Lawnmower tilt sensor apparatus and method
A lawnmower comprising a frame, an engine supported by the frame, a mower deck supported by the frame, a rotating cutting blade disposed below the mower deck. A PTO is coupled to the engine and the cutting blade to rotationally drive the cutting blade. A drive system is connected to the frame and coupled to the engine to drive or propel the lawnmower. The lawnmower includes a tilt sensor for sensing a tilt angle representing the orientation of the lawnmower with respect to a horizontal level plane. A signal indicator may provide a notice signal when the tilt angle exceeds a pre-determined check angle. A CPU is electrically coupled between the tilt sensor and signal indicator, and activates the signal indicator in response to the tilt sensor sensing that the lawnmower is tilted beyond the threshold angle to warn the lawnmower operator of a tilt condition.
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This application is a continuation of U.S. patent application Ser. No. 10/781,454 filed Feb. 18, 2004, the entire contents of which are incorporated herein by reference, which claims priority to U.S. Provisional Application No. 60/524,087, filed on Nov. 21, 2003, the entire contents of which is also incorporated herein by reference.
FIELD OF THE INVENTIONThis invention relates to a tilt sensor apparatus and method, and more particularly to a tilt sensor apparatus and method for a lawnmower.
BACKGROUNDPower implements commonly include devices such as utility tractors, lawnmowers, landscaping equipment, trimmers, tillers, snow throwers, or other similar implements, and are used for general outdoor applications such as landscaping, gardening, lawn care, or snow removal. The implement may include at least one mechanism to perform the desired application. If the implement is self-propelled, the implement also includes a drive mechanism to propel the implement. For example, if the implement is a lawnmower, the lawnmower may include a drive mechanism, such as an engine and driven wheels, to propel the lawnmower across a surface, and a cutting blade to cut vegetation.
SUMMARYThe present invention provides a riding lawnmower comprising a frame, an engine supported by the frame, a mower deck supported by the frame, a drive system connected to the frame for driving the lawnmower, and a rotating cutting blade disposed below the mower deck and selectively rotating under the influence of the engine to cut vegetation under the mower deck. The lawnmower includes a tilt sensor for sensing whether the lawnmower is tilted beyond a threshold angle with respect to horizontal, and a signal indicator for providing to an operator of the lawnmower a signal indicative of the lawnmower being tilted beyond the threshold angle. The lawnmower also includes a central processing unit (“CPU”) electrically coupled between the tilt sensor and signal indicator and activating the signal indicator in response to the tilt sensor sensing that the lawnmower is tilted beyond the threshold angle.
In some aspects and in some constructions, the drive system includes two independently controlled drive wheels.
In some aspects and in some constructions, The tilt sensor includes a check switch that creates a check signal in response to the tilt angle of the lawnmower exceeding a check angle, and a limit switch that creates a limit signal in response to the tilt angle of the lawnmower exceeding a limit angle. The limit angle may be larger than the check angle. The signal indicator may include a check indicator and a limit indicator different from the check indicator. The CPU may activate the check indicator in response to the check sensor sensing that the tilt angle of the lawnmower exceeds the check angle, and may activate the limit indicator in response to the limit sensor sensing that the tilt angle of the lawnmower exceeds the limit angle. The check switch and limit switch may both be tip switches that close in response to the tilt angle of the lawnmower exceeding the respective check angle and limit angle. Alternatively, or in addition to one or more tip switches, the lawnmower may include an inclinometer that reports to the CPU and/or the lawnmower operator the actual tilt angle of the lawnmower at any time.
In some aspects and in some constructions, the lawnmower may include a clock electrically coupled to the CPU. To filter out bumps and temporary rocking of the lawnmower, the CPU may only activate the check and limit indicators in response to the check sensor sensing that the tilt angle of the lawnmower exceeds the respective check and limit angles for certain extended periods of time, such as one to five continuous seconds, as measured by the clock.
In some aspects and in some constructions, the CPU may, substantially simultaneously with activating the limit indicator, causes the cutting blade to be disengaged from the engine while maintaining the drive system in control of driving the lawnmower.
Other features and advantages of the present invention will become apparent to those skilled in the art upon review of the following detailed description and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In
In the illustrated construction, the lawnmower 10 is a belly-mount zero turn radius mower having a pair of control levers 38 for the independent forward and reverse operation of the drive wheels. The lawnmower 10 may be considered a “transteer” lawnmower and each control lever 38 independently controls the corresponding drive wheel 22 on the respective side of the lawnmower 10. The lawnmower 10 utilizes the independent drive wheels 22 to both propel the lawnmower 10 and steer the lawnmower 10. For example, to make a soft right turn, the lawnmower 10 may rotate the left wheel in a forward direction relatively faster than the right wheel. To make a hard right turn, the lawnmower 10 may rotate the left wheel in a forward direction while stopping the right wheel. To make a zero-radius right turn, the lawnmower 10 may rotate the left wheel in a forward direction while rotating the right wheel in a reverse direction. Therefore, in the lawnmower 10 the power transferred to the drive system is also used to steer the lawnmower 10. The invention is not limited to the illustrated lawnmower 10 and may alternatively be embodied in other lawnmowers, such as a front mount mower or even other similar power implements.
