Drywall joint fixture and method
A drywall-joint fixture has a drywall-joint cover (1, 33, 37, 42) that can be attached to a drywall arch, wall flat or other drywall structure after a first sheet (3) and a second sheet (4) of drywall of the drywall joint are positioned on wall framework (5, 35, 39) of a building. A paper face (49) that is resistant to sanding is positioned on the drywall-joint cover. The drywall-joint cover includes a first side (6), a second side (7) and an attachment flange (8). The attachment flange is extended orthogonally from an inside surface of either the first side or the second side and is longer than a side opposite from which it is extended for receiving fastener shanks (12) that are stuck through sheets and into a wall framework. A selection of shapes are provided for differing wall structures. A method includes using the attachment flange to maintain the drywall-joint cover in place.
This invention relates to structure of drywall joints for corner beads, arches, edges, flats and other drywall applications after the drywall has been positioned.
Drywall cornering, beads and joints are a common feature of construction of private and many commercial dwellings and business structures. Numerous devices and methods for joining drywall at corners, arches windows and flats are known, but continue to be devised because none have proved sufficiently adequate to satisfy needs of this feature of construction. Included have been freehand plastering and many differing rigid corner beads, paste-on beads, tack-on beads and combinations thereof.
None, however, have post-positioning corner beads and joints for all drywall applications in a manner taught by this invention.
Listed below for consideration is known related but different prior art:
Objects of patentable novelty and utility taught by this invention are to provide a drywall-joint fixture and method which can decrease costs for installation of all forms of drywall construction substantially.
This invention accomplishes these and other objectives with a drywall-joint fixture and method having a drywall-joint cover that can be attached to a drywall joint, arch, wall flat or other drywall structure after drywall is positioned on wall framework of a building and before the drywall and the drywall-joint cover are surfaced with paint or other wall cover. The drywall-joint cover has a surface covering for each of at least two drywall surfaces to be covered by a single drywall-joint cover. Intermediate a front surface covering and a side surface covering of the drywall-joint cover is an attachment flange for being extended from an inside surface of the drywall-joint cover and inserted between an end edge of a first drywall and a joint edge of a second drywall. Fastener shanks are affixed through a side drywall and into the wall framework. The attachment flange is inserted between the end edge of the first drywall and the joint edge of the second drywall. Then a side-surface covering is positioned on and fastened to the side-positioned drywall and a front-surface covering is positioned on and fastened to the second drywall.
The above and other objects, features and advantages of the present invention should become readily apparent to those skilled in the art from reading the following detailed description in conjunction with the drawings wherein illustrative embodiments of the invention are shown and described.
BRIEF DESCRIPTION OF DRAWINGSThis invention is described by appended claims in relation to description of a preferred embodiment with reference to the following drawings which are explained briefly as follows:
Listed numerically below with reference to the drawings are terms used to describe features of this invention. These terms and numbers assigned to them designate the same features throughout this description.
-
- 1. Drywall-joint cover
- 2. Drywall joint
- 3. First sheet
- 4. Second sheet
- 5. Wall framework
- 6. First side
- 7. Second side
- 8. Attachment flange
- 9. First-sheet edge
- 10. Second-sheet edge
- 11. Framework wall
- 12. Fastener shanks
- 13. Fastener-edge area
- 14. First-edge area
- 15. Second-edge area
- 16. Net material
- 17. Mud apertures
- 18. Fiberglass sheeting
- 19. L-leg second side
- 20. Wall-end second side
- 21. Bull-nose arcuate corner
- 22. Vacant space
- 23. Arcuate drywall edges
- 24. Concave corner
- 25. Inside-wall edge
- 26. Wall-end second side
- 27. First drywall-joint cover
- 28. Second drywall-joint cover
- 29. Wall-finishing material
- 30. Wall-end first side
- 31. First cover step
- 32. Second cover step
- 33. Inside drywall-joint cover
- 34. Inside drywall joint
- 35. Inside wall framework
- 37. Juxtapositional drywall-joint cover
- 38. Juxtapositional drywall joint
- 39. Juxtapositional wall framework
- 40. Juxtapositional-attachment flange
- 41. Cap backer
- 42. Dual drywall-joint cover
- 43. Attachment base
- 44. First attachment flange
- 45. Second attachment flange
- 46. First cover wall
- 47. Second cover wall
- 48. Slots
- 49. Paper face
Referring to
An attachment flange 8 that is predeterminedly rigid is extended from an inside surface of either the second side 7 or from the first side 6 of the drywall-joint cover 2. The attachment flange 8 is predeterminedly longer than and parallel to the side opposite from which it is extended. The attachment flange 8 is articulated for being inserted intermediate a first-sheet edge 9 of the first sheet 3 and a second-sheet edge 10 the second sheet 4. The attachment flange 8 is articulated further for being inserted intermediate the first-sheet edge 9 of the first sheet 3 and a framework wall 11 of the wall framework 5.
