Rapid heating, cooling and massaging for car seats using integrated shape memory alloy actuators and thermoelectric devices
An apparatus and method for providing controlled heating, cooling and motion, in a device such as an active robotic automobile seat, are disclosed. A shape memory alloy (SMA) element, which changes shape upon application of a temperature change to the SMA element, is coupled to a thermoelectric device. Heat flows through the TED upon application of an electrical current through the TED. The apparatus is operable in one of a plurality of modes. In a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element. In a second mode, a current is applied to the TED to cause heat flow in a space adjacent to the apparatus. By controlling application of current to the TED, controlled motion, heating and cooling are achieved in the seat.
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This application is based on U.S. Provisional Application Ser. No. 60/565,894, filed on Apr. 28, 2004, the contents of which are incorporated herein in their entirety by reference.
BACKGROUND OF THE INVENTIONLong hours of driving cause the driver's tissue at the thighs and hips to be pressurized for an extended period and result in considerable discomfort and driver fatigue. Capillary blood vessels may collapse under a pressure higher than 30 mmHg thereby interfering with blood perfusion and circulation when the driver is seated for a long time. Furthermore, continuous contact with the seat surface often causes heat and moisture accumulation at the contact surface. Periodically stimulating the tissue in contact with the car seat, as well as providing adequate ventilation and pressure relief may alleviate these problems. Automotive manufacturers are enhancing the value of luxury cars by adding more functionality to the car seats.
These car seats are instrumental in providing a relaxed and comfortable driving experience, especially during long trips. Heated car seats are available in many cars, and systems that have cooling as well as heating of the seat surface have also been developed. Embedding a massage function in car seats is another new feature that is gaining popularity.
A driver who is driving for an extended period of time can be fatigued due to inadequate blood perfusion at the tissue under persistent pressure. Stimulation of the tissue as well as pressure relief and ventilation, are desirable. This can reduce the fatigue of the driver, thereby reducing the risk of accidents caused by driver's fatigue. This can generally be accomplished by massage. However, the massage effect should not interfere with driving and, therefore, conventional massage is not generally applicable to driving an automobile.
There are three types of active car seats providing massage effects. One is a vibrating and kneading massage cushion for car seats. These are built with simple DC motors with eccentric weights in order to create vibration. Due to the nature of the DC motor, the frequency of the vibration is high, creating a rapid vibratory motion. But these fast vibrations could cause itchiness and other discomfort when applied for a long time.
Therapeutic massage chairs similar to home-use massagers have been applied to back seats and passenger side seats. These may interfere with driving, and are therefore not applicable to driver car seats. Bulky motors and mechanisms also make them unfavorable for car seat applications.
There is another type of massage car seat that uses air inflation to create bumps on the surface of the seat. The bumps created by air inflation are limited to a simple round shape. They are effective for redistributing pressure, but no sophisticated motion can be created.
SUMMARY OF THE INVENTIONThe present invention is directed to an apparatus and method applied to, for example, an active robotic car seat, in which contact pressure on the tissue of the driver, such as the thighs and hips, is actively redistributed, thus providing relief to the weary driver. To accommodate the distributed nature of the surface actuation and space limitations in the car seat, a large number of small, lightweight actuators are used and are confined to a small volume. Integrated devices which include shape memory alloy (SMA) actuators and thermoelectric devices (TED) are used to provide the necessary actuation plus a rapid heating and cooling function. These devices are suited to the application of an active car seat, due to their high power-to-weight ratio. A matrix architecture is used for the actuator drive amplifier that can drive N2 actuator units using only 2N switches and is thus suitable for vast degree of freedom systems in terms of scalability. In one particular exemplary embodiment, the seat 11 uses 16 SMA actuator units, which are driven in a matrix architecture using eight switches. The actuators are compactly housed under the car seat, and the force and displacements are transmitted to the flexible seat surface through a novel routing scheme. A distributed lifting motion of the seat surface in order to stimulate the tissue is generated. A complementary distributed sinking motion of the seat surface is created in order to provide pressure relief and ventilation. Additional auxiliary motions of the side flaps of the backrest are also created.
