Balance assembly for rotary turbine component and method for installing and/or adjusting balance weight
A balance assembly for turbine rotating components, such as turbine rotors, as well as method for installing and/or adjusting at least one balance weight in the balance assembly and turbine section having this balance assembly and a radially extending access pathway for accessing this balance assembly. The balance assembly comprises; (a) a balance weight retention member having a circumferential periphery and a slot formed therein along at least a portion thereof, the slot having: (1) a bottom surface; (2) an opening; and (3) a pair of spaced apart and opposed side walls connecting the bottom surface and the opening, the side walls sloping inwardly between the bottom surface and the opening to define a balance weight engaging section; (b) at least one balance weight configured and sized to be insertable through the opening of the slot and to be positionable for movement within the slot and having a pair of spaced apart generally inwardly sloping shoulder surfaces capable of engaging the side walls of the slot at the balance weight engaging section; and (c) a balance weight securing member associated with the at least one balance weight that can be actuated to: (1) move the at least one balance weight away from the bottom surface so that the shoulder surfaces engage the side walls at the balance weight engaging section such that the at least one balance weight is in a secured position within the slot; or (2) move the at least one balance weight towards the bottom surface so that the shoulder surfaces do not engage the side walls at the balance weight engaging section such that the at least one balance weight is in a unsecured position within the slot.
This invention relates generally to a balance assembly for a rotary turbine component such as a turbine rotor. This invention also relates to a method for installing one or more balance weights in this balance assembly, as well as adjusting the balance weight(s) after installation. This invention further relates to a turbine section having this balance assembly and a radially extending access pathway for accessing this balance assembly.
In the production of turbine engines, the balancing of the rotary turbine components, such as turbine rotors, can be an essential and important step. The turbine rotors are typically balanced initially prior to the actual assembly of the engine. This balancing can be achieved in variety of ways, for example, by the attachment of special weights designed to fit on bolts or within grooves of the rotor or associated components, or by grinding material from specified sections on the rotor. See U.S. Pat. No. 4,220,055 (Dubois et al), issued Sep. 2, 1980 (balance weight having beak engaging groove of collar and secured to rotor by rivet); U.S. Pat. No. 4,803,893 (Bachinski), issued Feb. 14, 1989 (balance weights located in groove of cover plate for rotor assembly); commonly assigned U.S. Pat. No. 5,011,374 (Miller), issued Apr. 30, 1991 (balance clips attached to shroud of rotor); commonly assigned U.S. Pat. No. 5,018,943 (Corsmeier et al), issued May 28, 1991 (balance weight mounted in dovetail slots formed in circumference of rotor disk and bottom of dovetail root of rotor blades inserted within dovetail slots). Due to subsequent operations in assembling the engine, there is often a need for further adjustment or balancing of the rotary components after this engine is completed. This is commonly referred to as “trim balancing.” During subsequent operation of the turbine engine, adjustment or rebalancing of the rotary components can also be necessary.
A problem with certain balancing systems for rotors is that trim balancing or rebalancing of the rotors can require partial or complete disassembly of the engine in order to access the balance weights. For example, one prior balancing system uses balance weights that are inserted into a circular or circumferential groove or slot typically formed in the face or circumference of the disk, wheel and/or spacer of the rotor, with the weights then being moved or adjusted within the groove or slot to achieve the desired degree of balancing. See commonly assigned U.S. Pat. No. 3,736,811 (Neary), issued Jun. 5, 1973 (balance weight inserted in balance groove formed in face of turbine wheel and locked in place anywhere along balance groove by screw adjustment); U.S. Pat. No. 4,842,485 (Barber), issued Jun. 27, 1989 (circular groove formed in at least one face of turbine to receive weight assembly comprising arcuate body member with bore and slots in side walls to allow expansion by expander screw); commonly assigned U.S. Pat. No. 6,481,969 (Berry et al), issued Nov. 19, 2002 (dovetail-shaped grooves formed in axial faces and circumferential rims of wheels and spacers of rotor body and complementary-shaped balance weights inserted through entry apertures in grooves and circumferentially aligned into adjusted positions). After the balance weights are secured in place in the groove or slot, and the engine is completely assembled, these balance weights are typically intended to be fixed in position and not moved again to readjust or trim the balance of the rotary component. As a result, these balance weights are usually inaccessible without at least partial disassembly of the engine. Certain of these balance weight systems also require specially formed access ports or openings in the groove or slot so that the balance weights can be inserted. See