As shown in
The attachment flange 8 is articulated further for being penetrable by fastener shanks 12 which are driven through fastener-edge area 13 that is adjacent to the first-edge area 14 of the first sheet 3 of drywall, through the attachment flange 8 and then into the wall framework 5 proximate the framework wall 11 of the wall framework 5 for maintaining the drywall-joint cover 1 in a covering position on the drywall joint 2.
The drywall-joint cover 1 is articulated predeterminedly for application of predetermined surfacing material. The surfacing material can include surfacing mud for which at least a portion of the second side 7 includes mud apertures 17 with porosity for receiving portions of the surfacing mud.
The portion of the second side 7 which includes the porosity can include porous net material 16 or other porous material that includes fiberglass sheeting 18.
Referring to
Optionally, the drywall-joint cover 1 can include a wall-end second side 20 that is common to two of the drywall-joint covers 1 for covering a length of the second sheet 4 intermediate two of the first sheets 3 that are spaced apart.
The drywall-joint cover 1 can include a bull-nose arcuate corner 21 intermediate the first side 6 and the second side 7 for covering vacant space 22 and arcuate drywall edges 23 selectively intermediate the first sheet 3 and the second sheet 4.
The attachment flange 8 can further include articulation for being glued to the framework wall 11 of the wall framework 5 for maintaining the drywall-joint cover 1 in a covering position on the drywall joint 2. The attachment flange 8 can be articulated additionally for being glued to the first sheet 3, to the second sheet 4 and to the wall framework 5 selectively.
Referring to
The bull-nose arcuate corner 21 can be positioned intermediate the first side 6 and the second side 7 of the first drywall-joint cover 27 for covering vacant space 22 and arcuate drywall edges 23 selectively intermediate the first sheet 3 and the second sheet 4 proximate the first drywall-joint cover 27. The bull-nose arcuate corner 21 can be positioned also intermediate the first side 6 and the second side 7 of the second drywall-joint cover 28 for covering vacant space 22 and arcuate drywall edges 23 selectively intermediate the first sheet 3 and the second sheet 4 proximate the second drywall-joint cover 28.
The wall-end second side 26, the bull-nose arcuate corner 21 proximate the first drywall-joint cover 27, the bull-nose arcuate corner 21 proximate the second drywall-joint cover 28, the first side 6 of the first drywall-joint cover 27 and the first side 6 of the second drywall-joint cover 28 can be articulated for receiving predetermined wall-finishing material.
Referring to
The wall-end first side 30, the bull-nose arcuate corner 21 proximate the first drywall-joint cover 27, the bull-nose arcuate corner 21 proximate the second drywall-joint cover 28, the first side 6 of the first drywall-joint cover 27 and the first side 6 of the second drywall-joint cover 28 can be articulated for receiving the predetermined wall-finishing material.
Referring to
The first side 6 of the inside drywall-joint cover 33 is for covering the predetermined first-edge area 14 on the first sheet 3. The second side 7 of the drywall-joint cover 33 is for covering a predetermined second-edge area 15 on the second sheet 4.