The invention provides an active seat surface that creates wave motion. The wave motion is created using straps of fabric laid on the seat surface. The wave motion on the seat surface alters the pressure distribution on the driver and removes heat and moisture at the contacting surface.
The invention also provides an integrated shape memory alloy (SMA) actuator and thermoelectric device (TED). The thermoelectric devices provide heating and cooling for activating and deactivating the shape memory alloy actuators, as well as a local heating and cooling for the seat of the invention.
The device includes shape memory alloy actuators sandwiched between upper and lower thermoelectric devices. In one configuration, the thermoelectric devices are packaged in a box with inlets and outlets for airflow to provide for ventilation.
The device operates in an actuation mode, a cooling mode and a heating mode. In the actuation mode, the shape memory alloy actuators are activated to create controlled motion in the seat by generating heat towards the actuators using the thermoelectric devices on top and bottom of the shape memory alloy actuators. The actuators are deactivated by creating heat flow in the reverse direction.
In the cooling mode, cool air is transferred to the seat. First, heat flow is generated using the thermoelectric devices such that the heat is extracted from the top surface to the bottom surface of the thermoelectric devices. Airflow is created on the top surface, and a valve is opened such that the outlet of the air channel that flows through the top surface goes to the seats.
In the heating mode, hot air is transferred to the seat. First, heat flow is generated using the thermoelectric devices such that the heat is extracted from the bottom surface to the top surface of the thermoelectric device. Airflow is created on the top surface, and a valve is opened such that the outlet of the sir channel that flows through the top surface goes to the seats.
The invention also provides a lifting and sinking apparatus and method for a seat. Multiple lifting motions are created sequentially to alter the pressure distribution on the tissue and remove heat and moisture at the contacting surface. The lifting and sinking motions are also created by straps laid under the fabric of the seat. Pulling of the fabric reduces the length of the strap and thereby lifts the strap creating pressure on the body. In order to create this motion, side panels to hold the edges of the strap are used. These change the direction of the force or displacement from lateral to vertical. The sinking motion is created by pulling down certain points of the seat. The sinking motion creates crater-like depressurized zones that enhance the blood circulation and enhance ventilation at the sinking points.
In accordance with the invention, auxiliary motion in the seat is also created. The displacement of the SMA wires is further used for auxiliary motions of the side flaps for a car backrest. The side flaps can be used to cradle the body better, especially during turning. The side flaps are actuated by transmitting the motion of SMA actuator units from the actuator box, which is placed under the car seat. The issue of limited displacement of SMA actuators is overcome in the invention by using a ratcheting mechanism. The position of the side flaps is controlled in small discrete steps, thereby eliminating the need to control the position of the individual SMA actuator units. A routing scheme, using Kevlar wires and cable housing, from the actuator box to the point of actuation is also used.
In one aspect, the invention is directed to an apparatus which includes a shape memory alloy (SMA) element which changes shape upon application of a temperature change to the SMA element. A thermoelectric device (TED) is coupled to the SMA element. Heat flows through the TED upon application of an electrical current through the TED. The apparatus is operable in one of a plurality of modes. In a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element. In a second mode, a current is applied to the TED to cause heat flow in a space adjacent to the apparatus.
In one embodiment, in the second mode, the space is heated. Alternatively, in the second mode, the space is cooled. The current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode.
In one embodiment, the SMA element is disposed between first and second TEDs.
In one embodiment, the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens. In one embodiment, the wire SMA element is connected to at least one actuating member to provide actuation of the actuating member upon application of the current to the TED.
