relates to a shelter including a canopy supported by a cable mounted on a collapsible frame.
2. Background of the Related Art
Over the years, many tents and other shelters having collapsible frames have been introduced. Such structures are commonly used to provide shelter during camping trips, picnics, parties, military operations, and other outdoor activities. One advantageous feature of such structures is their ability to fold into more compact configurations for storage and transport because of their collapsible frames.
However, several problems associated with collapsible shelters have been observed. The frames tend to be difficult to fold and unfold, unstable, somewhat large when folded, and prone to breakage. Some prior shelter frames also allow the overlying canopy to sag in an unsightly manner. In view of these apparent shortcomings, many attempts at overcoming these difficulties have been patented, such as: U.S. Pat. Nos. 4,779,635; 5,511,572; 5,632,293; 5,638,853; 5,701,923; 5,797,412; 5,813,425; and 6,173,726 (each of which is incorporated herein by reference in their entirety).
For example, U.S. Pat. No. 4,779,635 ('635 patent) discloses a collapsible canopy structure 10 with scissor assemblies 60 interconnecting four vertical corner poles 22. While the scissor-type linkages provide an easily folded frame, users often suspend items from the linkages or even rest hands thereon resulting in distortion and/or breakage of the structure. Once distorted or broken, the structure 10 becomes unusable. For another example, U.S. Pat. No. 6,173,726 ('726 patent) discloses an eave assembly for a collapsible shelter. The eave assembly of the '726 patent includes pairs of bars 10-1, 10-2 coupled to another pair of bars 20-1, 20-2 by a center bracket 30. Support bars 100 help support the eave assemblies in place with respect to the corner legs 150. The structure taught by the '726 patent is relatively strong compared to that of the '635 patent. However, the '726 structure does not possess the ease of folding seen with the scissor-type linkages. In view of the above, it would be desirable to have a collapsible shelter that possesses the advantage of scissor-type linkages while overcoming the disadvantages.
The structure 10 of the '635 patent includes a center post assembly 52 in order to maintain the canopy covering 12 in a taut condition. The center post assembly 52 has a dome shaped top 59 that is spring-biased against the canopy covering 12. Although the spring-biasing of the post 58 keeps the canopy 12 taut, the center post assembly 52 provides no additional structural support to the structure 10. It is desirable that a center post serves both to maintain the canopy cover taut and also to enhance the structural frame.
The canopy structure 10 of the '635 patent also includes telescoping corner poles 22. The corner poles 22 have a lower member 26 that telescopes within an upper member 24. A button latch 27 selectively fixes the corner poles 22 in either the fully extended or telescoped positions. Such a two-piece corner pole 22 limits both the maximum fully extended height as well as the minimum telescoped down length. Further, the corner poles 22 include a foot 30. A typical prior art footing is shown in
The present invention is directed to a collapsible shelter. The collapsible shelter includes an eave assembly having first and second scissor units. The first scissor unit has first and second cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end. The second scissor unit has third and fourth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end. The first ends of the first and third cross pieces are pivotally connected, and the first ends of the second and fourth cross pieces are pivotally connected. A connector selectively couples the first ends of the first and second cross pieces together.
The collapsible shelter also includes a center post having an upper and a lower end. A third scissor unit has fifth and sixth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end. The first ends of the fifth and sixth cross pieces are coupled to the center post. The second ends are coupled to an eave assembly such that the connector selectively couples the second ends of the fifth and sixth cross pieces together. The shelter also includes means for selectively fixing the first end of the fifth cross piece with respect to the first end of the sixth cross piece.
The collapsible shelter as described above possesses several advantages. By selectively coupling the cross pieces of the various scissor units, the structure can be strengthened while still allowing for easy folding into a compact configuration. Such a structure therefore incorporates the advantage of scissor-type linkages while overcoming the disadvantages. Further, the coupling of the scissor unit to both the center post and the eave assembly allows the a center post to both maintain the canopy cover taut and also enhance the structural frame.