The attachment flange 8 is predeterminedly rigid and extended from an inside surface of a predetermined side of the drywall-joint cover 33. The attachment flange 8 is predeterminedly longer than and parallel to the first side 6 of the drywall-joint cover 1. The attachment flange 8 is articulated for being inserted intermediate the first-sheet edge 9 and the second-sheet edge 10 and is articulated further for being penetrable by fastener shanks 12 and for being glued selectively for maintaining the drywall-joint cover 33 in a covering position on the inside drywall joint 34.
The inside drywall-joint cover 33 includes a concave corner 24 intermediate the first side 6 and the second side 7 with the attachment flange 8 positioned intermediate edges of the first sheet 3 and the second sheet 4 as shown in
The attachment flange 8 can be positioned on the first-sheet edge 9 which is intermediate edges of the first sheet 3 and the second sheet 4 as shown in
Optionally, the attachment flange 8 can be positioned on the second-sheet edge 10 intermediate edges of the first sheet 3 and the second sheet 4.
An inside-wall edge 25 can be extended intermediate the first side 6 and the attachment flange 8 as shown in
Referring to
A juxtapositional-attachment flange 40 is extended intermediate interfacing walls of the first side 6 and the second side 7 of the juxtapositional drywall-joint cover 37. The second side 7 is predeterminedly longer than the first side 6 of the juxtapositional drywall-joint cover 37.
The juxtapositional-attachment flange 40 is articulated for being inserted intermediate the first-sheet edge 9 and the second-sheet edge 10.
The second side 7 is articulated for penetration by fastener shanks 12 driven through the first side 6 and through the second side 7 and into the juxtapositional wall framework 39 selectively for maintaining the juxtapositional drywall-joint cover 37 in the covering position on the juxtapositional drywall joint 38.
The first side 6 can be articulated to be covered by the wall-finishing material 29.
The first sheet 3 and the second sheet 4 can be predeterminedly juxtaposed at an optionally acute angle with the fastener shanks 12 positioned orthogonally in a cap backer 41 and in the juxtapositional wall framework 39 as shown in
The first sheet 3 and the second sheet 4 can be predeterminedly juxtaposed at an optionally acute angle with the fastener shanks 12 positioned orthogonally in the first sheet 3, the second sheet 4 and the juxtapositional wall framework 39 as shown in
The first sheet 3 and the second sheet 4 can be predeterminedly juxtaposed at an optionally obtuse angle with the fastener shanks 12 positioned orthogonally in the first sheet 3, the second sheet 4 and the juxtapositional wall framework 39 as shown in
As shown in
Referring to
Slots 48 can be included in an end of at least the first cover wall 46 and optionally in an end of at least the first attachment flange 44.
A method includes the following steps for using the drywall-joint fixture of claim 2:
-
- affixing the first sheet 3 and the second sheet 4 of the drywall to the wall framework 5;
- allowing a predetermined amount of space to remain between a side of the first sheet 3 and an end edge of the second sheet 4 of the drywall when being affixed to the wall framework 5;
- inserting the attachment flange 8 into the space allowed to remain between the first sheet 3 and the second sheet 4 of the drywall;
- positioning the first side 6 of the drywall-joint cover 1 in juxtaposed contact with an outside surface of the first sheet 3;
- positioning the second side 7 of the drywall-joint cover 1 in juxtaposed contact with an outside surface of the second sheet 4;
- driving a selected plurality of the fastener shanks 12 into and through the fastener-edge area 13 of the first sheet 3;
- driving the selected plurality of the fastener shanks 12 through the attachment flange 8; and
- driving the selected plurality of the fastener shanks 12 into the wall framework
Claims
1. A drywall-joint fixture comprising:
- a drywall-joint cover that is articulated for covering a predetermined drywall joint of a first sheet of drywall and a second sheet of drywall of the drywall joint after the first sheet and the second sheet of drywall of the drywall joint are positioned on wall framework of a building;
- a paper face that is resistant to sanding on the drywall-joint cover;
- a first side of the drywall-joint cover for covering a predetermined first-edge area on the first sheet a second side of the drywall-joint cover for covering a predetermined second-edge area on the second sheet;
- an attachment flange that is predeterminedly rigid and extended from an inside surface of the second side of the drywall-joint cover;
- the attachment flange being predeterminedly longer than and parallel to the first side of the drywall-joint cover;
- the attachment flange being articulated for being inserted intermediate a first-sheet edge of the first sheet and a second-sheet edge the second sheet;
- the attachment flange being articulated further for being inserted intermediate the first-sheet edge of the first sheet and a framework wall of the wall framework;
- the first side having a first cover step for matching height of wall-finishing material on the first side and for providing joint strength; and
- the second side having a second cover step for matching height of wall-finishing material on the second side and for providing joint strength. and
- the attachment flange being articulated further for being penetrable by fastener shanks which are driven through fastener-edge area that is adjacent to the first-edge area of the of the first sheet of drywall, then through the attachment flange and then into the wall framework proximate the framework wall of the wall framework for maintaining the drywall-joint cover in a covering position on the drywall joint.