In one embodiment, the apparatus is located within a seat. In one embodiment, in the second mode, the current applied to the TED effects heating of the seat. In one embodiment, in the second mode, the current applied to the TED effects cooling of the seat. In one embodiment, the seat comprises an actuating member, the SMA element being coupled to the actuating member to provide actuation of the actuating member upon application of the current to the TED. In one embodiment, the actuating member provides a rising motion to at least a portion of the seat. In one embodiment, the actuating member provides a sinking motion to at least a portion of the seat. In one embodiment, a plurality of actuating members are coupled to at least one SMA element to provide actuation of the actuating members upon application of the current to the TED. In one embodiment, the actuation provides motion in a predetermined pattern in the seat.
In one embodiment, the predetermined pattern is a wave motion. In one embodiment, the predetermined pattern is a pattern of at least one of rising motions and sinking motions. The seat can be an automobile seat.
In another aspect, the invention is directed to a seat having a plurality of actuation regions at which motion can be effected in the seat. An actuation device is coupled to the actuation regions, the actuation device comprising: (i) a shape memory alloy element (SMA), the SMA element changing shape upon application of a temperature change to the SMA element, and (ii) a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED. In one embodiment, the seat is operable in one of a plurality of modes. In a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element to actuate at least one of the actuation regions to effect motion in the seat. In a second mode, a current is applied to the TED to cause heat flow in the seat.
In one embodiment, in the second mode, the seat is heated. In one embodiment, in the second mode, the seat is cooled. In one embodiment, the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode. In one embodiment, the SMA element is disposed between first and second TEDs. In one embodiment, the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens. In one embodiment, the actuation device provides a rising motion to at least a portion of the seat. In one embodiment, the actuation device provides a sinking motion to at least a portion of the seat. In one embodiment, the actuation device provides motion in a predetermined pattern in the seat. In one embodiment, the predetermined pattern is a wave motion. In one embodiment, the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
In one embodiment, the seat is an automobile seat.
In another aspect, the invention is directed to a method comprising: (i) providing a shape memory alloy (SMA) element, the SMA element changing shape upon application of a temperature change to the SMA element, (ii) providing a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED, and (iii) performing one of two operations in one of two respective modes. In a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element. In a second mode, a current is applied to the TED to cause heat flow in a space adjacent to the apparatus.
In one embodiment, in the second mode, the space is heated. In one embodiment, in the second mode, the space is cooled. In one embodiment, the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode. In one embodiment, the SMA element is disposed between first and second TEDs.
In one embodiment, the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens. In one embodiment, the wire SMA element is connected to at least one actuating member to provide actuation of the actuating member upon application of the current to the TED.
In one embodiment, the method is carried out within a seat. In one embodiment, in the second mode, the current applied to the TED effects heating of the seat. In one embodiment,, in the second mode, the current applied to the TED effects cooling of the seat. In one embodiment, the seat comprises an actuating member, the SMA element being coupled to the actuating member to provide actuation of the actuating member upon application of the current to the TED. In one embodiment, the actuating member provides a rising motion to at least a portion of the seat. In one embodiment, the actuating member provides a sinking motion to at least a portion of the seat. In one embodiment, a plurality of actuating members are coupled to at least one SMA element to provide actuation of the actuating members upon application of the current to the TED. In one embodiment, the actuation provides motion in a predetermined pattern in the seat. In one embodiment, the predetermined pattern is a wave motion. In one embodiment, the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
In one embodiment, the seat is an automobile seat.
In another aspect, the invention is directed to a method comprising: (i) providing a plurality of actuation regions at which motion can be effected in a seat, (ii) providing an actuation device coupled to the actuation regions. The actuation device includes: (i) a shape memory alloy element (SMA), the SMA element changing shape upon application of a temperature change to the SMA element, and (ii) a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED. The seat is operable in one of a plurality of modes. In a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element to actuate at least one of the actuation regions to effect motion in the seat. In a second mode, a current is applied to the TED to cause heat flow in the seat.
In one embodiment, in the second mode, the seat is heated. In one embodiment, in the second mode, the seat is cooled. In one embodiment,, the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode.