Balance systems for rotary components of turbine engines have also been developed that allow for remote access to areas of the engine where the balance weights are already installed, or where the balance weights can be inserted, for trim balancing or rebalancing without disassembly of the engine. Some of these balance systems can require that the balance weight be inserted at a specific location, thus making finer balance adjustments more difficult to achieve. See U.S. Pat. No. 2,964,972 (Lindsey et al), issued Dec. 20, 1960 (balance assembly for rotor comprising annular member provided with plurality of circumferentially spaced thread holes that can be accessed through pathway to receive balance weights delivered by special tool); U.S. Pat. No. 5,545,010 (Cederwall et al), issued Aug. 13, 1996 (trim balancing of turbine rotor by adding or removing balance weights or plugs through compressor air flow path and pair of holes). Some of these remote access balancing systems allow for insertion of the balance weight at various positions in a groove or slot formed in the rotor assembly. See U.S. Pat. No. 4,064,762 (Wilkner), issued Dec. 27, 1977 (tool for inserting balance weight into dovetail groove in rotor disk); commonly assigned U.S. Pat. No. 6,279,420 (Knorowski et al), issued Aug. 28, 2001 (balance weight groove formed in rotor, a balance weight having a threaded opening for receiving a screw and a threaded tool for inserting the balance weight in the groove, rotating the screw to lock the balance weight in the groove, and a staking tool that is inserted to stake the balance weight and rotor, as well as the screw and balance weight). However, after the balance weight is inserted into the groove, it is, again, typically intended to be fixed in place and not moved again to readjust or trim the balance of the rotary component.
Accordingly, it would be desirable to provide a balance assembly for rotary turbine components, such as turbine rotors, that can be used to trim balance or rebalance the rotor while the turbine engine remains completely or substantially completely assembled. It would also be desirable to provide a balance assembly for turbine rotors where the balance weights can be relatively easily located or moved to different positions to allow for relatively fine adjustments of the balancing of the rotor. It would also be desirable to be able to install the balance weights without the need of specially formed access ports or openings in the balance assembly. It would be further desirable to provide a balance assembly for turbine rotors where the balance weights can be relatively easily readjusted after initial installation for subsequent trim balancing and rebalancing of the rotor.
BRIEF DESCRIPTION OF THE INVENTIONAn embodiment of this invention relates to a balance assembly for rotary turbine components, such as turbine rotors. This assembly comprises:
-
- a. a generally annular balance weight retention member having a circumferential periphery and a slot formed therein along at least a portion thereof, the slot having:
- (1) a bottom surface;
- (2) an opening spaced from the bottom surface; and
- (3) a pair of spaced apart and opposed side walls connecting the bottom surface and the opening, the side walls sloping inwardly between the bottom surface and the opening to define a balance weight engaging section;
- b. at least one balance weight being configured and sized to be insertable through the opening of the slot and to be positionable for movement within the slot and having a pair of spaced apart generally inwardly sloping shoulder surfaces capable of engaging the side walls of the slot at the balance weight engaging section; and
- c. a balance weight securing member associated with the at least one balance weight that can be actuated to:
- (1) move the at least one balance weight away from the bottom surface so that the shoulder surfaces engage the side walls at the balance weight engaging section such that the at least one balance weight is in a secured position within the slot; or
- (2) move the at least one balance weight towards the bottom surface so that the shoulder surfaces do not engage the side walls at the balance weight engaging section such that the at least one balance weight is in a unsecured position within the slot.
- a. a generally annular balance weight retention member having a circumferential periphery and a slot formed therein along at least a portion thereof, the slot having:
Another embodiment of this invention relates to a method for installing at least one balance weight in this balance assembly. This method comprises the steps of:
-
- 11. inserting the at least one balance weight through the opening of the slot of the balance weight retention member so that the at least one balance weight is in a first inserted position within the slot;
- 2. adjusting the at least one balance weight from the first inserted position to a second securing member associating position within the slot so that the at least one balance weight is capable of being associated with the balance weight securing member; and
- 3. associating the balance weight securing member with the at least one balance weight while in the second position.
Another embodiment of this invention relates to a section of a turbine engine having this balance assembly and a radially extending access pathway for accessing this balance assembly.
