Coupling system for modular base deck and display system
A transportable base deck for use in a display system comprises a plastic base portion having an upper portion with a generally flat upper support surface. The base portion is generally rectangular. A plurality of legs extend downwardly from the upper portion and are positioned to support the upper portion above a floor. The base deck is configured to act as a side deck or an end deck to the display system, or to stand alone or back to back with another base deck. The base deck can include a back stop wall extending downwardly from the rear portion of the upper portion of the base portion toward the floor. The base deck can also include an interface for connecting the base deck to a display system.
This Application claims the benefit of U.S. Provisional Application No. 60/546,523 filed Feb. 20, 2004, the contents of which are herein incorporated herein by reference. This Application is being filed concurrently with U.S. patent application Ser. No. ______ (“Modular Base Deck and Display System,” Attorney Docket No. 4112P097) which also claims the benefit of the above Provisional Application.
FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTN/A
TECHNICAL FIELDThe present invention generally relates to base decks utilized with display systems and more particularly, to mobile plastic base decks having a back stop wall and including an interface for coupling the base deck to the display system.
BACKGROUND OF THE INVENTIONDisplay systems, sometimes referred to as gondolas, typically include a frame structure and a plurality of shelves (or other display formations, e.g., hooks or pegs for hanging items) supported by the frame structure. The frame structure typically includes a main upright wall panel supported by legs extending outwardly from both sides of the bottom of the panel. An end wall panel is sometimes connected at one or both ends of the main wall panel and is positioned perpendicular to the main wall panel. This gives the display system an “I” (if both ends include an end wall) or “T” (if only one end includes an end wall) top plan view. The display systems are typically used in retail stores and other similar facilities to position and display product.
The frames of the display systems preferable allow for shelving on both sides of the system and at both ends. However, some display systems may be placed with a side or end against a wall or other structure—thus limiting the amount of shelving or other display structure in the system.
The display systems include base decks that are configured to act as the lowest or ground level shelves of the system. The base decks are typically metal shelves that rest on or are supported by the legs of the frame, or include additional support. These metal shelves are securely fixed to the frame structure.
The prior display systems required store personnel to bring products to the display system via a cart, or a wood or plastic pallet carried by a hand or mechanical fork lift, and load the products onto the base decks and other shelving structure. If it was desired to remove or reorganize the placement of such products, the store personnel would again have to use the cart or pallets and forklifts to unload the products from the base decks, and transport them to a new location.
The base area of the display system is subject to abuse. The store personnel or outside venders delivering products for placement in the display systems, can harm the base area when loading or unloading such products, or by contacting the base area with the carts, forklifts, etc., used to bring the products to the system from a back storage or warehouse area of the store. Additionally, the base area can be abused from shoppers hitting this area with their shopping carts.
The present invention is provided to solve the problems discussed above and other problems, and to provide advantages and aspects not provided by prior systems of this type. A full discussion of the features and advantages of the present invention is deferred to the following detailed description, which proceeds with reference to the accompanying drawings.
SUMMARY OF THE INVENTIONThe present invention is directed toward various aspects relating to improved base decks as well as to modifications to display systems utilizing the improved base decks. The base decks are configured either for placement on the side of a display system and may be referred to herein as side decks, or at the end of the display system and may be referred to herein as end decks. Additionally, in some applications the base decks may be used as stand alone units, or may be placed deck to deck without association to a display system. Many of the concepts disclosed herein with respect to one of a side deck or an end deck may be transferable to the other.
The base decks of the present invention comprise a structural deck portion and offsets. The deck portion is used to support various types of loads, such as products to be displayed in a display system. The offsets (such as legs, feet and/or wheels) are used to position the base deck relative to the floor, rack or transport systems. Additionally, various features are shown or described and discussed herein relating to aesthetics, identification, protection, positioning, signage, ergonomics, safety, reparability, recycle ability, and dimensional adaptability of the base decks and display systems.
The present invention is also directed to systems for interfacing (sometimes referred to as “docking”) a mobile base deck with the frame of a display system. The interface provides a means to position and/or secure the base deck proximate the display frame and/or to prevent unintentional dislodgement or significant movement of the base deck when associated with a display system. The interface concepts shown include both active and passive means of connecting one or more of the front edge, back edge, side edges, bottom offsets, or top surface of the base deck to the display system's frame.
The base decks of the present invention include a plastic base portion that can be created from a recycled or recyclable plastic. The base deck also includes a deck portion that can also be created from a recycled or recyclable plastic or can include other materials, such as metal, wood or composites.