In one embodiment, the SMA element is disposed between first and second TEDs.
In one embodiment, the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens.
In one embodiment, the actuation device provides a rising motion to at least a portion of the seat. In one embodiment, the actuation device provides a sinking motion to at least a portion of the seat.
In one embodiment, the actuation device provides motion in a predetermined pattern in the seat. In one embodiment, the predetermined pattern is a wave motion. In one embodiment, the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
In one embodiment, the seat is an automobile seat.
Hence, the invention is directed to a new approach to car seat design for alleviating long-drive fatigue. To enhance blood circulation as well as to keep the skin temperature and moisture at desired levels, an active control of the seat surface is accomplished with the use of Shape Memory Alloy (SMA) wire actuators. Since SMA actuators have high power-to-weight ratio, a multitude of SMA actuators can be embedded in a limited space.
BRIEF DESCRIPTION OF THE DRAWINGSThe foregoing and other objects, features and advantages of the invention will be apparent from the more particular description of preferred aspects of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
Pressure relief and ventilation are the two major functional requirements for enhancing long-drive comfort and alleviating fatigue. The surface activation method described above directly controls the contacting surface and meets the functional requirements. To implement the surface activation method, a new type of actuator system in accordance with the invention is used. The distributed nature of surface activation requires a large number of degrees of freedom. Considering the limited space for actuators, actuators are of high energy density, i.e., compact and powerful. To this end, shape memory alloy (SMA) actuators, for activating many points on the seat surface, are used.
To create a wave motion on the seat surface and actuation for other purposes related to the car seat or chair, a device that integrates the shape memory alloy actuators with the thermoelectric device is provided. The device includes shape memory alloy actuators placed between the two thermoelectric devices. The thermoelectric devices provide heating and cooling for activating and deactivating the shape memory alloy actuators, as well as a local heating and cooling for the chairs.
The device of the invention can be used to generate cold or hot air for local cooling and heating of the seat 11, without activating the actuators.
The massage functions of the active car seat of the invention are unique in that they do not interfere with driving. The massage function provides pressure redistribution and enhanced ventilation through active control of the seat surface. The redistribution of pressure does not interfere with the driver's driving capability. Many points of the seat 11, which are wide enough to cover the whole bottom part of the body, are activated. The mechanism is not perceptible when the massage is not being performed. The actuator mechanism is light enough to be installed in a car, where the weight of the system is directly related to the fuel efficiency. Although light, the actuator mechanism has enough power to pressurize the body so as to provide enough stimulation.
In accordance with the invention, two complementary motions fulfill the fundamental requirements of pressure redistribution and ventilation. These are generically called the lifting motion and the sinking motion. The purpose of the lifting motion is to redistribute the pressure on the thighs and the hips of the driver, and the purpose of the sinking motion is to provide ventilation. By combining these motions to create a large gap between the seat and the body surface, the ventilation effect is enhanced. Both motions are created by pulling the end of a cable or a strap of fabric that is placed on the bottom foam of the car seat 11. The cables are connected to the integrated SMA/TED devices such that selective and controlled activation of those devices provides the desired lifting and sinking motions. Rigid mechanical components are not used for the mechanism such that considerable weight reduction is realized. Furthermore, the system complies with the shape of the human body. Thus the mechanism is imperceptible to the driver when it is not being used.
where L is the width of the chair, h is the height of the sidebar, and W is the width of the thigh or hip of the person sitting on the chair. Based on measurements of an average person, and from the requirement that the lifting motion should not interfere with the driving, the width of the thighs used for design was 12 inches, and required lifting height was chosen to be 0.75 inches. From the given specifications, the displacement of the actuator needed is 0.89 inches. This is achieved by using a SMA wire of length 12.82 inches.
As the width of the thighs or hips are different from person to person, the lifting height changes as a function of W.