The balance assembly and method of this invention, as well as the section of the turbine engine having the radially extending access pathway for accessing this balance assembly, provides a number of significant benefits and advantages in the balancing of rotary turbine components such as turbine rotors. The balance assembly, method and section of the turbine engine having the radially extending access pathway for accessing the balance assembly of this invention allows the rotary turbine components to be trim balanced or rebalanced while the turbine engine remains completely or substantially completely assembled. The balance assembly, method and section of the turbine engine having the radially extending access pathway for accessing the balance assembly of this invention allows the balance weight(s) to be located or moved to different positions in the balance assembly to allow for relatively fine adjustment in the balancing of the rotor. The balance weight(s) and associated slot of the balance weight retention member are also sized and configured such that specially formed balance weight access ports or openings are not required for insertion of the balance weight(s) into the slot. The balance assembly and section of the turbine engine having the radially extending access pathway for accessing this balance assembly of this invention also allow for relatively easy readjustment of the balance weight(s) after insertion into the slot for subsequent trim balancing and rebalancing of the rotor.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring to the drawings,
As shown in
As shown in
As shown more particularly in
As shown in
As shown in
As shown in
Balance weight 66 is shown in
In order to install or position balance weight 66 within slot 90, bolt 70 is initially not attached or associated with balance weight 66. Instead, as shown in
From this first inserted position indicated generally as 212 in
While
After the balance weight(s) 66 are inserted and initially positioned within slot 90, the positioning of balance weight(s) 66 within slot 90 can be adjusted as needed or desired to balance rotor 14. For example, the positioning of balance weight(s) 66 can be adjusted after the initial operation of rotor 14 to provide subsequent or further balancing thereof, e.g., trim balancing. Access to balance weight(s) 66 to carrying out such subsequent or further balancing of rotor 14 is typically achieved by rotating or turning rotor 14 so that each respective balance weight 66 whose position needs to be adjusted is accessible by tool 316 via pathway 312. The position of the accessed balance weight 66 can then be adjusted with slot 90 as needed.
While specific embodiments of this invention have been described, it will be apparent to those skilled in the art that various modifications thereto can be made without departing from the spirit and scope of this invention as defined in the appended claims.
Claims
1. A balance assembly for a rotary turbine component, which comprises:
- a. a generally annular balance weight retention member having a circumferential periphery and a slot formed therein along at least a portion thereof, the slot having: (1) a bottom surface; (2) an opening spaced from the bottom surface; and (3) a pair of spaced apart and opposed side walls connecting the bottom surface and the opening, the side walls sloping inwardly between the bottom surface and the opening to define a balance weight engaging section;
- b. at least one balance weight being configured and sized to be insertable through the opening of the slot and to be positionable for movement within the slot and having a pair of spaced apart generally inwardly sloping shoulder surfaces capable of engaging the side walls of the slot at the balance weight engaging section; and
- c. a balance weight securing member associated with the at least one balance weight that can be actuated to: (1) move the at least one balance weight away from the bottom surface so that the shoulder surfaces engage the side walls at the balance weight engaging section such that the at least one balance weight is in a secured position within the slot; or (2) move the at least one balance weight towards the bottom surface so that the shoulder surfaces do not engage the side walls at the balance weight engaging section such that the at least one balance weight is in a unsecured and movable position within the slot.
2. The assembly of claim 1 wherein the slot has a generally dovetail-shaped cross-section.
3. The assembly of claim 2 wherein the slot is formed in the balance weight retention member along the entire circumferential periphery thereof.
4. The assembly of claim 3 wherein the opening of the slot has a substantially uniform width along the entire circumferential periphery.
5. The assembly of claim 2 wherein the balance weight engaging section of the slot has a generally trapezoidal shape.
6. The assembly of claim 1 wherein there are at least two balance weights.
7. The assembly of claim 6 wherein there are a pair of balance weights.
8. The assembly of claim 1 wherein the balance weight securing member comprises a bolt having a threaded shaft and wherein the at least one balance weight has a threaded portion for receiving the threaded shaft that extends from the top to the bottom of the at least one balance weight.
9. The assembly of claim 8 wherein the threaded shaft has a distal end that projects outwardly away from the bottom of the at least one balance weight when the bolt is turned in the secured position direction and engages the bottom surface of the slot so that the at least one balance weight is forced away from the bottom surface of the slot and towards the side walls of the slot at the balance weight engaging section thereof.