2. A drywall-joint fixture comprising:
- the drywall-joint cover that is articulated for covering the predetermined drywall joint of the first sheet of drywall and the second sheet of drywall of the drywall joint after the first sheet and the second sheet of drywall of the drywall joint are positioned on wall framework of the building;
- a paper face that is resistant to sanding on the drywall-joint cover;
- the first side of the drywall-joint cover for covering the predetermined first-edge area on the first sheet
- the second side of the drywall-joint cover for covering the predetermined second-edge area on the second sheet;
- the attachment flange that is predeterminedly rigid and extended from an inside surface of the first predetermined side of the drywall-joint cover;
- the attachment flange being predeterminedly longer than and parallel to the second predetermined side of the drywall-joint cover;
- the attachment flange being articulated for being inserted intermediate the first-sheet edge and the second-sheet edge;
- the attachment flange being articulated further for being inserted intermediate the first-sheet edge and the framework wall of the wall framework; and
- the attachment flange being articulated further for being penetrable by fastener shanks for maintaining the drywall-joint cover in the covering position on the drywall joint.
3. The drywall-joint fixture of claim 2 wherein:
- the drywall-joint cover is articulated predeterminedly for application of predetermined surfacing material.
4. The drywall-joint fixture of claim 3 wherein:
- the surfacing material includes surfacing mud; and
- at least a portion of the second side includes porosity for receiving portions of the surfacing mud.
5. The drywall-joint fixture of claim 4 wherein:
- the portion of the second side which includes the porosity includes porous net material.
6. The drywall-joint fixture of claim 4 wherein:
- the portion of the second side which includes the porosity includes mud apertures.
7. The drywall-joint fixture of claim 3, wherein:
- the surfacing material includes surfacing mud; and
- at least a portion of the first side includes porosity for receiving portions of the surfacing mud.
8. The drywall-joint fixture of claim 4 wherein:
- the portion of the first side which includes the porosity includes the porous net material.
9. The drywall-joint fixture of claim 4 wherein:
- the portion of the first side which includes the porosity includes the mud apertures.
10. The drywall-joint fixture of claim 2 wherein:
- the drywall-joint cover is articulated for being surfaced with wall paper.
11. The drywall-joint fixture of claim 2 wherein:
- the drywall-joint cover includes fiberglass sheeting.
12. The drywall-joint fixture of claim 2 wherein:
- the drywall-joint cover includes an L-leg second side having a length for covering a predetermined length of the second sheet.
13. The drywall-joint fixture of claim 2 wherein:
- the drywall-joint cover includes a wall-end second side that is common to two of the drywall-joint covers for covering a length of the second sheet intermediate two of the first sheets that are spaced apart.
14. The drywall-joint fixture of claim 2 wherein:
- the drywall-joint cover includes a bull-nose arcuate corner intermediate the first side and the second side for covering vacant space and arcuate drywall edges selectively intermediate the first sheet and the second sheet.