The base decks of the present invention can be transported to and from various locations within a retail/distribution environment without having to transfer goods/products to and from other pallets or container systems (which typically require the use of large material handling equipment). Thus, goods can be transferred from loading docks, warehouses, storage locations or other areas of a retail store more easily without the use of equipment, or at least without using large equipment.
In accordance with one embodiment of the present invention, a transportable base deck for use in a display system comprises a plastic base portion having an upper portion with a generally flat rectangular upper support surface. The base portion includes a front portion, a rear portion opposing the front portion, a first side and a second side opposing the first side. A plurality of legs extend downwardly from the upper portion and are positioned to support the upper portion above a floor. The legs can be plastic, and can be integrally formed with the upper portion of the base portion, or can be connectable to the upper portion, for example, by a snap-fit connector, or a bolt. The base deck also includes a back stop wall extending downwardly from the rear portion of the upper portion of the base portion toward the floor. The back stop wall prevents forks from a hand cart or fork lift from extending beyond the rear portion of the base deck and accidentally moving, and/or tipping over, a display system or other object immediately behind the base deck when lifting and/or moving the base deck. The back stop wall can also be plastic and integrally formed with the upper portion.
The base deck can be used as a side deck for a display system. The display system includes an upright planar wall, a first leg extending outwardly from a lower portion of a first side of the planar wall at a first location and a second leg extending outwardly from the first side of the planar wall portion at a second location. Similar legs can extend from the second side of the planar wall. It is contemplated that it is likely more than two display legs per side will be used depending on the overall length of the system The base deck is configured to fit between the first leg and the second leg extending from the planar wall. Similarly, other base decks can fit between sets of consecutive legs extending from the planar wall.
The base deck can include a first wing extending outwardly from the first side of the upper portion of the base deck. The first wing is configured to cover at least a portion of the first leg extending from the planar wall of the display system (preferably about half of the leg so that a wing from another base deck on the other side of the leg covers the remaining portion). The base deck also includes a second wing extending outwardly from the second side of the upper portion of the base portion. Similar to the first wing, the second wing is configured to cover a portion of the second leg extending outwardly from the planar wall of the display system.
The base deck can include a first wheel and a second wheel extending downwardly from the upper portion of the base portion of the base deck. The wheels can be incorporated in the legs extending downwardly from the upper portion, or can be used in place of the legs. The wheels can be unidirectional to help slide the base desk into a slot defined by two display legs. Alternatively, the wheels could be omni-directional and provide assistance in transporting the base deck to or from the display system.
The upper portion of the display system can include one or more scuff guards about an outer periphery. The scuff guards protect the base deck from abuse due to carts or other objects colliding into the deck.
The base portion of the base deck can be utilized to support products directly on its upper surface, or an upper deck portion can be connected to the upper portion or be formed integral with the upper portion. The upper deck portion can be formed from wood, metal and/or a composite material.
According to another embodiment of the invention, a transportable base deck comprises a generally rectangular base portion having a plastic upper portion supported by a plurality of legs extending downwardly from the upper portion. An upper deck having a support surface is connected to the upper portion. The upper deck can be provided with a plurality of perforations. The perforations can be used to facilitate fastening the upper deck to the base portion, or for positioning and fastening objects to the upper deck. For example, signage or dividers can utilize the perforations to connect to the upper deck.
Additionally, the base deck can include one or more reinforcing members. The reinforcing members can be secured to the upper portion of the base deck, as needed to support heavy goods placed on the deck and limit the amount of deflection of the deck.
The transportable base deck further comprises a mechanism for coupling the base deck to a display system. In this regard, both the base deck and the display system can be configured to include components to allow the base decks to interface with the display system in either a side deck position or an end deck position.
In accordance with one embodiment of the present invention, a transportable base deck for use in a display system having a docking mechanism in the form of at least one hook member appending from the display system is disclosed. The transportable base deck comprises a base portion, an upper surface, a front portion, a rear portion, and opposing side portions.
The base deck also comprises an engagement feature provided to interface with a docking mechanism of a display system. In this instance the docking mechanism of the display system includes at least one corresponding hook member. The engagement feature comprises a notch disposed in the rear portion of the base deck and provided to guide and secure a hook member therein. The notch can include opposed inwardly tapered sidewalls to assist in guiding the hook member therein. The notch includes a catch mechanism disposed proximate a terminal end of the notch. The catch mechanism is provided to receive at least a portion of a corresponding hook member disposed on a display system.
In accordance with one embodiment of the present invention, the catch mechanism comprises a lip portion. The lip portion being provided to receive at least a portion of a corresponding hook member disposed on a display system. The base deck can also include a base plate disposed proximate the terminal end of the notch, wherein the base plate defines the lip portion of the engagement feature.