In accordance with the invention, auxiliary motion is also provided to the active car seat 11 of the invention. According to the auxiliary motion, side flaps in the upper backrest portion of the seat are moved over an angular range of about 30 degrees. Discrete motion of the flaps is achieved in small steps. The SMA actuators are used to move the flaps. This requires substantial displacement for the individual SMA actuator units. The mechanism uses, in one embodiment, four SMA actuator units in a pair-wise antagonistic fashion. A ratcheting mechanism with locking is used to respond to the limited amount of displacement provided by the SMA actuators.
Thus, in accordance with the invention, active control of the car seat surface is achieved. According to the invention, the actuator units are housed in a compact actuator box 40 under the car seat 11, and cables or wires are used to transmit the force and displacements to the actuation points on the seat surface. A distributed lifting and sinking motion on the surface of the car seat is achieved in order to enhance blood circulation by pressure redistribution as well as to keep the skin temperature and moisture at desired levels.
In one embodiment, the length of each SMA tendon cable or wire is 12.5 inches, and each wire has a diameter of 0.015″ or 0.01″. Each tendon cable provides 110 to 220 N of force and a 12 mm stroke. Six of the actuators are designed for a force requirement of 36 kgf in order to be used for lifting motion. All other actuators are designed with a force requirement of 10 kgf. The actuators are cooled by an array of fans that are placed under them. A bias spring is connected at the ends of each actuator to ensure that they return to their natural length when the current is turned off. A pulley system is attached at the end of the moving PCB in order to amplify the limited displacement provided by the SMA. Kevlar wires are used to transmit the force and displacement generated by the actuator to each mechanism. Kevlar has a breaking strength that is five times greater than steel wire, but is much lighter.
In one embodiment, each actuator of the sixteen actuators includes 12 to 36 actuator wires or tendon cables, depending on the force requirement. For the lifting motion actuators, there are 36 0.38 mm diameter SMA wires or tendon cables, providing a force of 72 kgf with 36 kgf being due to pulleys. The displacement is 20 mm actual due to stress. The actuators operate at 1 ohm and 16 Amps. The actuators for sinking motion and the auxiliary flap motion include 24 0.25 diameter SMA wires or tendon cables. A force of 22.5 kgf, 11.25 kgf due to pulleys, is generated. The displacement is 20 mm. The actuators operate at 10 ohms and 2 Amps.
In order to make the system more compact and efficient in terms of power related resources, in one embodiment, a matrix drive system is used. Wires and drive amplifiers are shared among the actuators, instead of having a dedicated wire and power amplifier for each actuator.
The wiring for the 16 SMA actuators for the actuator box 40 for the robotic car seat uses a matrix drive system. By using matrix drive system, the number of drive amplifiers was reduced to 8 from 16. The wiring was also simplified by connecting 8 wires onto each actuator and the drive circuitry connected to the nearest actuator, instead of 16 wires being connected one by one from each actuator to the drive circuitry. Although the actuators are not placed in matrix architecture, they are electrically connected in matrix architecture. The actuators are placed side by side, with 8 wires connecting all sixteen actuators from each actuator to another actuator, creating a daisy chain like structure. Four wires correspond to the row wires and the other four wires correspond to the column wires. Although they are physically connected to all the actuators, each actuator is electrically connected to one row wire and one column wire. For example, actuator A12 is electrically connected to 1st row wire and 2nd column wire. So, by turning on the switch for row 1 and column 2, actuator A12 will be activated.
Hence, an active control of the car seat surface, using SMA actuator units has been implemented. The actuator units are housed in a compact actuator box 40 under the car seat 11, and cables are used to transmit the force and displacements to the actuation points on the seat surface. The SMA actuator units are driven using a scalable matrix architecture, which uses 2N switches to drive N2 actuator units.
According to the invention, actuation is done with a soft fabric, and the fabric is placed on a flexible cushion. The depth of the cushion change under loading of different person causes change of initial position of the actuator, causing slack in the actuator. Due to this slack, when the SMA wire is actuated, the displacement is used to reduce the slack, instead of being used to activate the fabric actuators. In order to eliminate this slack problem, a locking mechanism is used.