The lawnmower 10, as shown in
In some aspects and in some constructions, the tilt sensors 74 may include tip switches and/or inclinometers to sense the tilt angle and provide an input for the control unit 60. A tip switch is generally an on or off switch and is activated and turned on when the tilt angle reaches a maximum threshold angle or trigger angle. A tip switch may sense whether the tilt angle is greater than or less than a certain angle, depending if the switch is on or off, but does not measure the exact tilt angle. An inclinometer generally measures the tilt angle and provides a numerical value representing the tilt angle. For example, a tip switch may sense that the tilt angle is greater than 10 degrees, and an inclinometer may indicate that the tilt angle is about 13 degrees.
As shown in
The tip switches 80, 84 may be set for a range of pre-determined trigger angles or threshold angles. The TAD II—Threshold Angle Detector, described above, provides a threshold range of about 0.2 degrees to 40 degrees. In this disclosure, the trigger angle for the check switch 80 is referenced as the check angle, and the trigger angle for the limit switch 84 is referenced as the limit angle. For example, the check switch 80 will be activated and turned on when the tilt angle reaches the check angle, and the limit switch 84 will be activated and turned on when the tilt angle reaches the limit angle. In the illustrated construction, the check switch 80 may be set with a check angle of about 10 degrees, and the limit switch 84 may be set with a limit angle of about 20 degrees. These values may be selected based on various features of the lawnmower 10 that may influence stability. For example, the wheel base, height, weight, center of gravity, seat location, weight of the operator, and other similar features may influence stability and may be considered when selecting the trigger angles.
As shown in
The control unit 60 also includes an output device for alerting the operator. If the tilt angle exceeds the check angle and the CPU 70 receives the check signal, the CPU 70 may automatically activate an output device. The output device of the control unit 60 may include a signal indicator or a signal module providing a notice signal including at least one of an audible signal and a visual signal. In the illustrated construction, the signal indicator or signal module may include a speaker 96 for providing an audible signal and/or a strobe light 100 for providing a visual signal. The control unit 60 may use just the speaker 96, just the strobe light 100, both the speaker 96 and the strobe light 100, multiple speakers 96, multiple strobe lights 100, or other various combinations of the speaker 96 and the strobe light 100.
As shown in
At step 212, the limit switch 84 senses if the tilt angle exceeds the limit angle. In the illustrated construction, the limit angle is about 20 degrees. If the tilt angle does not exceed the limit angle, the limit switch 84 remains open while the check switch 80 is closed and the control unit 60 proceeds to step 216. In step 216, the control unit 60 checks if the check switch 80 remains continuously closed for a pre-determined period of time. In the illustrated construction, the pre-determined period of time is about 2 continuous seconds. If the check switch 80 remains closed for about 2 continuous seconds, the control unit 60 proceeds to step 220.
Checking for the check switch 80 being closed for a continuous period of time provides a buffer and helps filter out false signals due to rough terrain. For example, if the lawnmower 10 briefly hits a bump, hole, or is somehow jarred, the lawnmower 10 may be temporarily tilted and the tilt angle may exceed the check angle due to the shock on the lawnmower 10. If the lawnmower 10 quickly returns to a level position the signal will not continue for the required period of time, and the control unit 60 will not proceed to the next step. The continuous signal check helps prevent false alarms for the operator.
At step 220, the signal indicator or signal module provides a notice signal for the operator. As described above, the notice signal may comprise an audible signal from the speaker 96, a visual signal from the strobe light 100, a message on the display screen 104, and/or some other similar signal to be perceived by the operator. The notice signal may be an intermittent signal, such as a beep or flash. If the tilt angle drops below the check angle and the check switch 80 returns to the open or off position for a pre-determined period of time, such as 2 continuous seconds, the control unit 60 returns to step 204 and restarts the sensing process. If the tilt angle remains above the check angle and the check switch 80 remains on, the control unit 60 again performs step 212.
As mentioned above, at step 212, the limit switch 84 senses if the tilt angle exceeds the limit angle. If the tilt angle does not exceed the limit angle, the limit switch 84 is open and the control unit returns to step 204. If the tilt angle exceeds the limit angle, the limit switch 84 is closed and the control unit 60 proceeds to step 224. At step 224, the control unit 60 checks if the limit switch 84 remains continuously closed for a pre-determined period of time, such as 1 continuous second. The control unit 60 will return to step 204 if the limit switch 84 does not remain on or closed for 1 continuous second, and will proceed to step 228 if the limit switch 84 does remain on or closed for 1 continuous second. Once again, checking for the limit switch 84 being closed for a continuous period of time provides a buffer and helps filter out false signals due to rough terrain.