The collapsible shelter incorporates at least two leg assemblies, each leg assembly having a foot for resting on the surface. The second ends of the first and second cross pieces are pivotally coupled to a first leg. The second ends of the third and fourth cross pieces are pivotally coupled to a second leg. In one embodiment, each leg assembly includes at least three telescoping portions and forms a plurality of holes that are offset. At least two portions have locking means, each locking means being on a different side of the leg assembly. Each leg assembly incorporates at least two spring-biased buttons for engaging the plurality of holes to selectively set a length of the leg assembly. Such a leg assembly is easily folded and unfolded, yet still effective in supporting a collapsible shelter at a plurality of heights.
Another aspect of the invention is a truss assembly for a collapsible shelter frame, comprising a scissor unit having first and second cross pieces that are pivotally connected substantially about respective midpoints. Each cross piece has a first and a second end, the first ends being coupled to a center post and the second ends being coupled to an eave assembly. The truss assembly also includes a means for selectively fixing an end of the first cross piece with respect to an end of the second cross piece. In one embodiment, the truss assembly further comprises a coupling assembly that is slidingly mounted to the center post, to which the first end of the first cross piece pivotally attaches. In another embodiment, the connector further comprises a portion for connecting to a canopy.
Another aspect of the invention is a portion of a collapsible frame for a shelter. The portion includes a first scissor unit having first and second cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end. The portion further includes a second scissor unit having third and fourth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end. The first ends of the first and third cross pieces are pivotally connected, and the first ends of the second and fourth cross pieces are pivotally connected. A connector selectively couples the first ends of the first and second cross pieces together. In one embodiment, the portion further comprises first and second legs. The second ends of the first and second cross pieces are pivotally coupled to the first leg, while the second ends of the third and fourth cross pieces are pivotally coupled to the second leg. In another embodiment, the portion further comprises a third scissor unit. The third scissor unit has fifth and sixth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end. The first ends of the fifth and sixth cross pieces are pivotally coupled to the first, second, third, and fourth cross pieces such that the connector couples the first ends of the fifth and sixth cross pieces together.
Yet another aspect of the invention is a center apex assembly for a collapsible shelter. The apex assembly includes a center post having an upper end and a lower end. A coupling assembly is slidingly mounted on the center post intermediate the upper and lower ends and has a plurality of mounts for connecting structural members. The apex assembly includes means for selectively locking the coupling assembly at a position intermediate the upper and lower ends. In one embodiment, the center post of the apex assembly telescopes.
It should be appreciated that the present invention can be implemented and utilized in numerous ways, including without limitation as a process, an apparatus, a system, a device, and a method for applications now known and later developed. These and other unique features of the system disclosed herein will become more readily apparent from the following description and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGSSo that those having ordinary skill in the art to which the disclosed system appertains will more readily understand how to make and use the same, reference may be had to the following drawings.
The present invention overcomes many of the prior art problems associated with collapsible shelters. The advantages, and other features of the system disclosed herein, will become more readily apparent to those having ordinary skill in the art from the following detailed description of certain preferred embodiments taken in conjunction with the drawings which set forth representative embodiments of the present invention and wherein like reference numerals identify similar structural elements.
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When in the set-up position, the frame assembly 102 provides a structure with increased rigidity. The retention of the hub assembly 138 on the center post 136 causes the center post 136 and the cross pieces 132,134 of the scissor units 130 to form a supportive triangle. The supporting triangle allows for any lateral forces applied to the center post 136 to be opposed by the scissor units 130 rather than by a moment maintained by the joint 137 linking the center post 136 to the frame assembly 102. This transfer of the load bearing responsibility from the joint 137 to the scissor units 130 creates a more rigid and reliable structure. The other end of each scissor unit 130 is not only pivotally linked to the eave assembly 108 but also incorporates a vertically coupling of the cross pieces 132,134 by the connector 120 to form a second triangle. The second triangle prevents the end of the first cross piece 134 from moving away from the end of the second cross piece 132 at the ends where the cross pieces 132,134 connect to the eave assembly 108. As a result, the frame assembly 102 is well-suited to withstand downward pressure upon the truss assemblies 110.