In one particular exemplary embodiment, the displacement of each actuator is 20 mm. This displacement is translated into upper lift motion and pulling down motion. In order to increase the displacement for larger pressurizing effect, pulleys are used. By using one more pulley per actuator, their displacement can be doubled, thereby increasing the displacement to 40 mm.
Another alternative is to use a continuous pulley.
In one embodiment, the side bar is separate from the seat foam and are placed outside of the foam. Alternatively, the structure that supports the actuators can be incorporated inside the foam. The molding of the foam can be done with the structure included in the casting mold.
Software for controlling the car seat actuator was developed using Microsoft Visual Basic 6.0 and Measurement Studio for Visual Studio 6.0.
Three sets of continuous wave motions can also be created using the software. Flap motion can be created by checking the Move in or Move out button, and then Flap motion button. The On-time and Off-time can also be controlled. Continuous wave of lifting motion is created by pressing the lift wave motion button and setting the On-time factor and Off-time factor. Similarly, sinking wave motion is created by pressing the sink wave motion and setting the On-time and Off-time.
As described above, the integrated SMA/TED actuator of the device uses TEDs or Peltier devices to apply heat to the shape memory alloy material of the SMA actuator to cause the material to change its shape and, as a result, provide the actuation motions used by the active car seat of the invention. A certain amount of heat is required to be transferred by the TED to provide the required temperature applied to the SMA actuator. In one embodiment, the single-axis SMA actuator should provide 700N of force and 12 mm of displacement. From these requirements, the mass of the SMA actuator can be calculated according to the following.
Area=Force/Maximum stress of SMA=700N/200 Mpa=3.5 mm2
Length=Displacement/0.04=300 mm
Volume=Area*Length=1.05*10−6 m3
Mass (MSMA)=Volume*Density=1.05*10−6*6450 kg=6.77 g
The heat needed to increase the temperature of the SMA up to 100° C. is calculated in accordance with the following.
−Heat=Cp*ΔT*MSMA+Δh*MSMA
Cp: Specific heat=450 J/kg° C.
ΔT: temperature increase=75° C.
Δh: latent heat of transformation=32,000 J/kg
From these calculations, it is determined that to raise the temperature of the SMA actuator to 100° C., the heat required is given by ESMA=356.4 J/axis.
The rate of heat extracted from the cold side QC is given by
QC=S*I*TC−I2R/2−(TH−TC)/θTED
The rate of heat added to the hot side QH is given by
QH=S*I*TC+I2R/2−(TH−TC)/θTED
In these equations,
-
- R: electrical resistance of TED
- I: current
- S: Seebeck coefficient [Volts/Kelvin]
- S=Sm*2Nc
- Nc: Number of p-n element pairs in TED
- Sm: Material Seebeck coefficient
- Sm=S0+S1* T+S2*T
- S0=2.2224*10−5
- S1=9.306*10−7
- S2=−9.905*10−10
- θTED: TED thermal resistance [Kelvin/Watts]
- θTED=λ/2KmNc
- λ=L/A: Form factor
- Km: Material thermal conductivity [Watts/Kelvin*cm]
In one embodiment, the SMA actuator wire is about 7 mm by 300 mm. In one embodiment, this calls for a TED to be 10 mm by 300 mm is size.
The total heat needed Eneeded is given by
Eneeded=ESMA+Eceramic+Emiscellaneous=(1156.4 α)J
In this equation,
-
- ESMA: Heat needed for activating the SMA=356.4 J
- Eceramic: Heat needed to increase the temperature of the ceramic plate of the TED=800 J
- Emiscellaneous: Other heat losses (through side openings, etc.)