15. The drywall-joint fixture of claim 2 wherein:
- the attachment flange includes articulation for being glued to the framework wall of the wall framework for maintaining the drywall-joint cover in a covering position on the drywall joint.
16. The drywall-joint fixture of claim 2 wherein:
- the attachment flange is articulated additionally for being glued to the first sheet, to the second sheet and to the wall framework selectively.
20. The drywall-joint fixture of claim 2 and further comprising:
- a wall-end second side that is common to a first drywall-joint cover and to a second drywall-joint cover for covering a length of the second sheet intermediate the first drywall-joint cover and the second drywall-joint cover.
21. The drywall-joint fixture of claim 20 and further comprising:
- the bull-nose arcuate corner intermediate the first side and the second side of the first drywall-joint cover for covering vacant space and arcuate drywall edges selectively intermediate the first sheet and the second sheet proximate the first drywall-joint cover; and
- the bull-nose arcuate corner intermediate the first side and the second side of the second drywall-joint cover for covering vacant space and arcuate drywall edges selectively intermediate the first sheet and the second sheet proximate the second drywall-joint cover.
22. The drywall-joint fixture of claim 21 wherein:
- the wall-end second side, the bull-nose arcuate corner proximate the first drywall-joint cover, the bull-nose arcuate corner proximate the second drywall-joint cover, the first side of the first drywall-joint cover and the first side of the second drywall-joint cover are articulated for receiving predetermined wall-finishing material.
23. The drywall-joint fixture of claim 22 and further comprising:
- a wall-end first side that is common to the first drywall-joint cover and to a second drywall-joint cover for covering a length of the first sheet intermediate the first drywall-joint cover and the second drywall-joint cover.
24. The drywall-joint fixture of claim 22 wherein:
- the wall-end first side, the bull-nose arcuate corner proximate the first drywall-joint cover, the bull-nose arcuate corner proximate the second drywall-joint cover, the first side of the first drywall-joint cover and the first side of the second drywall-joint cover are articulated for receiving the predetermined wall-finishing material.
25. A drywall-joint fixture comprising:
- an inside drywall-joint cover that is articulated for covering a predetermined inside drywall joint of the first sheet of drywall and the second sheet of drywall of the inside drywall joint after the first sheet and the second sheet of drywall of the inside drywall joint are positioned on inside wall framework of a building;
- a paper face that is resistant to sanding on the drywall-joint cover;
- the first side of the inside drywall-joint cover for covering the predetermined first-edge area on the first sheet;
- the second side of the drywall-joint cover for covering the predetermined second-edge area on the second sheet;
- the attachment flange that is predeterminedly rigid and extended from an inside surface of a predetermined side of the drywall-joint cover;
- the attachment flange being predeterminedly longer than and parallel to the first side of the drywall-joint cover;
- the attachment flange being articulated for being inserted intermediate the first-sheet edge and the second-sheet edge; and
- the attachment flange being articulated further for being penetrable by fastener shanks and for being glued selectively for maintaining the drywall-joint cover in a covering position on the inside drywall joint.
26. The drywall-joint fixture of claim 25 wherein:
- the inside drywall-joint cover includes a concave corner intermediate the first side the attachment flange is positioned intermediate edges of the first sheet and the second sheet.
27. The drywall-joint fixture of claim 26 wherein:
- the attachment flange is positioned on the first-sheet edge which is intermediate edges of the first sheet and the second sheet.
28. The drywall-joint fixture of claim 26 wherein:
- the attachment flange is positioned on the second-sheet edge intermediate edges of the first sheet and the second sheet.
29. The drywall-joint fixture of claim 25 and further comprising:
- an inside-wall edge extended intermediate the first side and the attachment flange.
30. The drywall-joint fixture of claim 25 and further comprising:
- an inside-wall edge extended intermediate the second side and the attachment flange.