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In another preferred embodiment, the leg assembly 106 defines a plurality of holes for receiving the locking buttons 156. As such, the portions 150,152,154 can be fixed in a variety of positions in addition to the extended position. Preferably, the hole or holes for fixing the middle portion 152 are offset with respect to the holes for fixing the bottom portion 154. Thus, the buttons 156 of the respective portions are not inadvertently engaged by the wrong hole. In still another preferred embodiment, the cross-section of the leg assembly 106 is square and the hole(s) for engaging each portion 152, 154 are formed in different sides of the square.
Referring now to
While the invention has been described with respect to preferred embodiments, those skilled in the art will readily appreciate that various changes and/or modifications can be made to the invention without departing from the spirit or scope of the invention as defined by the appended claims.
Claims
1. A truss assembly for a collapsible shelter frame, comprising:
- a scissor unit having first and second cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end, the first ends being coupled to a center post and the second ends being coupled to an eave assembly; and
- means for selectively fixing an end of the first cross piece with respect to an end of the second cross piece.
2. A truss assembly as recited in claim 1, further comprising a coupling assembly that is slidingly mounted to the center post, wherein the coupling of the first end of the first cross piece is accomplished by pivotally attaching the first end of the first cross piece to the coupling assembly and the means is a spring-biased button on the center post to selectively fix the coupling assembly thereto.
3. A truss assembly as recited in claim 2, wherein the first end of the second cross piece is pivotally coupled to the center post.
4. A truss assembly as recited in claim 1, wherein the means is a connector having a strap and a buckle, the connector selectively coupling the second ends of the cross pieces.
5. A truss assembly as recited in claim 4, wherein the connector further comprises a portion for connecting to a canopy.
6. A truss assembly as recited in claim 1, wherein the second cross piece is substantially horizontal.
7. A portion of a collapsible frame for a shelter, comprising:
- a first scissor unit having first and second cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end;
- a second scissor unit having third and fourth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end, wherein the first ends of the first and third cross pieces are pivotally connected, and the first ends of the second and fourth cross pieces are pivotally connected; and
- a connector selectively couples the first ends of the first and second cross pieces together.
8. A portion as recited in claim 7, further comprising:
- a first leg, wherein the second ends of the first and second cross pieces are pivotally coupled thereto; and
- a second leg, wherein the second ends of the third and fourth cross pieces are pivotally coupled thereto.
9. A portion as recited in claim 7, wherein the connector is a strap and buckle.
10. A portion as recited in claim 7, wherein the connector includes a strap and a buckle capable of engaging a hole formed in a canopy for the collapsible shelter frame.
11. A portion as recited in claim 7, further comprising a third scissor unit having fifth and sixth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end,
- wherein the first ends of the fifth and sixth cross pieces are pivotally coupled to the first, second, third, and fourth cross pieces such that the connector couples the first ends of the fifth and sixth cross pieces together.
12. A portion as recited in claim 11,
- wherein the second end of the fifth cross piece is adapted to slidingly engage a center post, and the second end of the sixth cross piece is pivotally coupled to the center post; and
- further comprising a spring-biased button to selectively fix the second end of the fifth cross piece to the center post.
13. A center apex assembly for a collapsible shelter, comprising:
- a center post having an upper end and a lower end;
- a coupling assembly slidingly mounted on the center post intermediate the upper end and the lower end, the coupling assembly having a plurality of mounts for connecting structural members thereto; and
- a means for selectively locking the coupling assembly at a position intermediate the upper and lower ends.
14. A center apex assembly as recited in claim 13, wherein the center post telescopes and the upper end of the center post is dome-shaped.
15. A center apex assembly as recited in claim 13, wherein the plurality of mounts are formed to receive a substantially horizontal member to improve headroom.
16. A center apex assembly as recited in claim 13, wherein the means is a spring-biased button that can be depressed to allow the coupling assembly to pass over the button.
17. A truss assembly for a collapsible shelter frame, comprising:
- a roof assembly; and
- at least three leg assemblies for supporting the roof assembly above a surface, each leg assembly having a foot for resting on the surface, wherein the foot has a curved outer rim.
18. A truss assembly as recited in claim 17, wherein each leg assembly is multi-sided in cross-section and each leg assembly includes at least three telescoping portions, wherein at least two portions have locking means, each locking means being on a different side of the leg assembly.