As noted above, the rate of heat extracted from the cold side is given by
QC=S*I*TC−I2R/2−(TH−TC)/θTED
Referring to
QC1=S*I*TC−I2R/2−(TM−TC)/θTED
And the heat extracted from the cold side 74 in TED 22 is given by
QC2=S*I*TM−I2R/2−(TH−TM)/θTED
QC!=QC2
Since QC is dependent on TH an TC, temperature difference of TC and TM is not equal to the temperature difference of TM and TH. For I=5 A, about 54 Watts=170 Btu/hour of cooling power can be achieved with a single axis.
As shown in
As noted above, the rate of heat added to the hot side is given by
QH=S*I*TC+I2R/2−(TH−TC)/θTED
Referring to
QH1=S*I*TC+I2R/2−(TM−TC)/θTED
And the heat added to the hot side 71 in TED 21 is given by
QH2=S*I*TM+I2R/2−(TH−TM)/θTED
QH1=QH2
For I=5 A, about 135 Watts of heating power can be achieved with a single axis.
As shown in
While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made herein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims
1. An apparatus, comprising:
- a shape memory alloy (SMA) element, the SMA element changing shape upon application of a temperature change to the SMA element;
- a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED; wherein:
- the apparatus is operable in one of a plurality of modes;
- in a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element; and
- in a second mode, a current is applied to the TED to cause heat flow in a space adjacent to the apparatus.
2. The apparatus of claim 1, wherein, in the second mode, the space is heated.
3. The apparatus of claim 1, wherein, in the second mode, the space is cooled.
4. The apparatus of claim 1, wherein the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode.
5. The apparatus of claim 1, wherein the SMA element is disposed between first and second TEDs.
6. The apparatus of claim 1, wherein the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens.
7. The apparatus of claim 6, wherein the wire SMA element is connected to at least one actuating member to provide actuation of the actuating member upon application of the current to the TED.
8. The apparatus of claim 1, wherein the apparatus is located within a seat.
9. The apparatus of claim 8, wherein, in the second mode, the current applied to the TED effects heating of the seat.
10. The apparatus of claim 8, wherein, in the second mode, the current applied to the TED effects cooling of the seat.
11. The apparatus of claim 8, wherein the seat comprises an actuating member, the SMA element being coupled to the actuating member to provide actuation of the actuating member upon application of the current to the TED.
12. The apparatus of claim 11, wherein the actuating member provides a rising motion to at least a portion of the seat.
13. The apparatus of claim 11, wherein the actuating member provides a sinking motion to at least a portion of the seat.
14. The apparatus of claim 11, further comprising a plurality of actuating members coupled to at least one SMA element to provide actuation of the actuating members upon application of the current to the TED.
15. The apparatus of claim 14, wherein the actuation provides motion in a predetermined pattern in the seat.
16. The apparatus of claim 15, wherein the predetermined pattern is a wave motion.
17. The apparatus of claim 15, wherein the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
18. The apparatus of claim 17, wherein the seat is an automobile seat.
19. A seat comprising:
- a plurality of actuation regions at which motion can be effected in the seat;
- an actuation device coupled to the actuation regions, the actuation device comprising: a shape memory alloy element (SMA), the SMA element changing shape upon application of a temperature change to the SMA element, and a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED; wherein:
- the seat is operable in one of a plurality of modes;
- in a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element to actuate at least one of the actuation regions to effect motion in the seat; and
- in a second mode, a current is applied to the TED to cause heat flow in the seat.
20. The seat of claim 19, wherein, in the second mode, the seat is heated.
21. The seat of claim 19, wherein, in the second mode, the seat is cooled.
22. The seat of claim 19, wherein, the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode.
23. The seat of claim 19, wherein the SMA element is disposed between first and second TEDs.
24. The seat of claim 19, wherein the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens.
25. The seat of claim 19, wherein the actuation device provides a rising motion to at least a portion of the seat.
26. The seat of claim 19, wherein the actuation device provides a sinking motion to at least a portion of the seat.
27. The seat of claim 19, wherein the actuation device provides motion in a predetermined pattern in the seat.
28. The seat of claim 27, wherein the predetermined pattern is a wave motion.
29. The seat of claim 27, wherein the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
30. The seat of claim 19, wherein the seat is an automobile seat.
31. A method, comprising:
- providing a shape memory alloy (SMA) element, the SMA element changing shape upon application of a temperature change to the SMA element;
- providing a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED;
- performing one of two operations in one of two respective modes, wherein:
- in a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element; and
- in a second mode, a current is applied to the TED to cause heat flow in a space adjacent to the apparatus.