Alternatively, the catch mechanism can comprise a bar extending across at least a portion of the notch. Accordingly, the bar will receive at least a portion of a corresponding hook member disposed on a display system. The catch mechanism could alternatively comprises a spring biased latch in which the latch engages and secures at least a portion of a corresponding hook member disposed on a display system.
In one embodiment of the present invention, the notch may be centrally disposed in the rear portion of the base deck. Alternatively, the base deck may further comprise a plurality of legs extending downwardly from the upper deck portion for supporting the upper deck portion above the floor. According to such an embodiment, each of the legs of the base deck can include a separate notch provided to guide and secure a corresponding hook member from a display system.
In accordance with yet another embodiment of the present invention, a transportable base deck for use in a display system having a pocket member appending therefrom is disclosed. The transportable base deck comprises a base portion, an upper surface, a front portion, a rear portion, and opposing side portions.
The base deck also has an engagement feature provided to interface with the pocket member of the display system. The engagement feature comprises at least one foot projecting downwardly from the base portion of the base deck which cooperatively engages the pocket member of the display system. In one embodiment, the foot is centrally disposed on the rear portion of the base deck.
In accordance with still another embodiment of the present invention, a coupling system is disclosed. The coupling system comprises a docking mechanism having at least one position holding feature and a corresponding engagement feature provided to cooperatively receive the at least one position holding feature. The position holding feature is adapted to be disposed on a display system, and the engagement feature is disposed on a transportable base deck.
According to one embodiment the position holding feature comprises at least one hook member adapted to be attached proximate a bottom portion of a display system. The engagement feature of this embodiment comprises at least one notch disposed in the rear portion of the base deck. Each notch includes a catch mechanism disposed proximate a respective terminal end. The catch mechanism is provided to receive at least a portion of a corresponding hook member disposed on a display system.
The catch mechanism can include a lip portion, a bar or a ring that receives at least a portion of a corresponding hook member disposed on a display system. Alternatively, the catch mechanism can be a spring biased latch that engages and secures at least a portion of a corresponding hook member disposed on a display system.
According to another embodiment, the position holding feature comprises at least one pocket member adapted to be attached proximate a bottom portion of a display system. According to this embodiment, the engagement feature comprises at least one corresponding foot projecting downwardly from the base portion of the base deck. Each foot cooperatively engages a corresponding pocket member when the interface is actively engaged.
The pocket member is defined by a front surface and opposed side walls. The front surface can have an upwardly and inwardly canting frontal plane.
The base decks and display systems disclosed herein may be in a variety of sizes and configurations. Additionally, while shown and discussed primarily as a display system designed for retail merchandizing, the structures described are not limited by application but include and can be incorporated in modular bases and interfaces with any type of fixture or base.
Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.
BRIEF DESCRIPTION OF THE DRAWINGSTo understand the present invention, it will now be described by way of example, with reference to the accompanying drawings in which:
While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
The present invention is directed to a base deck for use in a display system and to a display system incorporating one or more of the base decks as side decks and/or end decks. In an alternative embodiment of the invention, the base deck can be utilized as a stand alone structure, or can be positioned back-to-back with a second base deck to display products. The base deck of the present invention is intended to be easily transportable so that goods or products placed on the base deck can be easily moved from a back of the store warehouse to the display system, or from one display system to another, or from one position on a display system to another by simply moving the entire deck. The base decks are also designed to be durable and be able to withstand abuse, such as—for example—collisions with shopper's carts.
The base deck 10 includes a first end cap 24 connected to the first side 20, and a second end cap 26 connected to the second side 24. The first and second end caps 24, 26 act as scuff guards to protect the base deck 10 from collisions which may result when transporting the base deck 10, or from shopper's carts, etc. The front portion 16 of the base deck 10 includes a front scuff rail 28. The end caps 24, 26 and scuff rail 28 (these elements can also be referred to as “bumper rails”) can be a separate pieces connected to the base deck 10 (e.g., by a snap-fit, bolts, etc.). Alternatively, the end caps 24, 26 and scuff rail 28 can be plastic that is integrally formed (e.g., molded) with the base portion 12. If the base deck 10 is used as a side deck for a display system, the end caps can be removed, or the base deck can be formed without the end caps.
The base portion 12 of the base deck 10 includes one or more legs 30, 32 extending downwardly from an upper portion 35 of the base portion 12 that supports the deck portion 14. In the embodiment shown in
Preferably, the base portion 12 of the base deck 10 is formed from recycled plastics. One possible base portion 12 is made by modifying half of a plastic pallet to include the features of the base deck 10 described herein. Alternatively, the base portion can be formed to size in a molding process.