19. A truss assembly as recited in claim 18, wherein the locking means is a spring-biased button that can be depressed to allow the at least three telescoping portions to pass within each other.
20. A truss assembly as recited in claim 19, wherein at least one of the spring-biased buttons has a flat end that allows coupling to a hole formed in the respective portion even when the respective portion is telescoped inside another portion.
21. A truss assembly as recited in claim 17,
- wherein each leg includes at least three telescoping portions and forms a plurality of holes that are offset and
- further comprising at least two spring-biased buttons on each leg assembly for engaging the plurality of holes to selectively set a length of the leg assembly.
22. A collapsible shelter comprising:
- a center post having an upper and a lower end;
- an eave assembly having a first scissor unit having first and second cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end; a second scissor unit having third and fourth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end, wherein the first ends of the first and third cross pieces are pivotally connected, and the first ends of the second and fourth cross pieces are pivotally connected;
- a connector selectively coupling the first ends of the first and second cross pieces together;
- at least two leg assemblies, each leg assembly having a foot for resting on the surface, wherein the second ends of the first and second cross pieces are pivotally coupled to a first leg, and wherein the second ends of the third and fourth cross pieces are pivotally coupled to a second leg;
- a third scissor unit having fifth and sixth cross pieces that are pivotally connected substantially about respective midpoints, each cross piece having a first and a second end, the first ends being coupled to the center post and the second ends being coupled to an eave assembly such that the connector selectively couples the second ends of the fifth and sixth cross pieces together; and
- means for selectively fixing the first end of the fifth cross piece with respect to the first end of the sixth cross piece.
23. A collapsible shelter as recited in claim 22, further comprising a connector assembly that is slidingly mounted to the center post intermediate the upper and lower ends, the connector assembly having a plurality of mounts for connecting structural members thereto, and wherein the coupling of the first end of the fifth cross piece is accomplished by pivotally connecting the cross piece to the mount of the connector assembly.
24. The collapsible shelter as recited in claim 23, wherein the first end of the sixth cross piece is pivotally coupled to the center post.
25. The collapsible shelter as recited in claim 23, wherein the means is a spring-biased button on the center post that can selectively fix the connector thereto or be depressed to allow the coupling assembly to pass over the button.
26. A collapsible shelter as recited in claim 22, wherein the connector is a strap and a buckle.
27. A collapsible shelter as recited in claim 22, wherein the connector further comprises a portion for connecting to a canopy.
28. A collapsible shelter as recited in claim 22, wherein the sixth cross piece is substantially horizontal.
29. A collapsible shelter as recited in claim 22, wherein the center post telescopes.
30. A collapsible shelter as recited in claim 22, wherein the upper end of the center post is dome-shaped.
31. A collapsible shelter as recited in claim 22, wherein each leg assembly is multi-sided in cross-section and each leg assembly includes at least three telescoping portions, wherein at least two portions have locking means, each locking means being on a different side of the leg assembly.
32. A collapsible shelter as recited in claim 31, wherein the locking means is a spring-biased button that can be depressed to allow the at least three telescoping portions to pass within each other.
33. A collapsible shelter as recited in claim 32, wherein at least one of the spring-biased buttons has a flat end that allows coupling to a hole formed in the respective portion even when the respective portion is telescoped inside another portion.
34. A collapsible shelter as recited in claim 22,
- wherein each leg includes at least three telescoping portions and forms a plurality of holes that are offset and
- further comprising at least two spring-biased buttons on each leg assembly for engaging the plurality of holes to selectively set a length of the leg assembly.
35. A collapsible shelter as recited in claim 34, wherein each spring-biased button may engage more than one of the plurality of holes.
36. A collapsible shelter as recited in claim 34, wherein a middle portion of the at least three telescoping portions is longer than a top portion of the at least three telescoping portions.
37. A collapsible shelter as recited in claim 22, wherein a foot of a leg assembly has a curved outer rim.
Type: Application
Filed: Nov 1, 2004
Publication Date: Sep 22, 2005
Inventor: Brian Goldwitz (Orange, CT)
Application Number: 10/978,648