10. The assembly of claim 10 which further comprises a locking member for preventing the bolt from being disconnected from the at least one balance weight.
11. The assembly of claim 10 wherein the locking member comprises a generally cylindrical bore formed in the distal end of the shaft perpendicular to the longitudinal axis thereof and a locking pin that is insertable into the bore.
12. A balance assembly for a rotary turbine component, which comprises:
- a. a generally annular balance weight retention member having a circumferential periphery and a slot formed therein along at least a portion thereof, the slot having: (1) a bottom surface; (2) an opening spaced from the bottom surface; and (3) a pair of spaced apart and opposed side walls connecting the bottom surface and the opening, and being configured to define: (a) a lower section of the slot wherein the side walls extend generally upwardly from the bottom surface; (b) an intermediate section of the slot adjacent to the lower section and wherein the side walls slope generally inwardly to form a constriction at the top of the intermediate section; and (c) an upper section of the slot adjacent to the intermediate section and wherein the side walls slope generally outwardly from the constriction to the opening;
- b. at least one balance weight being configured and sized to be insertable through the opening and upper section of the slot and to be positionable for movement within the slot and having: (1) a base portion with a width smaller than the width defined by the lower section of the slot so that the at least one balance weight is movable within the slot; and (2) a shoulder portion connected to the base portion and having a pair of spaced apart shoulder surfaces sloping generally inwardly so as to be capable of engaging the side walls at the intermediate section of the slot; and
- c. a balance weight securing member associated with the at least one balance weight that can be actuated to: (1) move the at least one balance weight away from the bottom surface so that the shoulder surfaces engage the side walls at the intermediate section such that the at least one balance weight is in a secured position within the slot; or (2) move the at least one balance weight towards the bottom surface so that the shoulder surfaces do not engage the side walls at the intermediate section such that the at least one balance weight is in a unsecured and movable position within the slot.
13. The assembly of claim 12 wherein the slot is formed in the balance weight retention member along the entire circumferential periphery thereof.
14. The assembly of claim 13 wherein the opening of the slot has a substantially uniform width along the entire circumferential periphery.
15. The assembly of claim 13 wherein the slot has a generally dovetail-shaped cross-section.
16. The assembly of claim 15 wherein the upper section and intermediate section of the slot each have a generally trapezoidal shape and wherein the shoulder portion of the at least one balance weight has a generally trapezoidal shape.
17. The assembly of claim 12 wherein the balance weight securing member comprises a bolt having a threaded shaft and wherein the at least one balance weight has a threaded portion for receiving the threaded shaft that extends from the top to the bottom of the at least one balance weight.
18. The assembly of claim 17 wherein the threaded shaft has a distal end that projects outwardly away from the bottom surface of the at least one balance weight when the bolt is turned in the secured position direction and engages the bottom surface of the slot so that the at least one balance weight is forced away from the bottom surface of the slot and towards the side walls of the slot at the intermediate section thereof.
19. The assembly of claim 10 which further comprises a generally cylindrical bore formed in the distal end of the shaft perpendicular to the longitudinal axis thereof and a locking pin that is insertable into the bore.
20. The assembly of claim 12 wherein the at least one balance weight further comprises a neck section adjacent to the shoulder section that is sized and configured to be capable of fitting within the constriction in the slot.
21. A method for installing at least one balance weight in a balance assembly for a rotary turbine component, the balance assembly comprising: (a) a generally annular balance weight retention member having a circumferential periphery and a slot formed therein along at least a portion thereof, the slot having a bottom surface, an opening spaced from the bottom surface and a pair of spaced apart and opposed side walls connecting the bottom surface and the opening, the side walls sloping inwardly between the bottom surface and the opening to define a balance weight engaging section; (b) the at least one balance weight being configured and sized to be insertable through the opening of the slot and to be positionable for movement within the slot and having a pair of spaced apart generally inwardly sloping shoulder surfaces capable of engaging the side walls of the slot at the balance weight engaging section, the method comprising the steps of:
- 1. inserting the at least one balance weight through the opening of the slot of the retention member so that the at least one balance weight is in an inserted position within the slot;
- 2. adjusting the at least one balance weight from the inserted position to a balance weight securing member associating position within the slot so that the at least one balance weight is capable of being associated with the balance weight securing member; and
- 3. associating a balance weight securing member with the at least one balance weight while in the balance weight securing member associating position, the balance weight securing member being capable of being actuated to: (a) move the at least one balance weight away from the bottom surface so that the shoulder surfaces engage the side walls at the balance weight engaging section such that the at least one balance weight is in a secured position within the slot; or (b) move the at least one balance weight towards the bottom surface so that the shoulder surfaces do not engage the side walls at the balance weight engaging section such that the at least one balance weight is in a unsecured position within the slot.