The deck portion 14 can be metal and may include perforations 34 for draining any liquid spilled on the base deck 10. Additionally, an angled label rail 36 can be formed in the deck portion 14. Product identification and pricing information can be placed in the label rail 36. In an alternative embodiment, the deck portion 14 can be plastic and can be either a separate piece secured to the base portion or can be integrally formed with the base portion 12. In further alternative embodiments, the deck portion 14 can be wood, or a composite material, or a combination of different materials.
Referring to
A plurality of display legs 46 extend outwardly from either side of the lower portions of the rails 42 to support the wall structure in an upright position. This structure is referred to as a “T Frame.”
Each base deck 10 is positioned between two of the display legs 46 to collectively form a continuous bottom shelf for the system 40. As shown in
The display system 40 disclosed in
In an embodiment shown in
Each side of the base deck 10 includes an upper deck wing 66 that extends outwardly from the deck. The deck wings 66 are preferably plastic and are integral with the upper deck portion 14. The deck wings 66 are configured to extend over a portion of display legs 46 that are positioned on either side of the base deck 10 when used as a side deck to the display system 40. In this regard, the wings 66 should be sized to extend half way across the display leg 46 so that, coupled with a wing from an adjacent side deck, the display legs 46 are completely covered and a continuous bottom or base shelf is formed by the side decks.
In terms of the embodiment of the base deck shown in
The rear portion of the base deck 10 of
The back stop wall 70 is formed from plastic and is integrally part of the base portion 12. The base deck 10 also includes an integral or snap-fit rear center leg 72. The center leg 72 separates the back stop wall 72 into a first wall portion 74 and a second wall portion 76. The center leg 72 acts as middle wall portion to create a continuous wall; however, the back stop wall 70 only needs to be in areas where a fork may be used. The center leg 72 can be used for additional support for the base deck or can be utilized to dock with the display system as described below.
The back stop wall 70 can extend to the floor, or can be just short of the floor to allow ease of cleaning in that area.
The back stop wall 72 of
The base portion 12 of the base deck 10 includes ribs 78 to provide additional strength to the base deck 10. If more strength is required for a particular use, the base deck 10 is provided with a reinforcing member 80, such as a metal bar or tube. More than one reinforcing member can be used. Similarly, additional legs can be added to provide support.
As shown in
In
Referring to
As shown in
In the embodiment shown in
The deck portion 14 of the base deck includes a pair of side overhang portions or wings 102. Each wing 102 is configured to be disposed over at least a portion of one of a pair of display system legs. In an embodiment, the overhang portions can be removable. The deck portion 14 also includes a pair of notched portions 104 to provide clearance for a vertical frame member of the display system.
Referring now to
The embodiment shown in
Unlike the embodiment shown in
Referring now to
Referring to
The three-leg 130, 132 base deck 10 provides more support and stability by virtue of the presence of the center leg 132. Additionally, because the engagement feature 134 is incorporated into the center leg 132 rather than the other legs, the stability and support properties of other legs can be enhanced without being encumbered by the engagement features. Additionally, the base deck 10 of this embodiment provides an open-front design which allows for access under the base deck for cleaning of a floor upon which the display system is placed.
Referring to
In yet another alternate embodiment, a pocket member as shown in
Referring to
The positioning of the hook blocks allows weight from the base deck (and whatever is on the base deck) to be transferred to the ground rather than to the end wall 174 or frame elements of the display system 40. This is of particular importance for base decks having heave loads.
Material handling equipment, such as a hand pallet jack, or a fork lift, having two forks extending outwardly is used to transport or maneuver the base deck 10. In this regard, the forks are inserted through the open front portion 38 (between the front legs or feet) of the base deck 10, and are lifted upward to contact the underside of the base portion 12 to lift the base deck 10 upward and support it during transport. In the embodiment shown in
When material handling equipment is utilized, certain features may be incorporated into the system of the present invention to enhance usage of such equipment. For example, a docking bay may be incorporated into one or more of the docking mechanisms and/or docking plates previously described. The docking bay includes a floor pad to help stabilize the display system during maneuvering and installation (docking) of a base deck within the display system. The docking bay may also incorporate one or more of the other aspects of the invention, including one or more position holding or locking features previously described. Additionally, one or more alignment legs can be incorporated into a floor pad to aid in alignment of the base deck during docking.
Any number of the aspects of the present invention described herein can be incorporated into a single embodiment, either alone or in combination with other aspects of the invention.