32. The method of claim 31, wherein, in the second mode, the space is heated.
33. The method of claim 31, wherein, in the second mode, the space is cooled.
34. The method of claim 31, wherein the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode.
35. The method of claim 31, wherein the SMA element is disposed between first and second TEDs.
36. The method of claim 31, wherein the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens.
37. The method of claim 36, wherein the wire SMA element is connected to at least one actuating member to provide actuation of the actuating member upon application of the current to the TED.
38. The method of claim 31, wherein the method is carried out within a seat.
39. The method of claim 38, wherein, in the second mode, the current applied to the TED effects heating of the seat.
40. The method of claim 38, wherein, in the second mode, the current applied to the TED effects cooling of the seat.
41. The method of claim 38, wherein the seat comprises an actuating member, the SMA element being coupled to the actuating member to provide actuation of the actuating member upon application of the current to the TED.
42. The method of claim 41, wherein the actuating member provides a rising motion to at least a portion of the seat.
43. The method of claim 41, wherein the actuating member provides a sinking motion to at least a portion of the seat.
44. The method of claim 41, wherein a plurality of actuating members are coupled to at least one SMA element to provide actuation of the actuating members upon application of the current to the TED.
45. The method of claim 44, wherein the actuation provides motion in a predetermined pattern in the seat.
46. The method of claim 45, wherein the predetermined pattern is a wave motion.
47. The method of claim 45, wherein the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
48. The method of claim 47, wherein the seat is an automobile seat.
49. A method comprising:
- providing a plurality of actuation regions at which motion can be effected in a seat;
- providing an actuation device coupled to the actuation regions, the actuation device comprising: a shape memory alloy element (SMA), the SMA element changing shape upon application of a temperature change to the SMA element, and a thermoelectric device (TED) coupled to the SMA element, heat flowing through the TED upon application of an electrical current through the TED; wherein:
- the seat is operable in one of a plurality of modes;
- in a first mode, a current is applied through the TED to cause a temperature change in the SMA element to change the shape of the SMA element to actuate at least one of the actuation regions to effect motion in the seat; and
- in a second mode, a current is applied to the TED to cause heat flow in the seat.
50. The method of claim 49, wherein, in the second mode, the seat is heated.
51. The method of claim 49, wherein, in the second mode, the seat is cooled.
52. The method of claim 49, wherein, the current flowing in the TED in the first mode is in a reverse direction to that of the current flowing in the TED in the second mode.
53. The method of claim 49, wherein the SMA element is disposed between first and second TEDs.
54. The method of claim 49, wherein the SMA element is in the form of a wire in thermal communication with the TED, such that, upon application of a current to the TED, the wire SMA element shortens.
55. The method of claim 49, wherein the actuation device provides a rising motion to at least a portion of the seat.
56. The method of claim 49, wherein the actuation device provides a sinking motion to at least a portion of the seat.
57. The method of claim 49, wherein the actuation device provides motion in a predetermined pattern in the seat.
58. The method of claim 57, wherein the predetermined pattern is a wave motion.
59. The method of claim 57, wherein the predetermined pattern is a pattern of at least one of rising motions and sinking motions.
60. The method of claim 49, wherein the seat is an automobile seat.
Type: Application
Filed: Apr 27, 2005
Publication Date: Nov 17, 2005
Applicant:
Inventors: H. Asada (Lincoln, MA), Kyu-Jin Cho (Cambridge, MA), Binayak Roy (Cambridge, MA)
Application Number: 11/116,002