22. The method of claim 21 which comprises the further step of associating with the balance weight securing member a locking member that prevents the balance weight securing member from being disassociated from the at least one balance weight.
23. The method of claim 21 wherein at least two balance weights are inserted into the slot.
24. The method of claim 23 wherein a pair of balance weights are inserted into the slot.
25. The method of claim 23 wherein the slot is formed in the balance weight retention member along the entire circumferential periphery thereof and wherein the opening of the slot has a substantially uniform width along the entire circumferential periphery.
26. The method of claim 25 which comprises the further step of moving the inserted balance weights in the slot until positioned approximately equally spaced from each other.
27. The method of claim 21 wherein the rotary turbine component is a rotor positioned within a turbine engine section having a radially extending access pathway for accessing the balance assembly.
28. The method of claim 27 for subsequent balancing of the rotor after insertion of the at least one balance weight and positioning thereof at a first position within the slot, and after the rotor is operated such that balancing thereof is needed, the method comprising the further steps of: (4) rotating the rotor such that the at least one balance weight is accessible through the access pathway; and (5) moving the at least one balance weight to a second position within the slot to achieve subsequent balancing of the rotor.
29. The method of claim 27 wherein the at least one balance weight is inserted within the slot before the retention member is secured to the rotor.
30. A turbine engine section having a balance assembly for a rotary turbine component positioned in the turbine section and a radially extending access pathway for accessing the balance assembly for adjusting the position of at least one balance weight within a slot of a balance weight retention member in the balance assembly, the balance assembly comprising:
- a. a generally annular balance weight retention member having a circumferential periphery and a generally dovetail-shaped slot formed therein along the entire length thereof, the slot having: (1) a bottom surface; (2) an opening spaced from the bottom surface; and (3) a pair of spaced apart and opposed side walls connecting the bottom surface and the opening, the side walls sloping inwardly at a section of the slot between the bottom surface and the opening;
- b. at least one balance weight being configured and sized to be movable within the slot and having a pair of spaced apart shoulder surfaces sloping generally inwardly so as to be capable of engaging the side walls of the slot at the balance weight engaging section;
- c. a balance weight securing member associated with the at least one balance weight that can be actuated to: (1) move the at least one balance weight away from the bottom surface so that the shoulder surfaces engage the side walls at the balance weight engaging section of the slot such that the at least one balance weight is in a secured position within the slot; or (2) move the at least one balance weight towards the bottom surface so that the shoulder surfaces do not engage the side walls at the balance weight engaging section of the slot such that the at least one balance weight is in an unsecured position within the slot.
31. The turbine section of claim 30 wherein the slot is formed in the balance weight retention member along the entire circumferential periphery thereof.
32. The turbine section of claim 31 wherein there are at least two balance weights.
33. The turbine section of claim 32 wherein there are a pair of balance weights.
34. The turbine section of claim 30 wherein the balance weight securing member comprises a bolt having a threaded shaft and wherein the at least one balance weight has a threaded portion for receiving the threaded shaft that extends from the top to the bottom of the at least one balance weight.
35. The turbine section of claim 30 wherein the rotary turbine component is a rotor positioned within the turbine section and wherein the at least one balance weight is inserted within the slot before the retention member is secured to the rotor.
36. The turbine section of claim 30 wherein the balance weight engaging section of the slot has generally trapezoidal shape.
Type: Application
Filed: Jun 1, 2004
Publication Date: Dec 1, 2005
Inventors: James Przytulski (Fairfield, OH), William McGreehan (Liberty Twp., OH), John Altman (Cincinnati, OH), Clarence Shaub (Lebanon, OH), Fernando Ceccopieri (Loveland, OH)
Application Number: 10/857,820