While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying claims.
Claims
1. A transportable base deck for use in a display system, wherein the display system includes a docking mechanism having at least one hook member appending therefrom, the transportable base deck comprising:
- a base portion, an upper surface, a front portion, a rear portion, and opposing side walls; and,
- an engagement feature provided to interface with a docking mechanism of a display system, the engagement feature comprising a notch disposed in the rear portion of the base deck and provided to guide and secure a hook member therein, wherein the notch includes a catch mechanism disposed proximate a terminal end of the notch, the catch mechanism being provided to receive at least a portion of a corresponding hook member disposed on a display system.
2. The base deck of claim 1, wherein the catch mechanism comprises a lip portion, the lip portion being provided to receive at least a portion of a corresponding hook member disposed on a display system.
3. The base deck of claim 2, further comprising a base plate disposed proximate the terminal end of the notch.
4. The base deck of claim 3, wherein the base plate defines the lip portion of the engagement feature.
5. The base deck of claim 1, wherein the catch mechanism comprises a bar extending across at least a portion of the notch, the bar being provided to receive at least a portion of a corresponding hook member disposed on a display system.
6. The base deck of claim 1, wherein the catch mechanism comprises a spring biased latch, the latch being provided to engage and secure at least a portion of a corresponding hook member disposed on a display system.
7. The base deck of claim 1, wherein the notch further includes opposed inwardly tapered sidewalls.
8. The base deck of claim 1, wherein the notch is centrally disposed in the rear portion of the base deck.
9. The base deck of claim 1, further comprising a plurality of legs extending downwardly from the upper deck portion for supporting the upper deck portion above the floor.
10. The base deck of claim 9, wherein each of the plurality of legs of the base deck includes a notch provided to guide and secure a corresponding hook member from a display system therein.
11. The base deck of claim 1, wherein the base deck is a side deck for a display system, the display system comprising a planar wall portion, a first leg extending outwardly from a lower portion of a first side of the planar wall at a first location and a second leg extending outwardly from the first side of the planar wall at a second location, the base deck being configured to fit between the first leg and the second leg extending from the planar wall.
12. A transportable base deck for use in a display system, wherein the display system includes at least one pocket member appending therefrom, the transportable base deck comprising:
- a base portion, an upper surface, a front portion, a rear portion, and opposing side walls; and,
- an engagement feature provided to interface with a docking mechanism of a display system, the engagement feature comprising at least one foot projecting downwardly from the base portion of the base deck and being provided to cooperatively engage a corresponding pocket member of a display system.
13. The base deck of claim 12, wherein the foot is centrally disposed on the rear portion of the base deck.
14. In a display system adapted to receive a transportable base deck, a coupling system comprising a docking mechanism having at least one position holding feature, and a corresponding engagement feature provided to cooperatively receive the at least one position holding feature, wherein the at least one position holding feature is adapted to be disposed on a display system, and the engagement feature is disposed on a transportable base deck.
15. The coupling system of claim 14, wherein the position holding feature comprises at least one hook member adapted to be attached proximate a bottom portion of a display system, and wherein the engagement feature comprises at least one notch disposed in the rear portion of the base deck, the at least one notch including a catch mechanism disposed proximate a terminal end of the at least one notch, the catch mechanism being provided to receive at least a portion of a corresponding hook member disposed on a display system.
16. The coupling system of claim 15, wherein the catch mechanism comprises a lip portion, the lip portion being provided to receive at least a portion of a corresponding hook member disposed on a display system.
17. The coupling system of claim 15, wherein the catch mechanism comprises a bar extending across at least a portion of the notch, the bar being provided to receive at least a portion of a corresponding hook member disposed on a display system.
18. The coupling system of claim 15, wherein the catch mechanism comprises a spring biased latch, the latch being provided to engage and secure at least a portion of a corresponding hook member disposed on a display system.
19. The coupling system of claim 14, wherein the position holding feature comprises at least one pocket member adapted to be attached proximate a bottom portion of a display system, and the engagement feature comprises at least one foot, the at least one foot projecting downwardly from the base portion of the base deck and being provided to cooperatively engage the at least one corresponding pocket member when the interface is actively engaged.
20. The cooperative system of claim 19, wherein the pocket member is defined by a front surface and opposed side walls, the front surface having an upwardly and inwardly canting frontal plane.
Type: Application
Filed: Feb 18, 2005
Publication Date: Dec 29, 2005
Inventors: Mark Snyker (Delafield, WI), Jack Fillmore (Oconomowoc, WI)
Application Number: 11/061,136