At step 228, the signal indicator or signal module may provide an additional notice signal for the operator. The additional notice signal may also comprise an audible signal from the speaker 96, a visual signal from the strobe light 100, a message on the display screen 104, or some other similar signal to be perceived by the operator. The additional notice signal may be more conspicuous than the first notice signal to inform the operator that there has been a change in the tilt angle and allow the operator to differentiate between the notice signals. The additional notice signal may be a continuous signal, such as a continuous noise or light, while the first notice signal may be an intermittent signal, such as a flash or beep. The control unit 60 will then proceed to step 232 in which the control unit 60 checks if the limit switch 84 remains continuously closed for an additional pre-determined period of time, such as 5 continuous seconds. Checking the limit switch 84 for a continuous period of time provides the operator with an opportunity to steer the lawnmower 10 to more level terrain and avoid a potentially unsafe operating condition. If the control unit 60 senses that the limit switch 84 if off or open, the control unit 60 returns to step 204. If the control unit 60 senses that the limit switch 84 remains closed for 5 continuous seconds, the control unit 60 proceeds to step 236.
At step 236, the control unit 60 provides a signal to the PTO 48 to disengage the PTO 48 and stop rotation of the cutting blade 30. In some aspects and in some constructions, the control unit 60 may not provide an additional indicator signal and may skip step 228 and proceed directly to step 236 to disengage the PTO 48. The control unit 60 may record that the PTO 48 was disengaged and the corresponding date and/or time data in the memory 120 or storage device.
When the PTO 48 is disengaged due to the tilt angle exceeding the limit angle, power is cut to the cutting blades 30 to stop rotation, but power is still provided to the drive system. The drive system remains operable to drive the lawnmower 10 when the PTO 48 is disengaged. Maintaining power to the drive system is helpful when the lawnmower 10 is zero-radius turn mower having two independently controlled drive wheels 22. As described above, the drive system uses power to the drive wheels 22 to both propel the lawnmower 10 and steer the lawnmower 10. Maintaining power to the drive system permits the operator to steer the lawnmower 10 off the hill or slope to a more level terrain and decrease the tilt angle. Decreasing the tilt angle helps lessen the likelihood of an operator unknowingly encountering an unsafe operating condition. Therefore, the powered drive system helps the operator avoid a severe hill or slope.
The various pre-determined periods of time in which the control unit 60 checks for a continuous signal, such as 1, 2, or 5 seconds, may vary depending on features of the lawnmower 10. As described above, the stability of the lawnmower 10 may be influenced by various factors, such as the wheel base, height, weight, center of gravity, seat location, weight of the operator, and other similar features. The pre-determined period of time may be selected based on these other features that influence stability.
In some aspects and in some constructions, the control unit 60 may only include the limit switch 84 and may not have the check switch 80. In this construction, the control unit 60 may bypass steps 208, 216, and 220 and may proceed directly to step 212 to check if the limit switch 84 is on or off. Additionally, the control unit 60 may also bypass steps 228 and 232 and proceed directly to step 236 to disengage the PTO 48. The control unit 60 may also perform other combinations of the steps shown in
The foregoing detailed description describes only a few of the many forms that the present invention can take, and should therefore be taken as illustrative rather than limiting. It is only the claims, including all equivalents that are intended to define the scope of the invention.
Claims
1. A riding lawnmower comprising:
- a frame;
- an engine supported by the frame;
- a mower deck supported by the frame;
- a rotating cutting blade disposed below the mower deck and selectively rotating under the influence of the engine to cut vegetation under the mower deck;
- a drive system connected to the frame for driving the lawnmower;
- a tilt sensor for sensing a tilt condition of the lawnmower with respect to horizontal;
- a CPU electrically communicating with the tilt sensor to monitor a tilt angle of the lawnmower and creating an output signal in response to the tilt sensor indicating that the lawnmower is tilted beyond a selected angle; and
- a signal indicator electrically communicating with the CPU and providing a notice signal to an operator of the lawnmower in response to receiving the output signal from the CPU.
2. The lawnmower of claim 1, wherein the drive system includes first and second drive wheels and first and second control levers for the independent forward and reverse operation of the respective first and second drive wheels.
3. The lawnmower of claim 1, wherein the tilt sensor creates a check signal in response to the tilt angle of the lawnmower exceeding a check angle, and a limit signal in response to the tilt angle of the lawnmower exceeding a limit angle, the limit angle being larger than the check angle; wherein the signal indicator includes a check indicator and a limit indicator different from the check indicator; and wherein the CPU creates a first output signal to activate the check indicator in response to the CPU receiving the check signal and creates a second output signal to activate the limit indicator in response to the CPU receiving the limit signal.