31. A drywall-joint fixture comprising:
- a juxtapositional drywall-joint cover that is articulated for covering a predeterminedly juxtapositional drywall joint of the first sheet of drywall and the second sheet of drywall of the juxtapositional drywall joint that are predeterminedly juxtaposed after the first sheet and the second sheet of drywall of the juxtapositional drywall joint are juxtaposed on juxtapositional wall framework of the building;
- a paper face that is resistant to sanding on the drywall-joint cover;
- the first side of the juxtapositional drywall-joint cover for covering the predetermined first-edge area on the first sheet;
- the second side of the juxtapositional drywall-joint cover for covering the predetermined second-edge area on the second sheet;
- a juxtapositional-attachment flange extended intermediate interfacing walls of the first side and the second side of the juxtapositional drywall-joint cover;
- the second side being predeterminedly longer than the first side of the juxtapositional drywall-joint cover;
- the juxtapositional-attachment flange being articulated for being inserted intermediate the first-sheet edge and the second-sheet edge;
- the second side being articulated for penetration by fastener shanks driven through the first side and through the second side and into the juxtapositional wall framework selectively for maintaining the juxtapositional drywall-joint cover in the covering position on the juxtapositional drywall joint.
32. The drywall-joint fixture of claim 31 wherein:
- the first side is articulated to be covered by the wall-finishing material.
33. The drywall-joint fixture of claim 31 wherein:
- the first sheet and the second sheet are predeterminedly juxtaposed at an acute angle; and
- the fastener shanks are positioned orthogonally in a cap backer and in the juxtapositional wall framework.
34. The drywall-joint fixture of claim 31 wherein:
- the first sheet and the second sheet are predeterminedly juxtaposed at an acute angle; and
- the fastener shanks are positioned orthogonally in the first sheet, the second sheet and the juxtapositional wall framework.
35. The drywall-joint fixture of claim 31 wherein:
- the first sheet and the second sheet are predeterminedly juxtaposed at an obtuse angle; and
- the fastener shanks are positioned orthogonally in the first sheet, the second sheet and the juxtapositional wall framework.
36. The drywall-joint fixture of claim 31 wherein:
- the first sheet and the second sheet are predeterminedly juxtaposed at a straight angle; and
- the fastener shanks are positioned orthogonally in the second side;
- the cap backer is extended from opposite ends of the second side; and
- the juxtapositional attachment frame is attached to the cap backer.
37. A drywall-joint fixture comprising:
- a dual drywall-joint cover having an attachment base that is orthogonal to a first attachment flange and a second attachment flange that are extended from an attachment side of the attachment base;
- a paper face that is resistant to sanding on the drywall-joint cover;
- a first cover wall extended from proximate a first end of the attachment base;
- a second cover wall extended from proximate a second end of the attachment base; and
- the first cover wall and the second cover wall being predeterminedly shorter than the first attachment flange and the second attachment flange in distance of extension from the attachment base.
38. The drywall-joint fixture of claim 37 and further comprising:
- slots in an end of at least the first cover wall.
39. The drywall-joint fixture of claim 37 and further comprising:
- slots in an end of at least the first attachment flange.
40. A method comprising the following steps for using the drywall-joint fixture of claim 2:
- affixing the first sheet and the second sheet of the drywall to the wall framework;
- allowing a predetermined amount of space to remain between a side of the first sheet and an end edge of the second sheet of the drywall when being affixed to the wall framework;
- inserting the attachment flange into the space allowed to remain between the first sheet and the second sheet of the drywall;
- positioning the first side of the drywall-joint cover in juxtaposed contact with an outside surface of the first sheet;
- positioning the second side of the drywall-joint cover in juxtaposed contact with an outside surface of the second sheet;
- driving a selected plurality of the fastener shanks into and through the fastener-edge area of the first sheet;
- driving the selected plurality of the fastener shanks through the attachment flange; and
- driving the selected plurality of the fastener shanks into the wall framework.
Type: Application
Filed: Mar 24, 2004
Publication Date: Nov 24, 2005
Inventor: James Daly (Bonita Springs, FL)
Application Number: 10/808,961