4. The lawnmower of claim 3, wherein the tilt sensor includes a check switch set to close a first electrical circuit and create the check signal in response to the tilt angle of the lawnmower exceeding the check angle, and a limit switch set to close a second electrical circuit and create the limit signal in response to the tilt angle of the lawnmower exceeding the limit angle.
5. The lawnmower of claim 3, further comprising a clock electrically coupled to the CPU, wherein the CPU only creates the first output signal in response to receiving the check signal for at least one continuous second as measured by the clock; and wherein the CPU only creates the second output signal in response receiving the limit signal for at least five continuous seconds as measured by the clock.
6. The lawnmower of claim 1, wherein the CPU, substantially simultaneously with activating the output signal, causes the cutting blade to be disengaged from the engine while maintaining the drive system in control of driving the lawnmower.
7. The lawnmower of claim 1, wherein the tilt sensor includes an inclinometer for measuring the tilt angle of the lawnmower; and wherein the CPU causes the signal indicator to display the tilt angle of the lawnmower as measured by the inclinometer.
8. The lawnmower of claim 1, further comprising a clock electrically coupled to the CPU, wherein the CPU creates the output signal only in response to the tilt sensor sensing that the lawnmower is tilted beyond the selected angle for at least one second as measured by the clock.
9. The lawnmower of claim 8, further comprising a memory device electrically coupled to the CPU, wherein the CPU records in the memory device information received from the clock substantially simultaneously with creation of the output signal.
10. The lawnmower of claim 1, wherein the signal indicator includes a speaker for providing an audible signal.
11. The lawnmower of claim 1, wherein the signal indicator includes a strobe light for providing a visual signal.
12. A riding lawnmower comprising:
- a frame;
- an engine supported by the frame;
- a mower deck supported by the frame;
- a rotating cutting blade disposed below the mower deck and selectively rotating under the influence of the engine to cut vegetation under the mower deck;
- means for driving the lawnmower;
- means for sensing a tilt angle representing the orientation of the lawnmower with respect to a reference plane;
- a CPU coupled to the means for sensing, the means for sensing providing a check signal to the CPU when the tilt angle exceeds a pre-determined check angle, the means for sensing providing a limit signal to the CPU when the tilt angle exceeds the limit angle, the limit angle being greater than the check angle; and
- a signal indicator providing a notice signal being at least one of an audible signal and a visual signal in response to the CPU receiving the check signal.
13. The lawnmower of claim 12, wherein the means for sensing includes an inclinometer; wherein the signal indicator includes a display screen; and wherein the notice signal includes a visual display on the display screen of the current tilt angle of the lawnmower.
14. The lawnmower of claim 12, wherein the means for sensing includes separate check and limit switches for providing respective check and limit signals when the tilt angle of the lawnmower exceeds preset check and limit angles; wherein the CPU creates first and second output signals in response to receiving the respective check and limit signals from the means for sensing; and wherein the signal indicator generates different notice signals in response to receiving the respective first and second output signals from the CPU.
15. The lawnmower of claim 12, wherein the CPU, substantially simultaneously with activating the signal indicator, causes the cutting blade to be disengaged from the engine while maintaining the means for driving in control of driving the lawnmower.
16. A method of providing a signal for the operating angle of a lawnmower having a frame, an engine supported by the frame, a mower deck supported by the frame, a rotating cutting blade disposed below the mower deck and a PTO connecting the cutting blade and the engine and rotationally driving the cutting blade, and means for driving the lawnmower, the method comprising the acts of:
- measuring with a tilt sensor a tilt angle representing the orientation of the lawnmower with respect to a reference plane;
- sending a check signal from the tilt sensor to a CPU when the tilt angle exceeds a pre-determined check angle;
- sending a limit signal from the tilt sensor to a CPU when the tilt angle exceeds a pre-determined limit angle, the limit angle being greater than the check angle; and
- activating a notice signal including at least one of an audible signal and a visual signal when the CPU receives the check signal.
17. The method of claim 16, further comprising the act of logging at least the time of activation of the check and limit signals in a storage device.
18. The method of claim 16, wherein the act of activating the notice signal further comprises activating the notice signal when the CPU continuously receives the check signal for at least about one continuous second.
19. The method of claim 16, further comprising the act of activating an additional notice signal when the CPU receives the limit signal for at least about five continuous seconds.
Type: Application
Filed: Jun 16, 2005
Publication Date: Oct 6, 2005
Applicant:
Inventor: Corey Bucher (Wrightstown, WI)
Application Number: 11/154,187