Golf club head structure for casting in Fe-Mn-Al alloy

Abstract

A golf club head structure includes a striking plate member and a weight member connected thereto. The striking plate member is cast in Fe—Mn—Al alloy and integrally formed with a striking portion and a hosel portion so as to improve casting fluidity in the slurry shell and to eliminate contraction cavities. The weight member is made of high specific gravity material used to adjust a center of gravity of the golf club head.

Description

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a golf club head structure for casting in Fe—Mn—Al alloy. More particularly, the present invention relates to a golf club head structure consisting of a striking plate member and a weight member, wherein the striking plate member is cast in Fe—Mn—Al alloy to improve vibration-absorbable characteristic.

2. Description of the Related Art

Referring initially to FIG. 1, it illustrates a conventional golf club head structure casting in Fe—Mn—Al alloy. The golf club head is integrally formed with a club head body 10 which has a thickness generally greater than 5 mm that may deteriorate casting fluidity in slush casting. A striking plate 11 connects to a face portion of the club head body 10 for striking a golf ball (not shown) while a hosel 12 connecting to a side portion of the club head body 10 for receiving a shaft (not shown). The club head body 10 further includes a compartment 100 to accommodate a weight member 20. A rear portion of the club head body 10 is recessed an undercut (not labeled) that provides with a space to permit the deformation of the striking plate 11 within the undercut.

Fe—Mn—Al alloy has highly low density, high coefficient of elasticity and high degree of hardness that performs excellently vibration-absorbable and highly heterogeneous-weldable characteristic. Hence, when Fe—Mn—Al alloy is employed to cast a golf club head, it can accomplish to lower a center of gravity, to improve striking ability and heterogeneous welding quality, and to enlarge striking surface area.

In slush casting, there are several problems of worse casting fluidity in a slurry shell and casting quality for casting in Fe—Mn—Al alloy due to changes in thickness and a complicated three-D structure of the club head body 10. Inevitably, when Fe—Mn—Al alloy is employed to cast a casting of a golf club head, a finished product of the casting has many casting deficiencies of cold-shot, contraction cavities and slag-eye due to low casting fluidity in a slurry shell. Generally, the improvement of casting technology and cast molding system may eliminate deficiencies of cold-shot and slag bonding. As to the contraction cavity, a finishing and grinding process can eliminate it. However, when the contraction cavities are located in a complicated structure and an unbalanced thickness (such as an opening or an undercut) of the golf club head, it is hard to eliminate the contraction cavities by means of the finishing and grinding process. Consequently, the contraction cavities may be remained on the surface of the golf club head that may result in a decrease in the value of products. Thus, the applied scope of Fe—Mn—Al alloy in the industry is restricted and unsuitable for casting the golf club head. Hence, there is a need for a club head structure which is suitable for using Fe—Mn—Al alloy in slush casting.

To adjust a center of gravity of the golf club head, the club head body 10 must reserve the compartment 100 to fittingly accommodate the weight member 20 that the golf club head has a desired weight and a center of gravity. To reduce dimensions of the golf club head, the club head body 10 must be dimensioned as small as possible. Because of this task, it is preferable to size the weight member 20 as small as possible that cannot effectively adjust a center of gravity of the golf club head. However, the compartment 100 may complicate the structure of the club head body 10 that is unsuitable for slush casting. Namely, the structure of the club head body 10 is simplified by eliminating the compartment 100. Hence, there is also a need for a simplified structure of the golf club head which is suitable for using Fe—Mn—Al alloy in slush casting.

The present invention intends to provide a golf club head structure consisting of a striking plate member and a weight member for casting in Fe—Mn—Al alloy. For better casting fluidity in a slurry shell, relative changes in thickness of a casting of the striking plate member are controlled in a particular ratio that aids low casting fluidity of molten iron in the slurry shell for casting in Fe—Mn—Al alloy to eliminate contraction cavities of the casting. Thereby, the golf club head structure for Fe—Mn—Al with excellently vibration-absorbable characteristic can enhance casting quality in such a way to mitigate and overcome the above problem.

SUMMARY OF THE INVENTION

The primary objective of this invention is to provide a golf club head structure for casting a striking plate member in Fe—Mn—Al alloy. A casting of the striking plate member employs a particular ratio of thickness that aids low casting fluidity of molten iron in a slurry shell for casting in Fe—Mn—Al alloy to eliminate contraction cavities of the casting. Thereby, the golf club head structure for Fe—Mn—Al with excellently vibration-absorbable characteristic can enhance casting quality.

The secondary objective of this invention is to provide the golf club head structure for casting a striking plate member in Fe—Mn—Al alloy. The striking plate member directly connects to a weight member to simplify the entire structure of the golf club head that may aids low casting fluidity of molten iron in the slurry shell for casting in Fe—Mn—Al alloy.

The golf club head structure in accordance with the present invention includes a striking plate member and a weight member connected thereto. The striking plate member is cast in Fe—Mn—Al alloy and integrally formed with a striking portion and a hosel portion so as to improve casting fluidity in the slurry shell and to eliminate contraction cavities. The weight member is made of high specific gravity material used to adjust a center of gravity of the golf club head.

Other objectives, advantages and novel features of the invention will become more apparent from the following detailed description and the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will now be described in detail with reference to the accompanying drawings wherein:

FIG. 1 is an exploded perspective view of a conventional golf club head structure in accordance with the prior art;

FIG. 2 is an exploded perspective view of a golf club head structure in accordance with a preferred embodiment of the present invention;

FIG. 3 is a rear exploded perspective view of the golf club head structure in accordance with a preferred embodiment of the present invention;

FIG. 4 is a combined perspective view of the golf club head structure in a welding process in accordance with a preferred embodiment of the present invention; and

FIG. 5 is a perspective view of a finished product of the golf club head structure in accordance with a preferred embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

Referring to FIGS. 2 through 5, reference numerals of the preferred embodiment of the present invention have applied the identical numerals of the conventional golf club head member, as shown in FIG. 1. The construction of the golf club head member in accordance with the preferred embodiment of the present invention has similar configuration and same function as that of the conventional golf club head member and detailed descriptions may be omitted.

Referring to FIGS. 2 and 3, a golf club head structure in accordance with a preferred embodiment of the present invention includes a striking plate member 10a and a weight member 10b to constitute a club head body 10′. Preferably, the striking plate member 10a is substantially shaped a spatula-like member while the weight member 10b being substantially shaped an irregular ring member.

The construction of the striking plate member 10a shall be described in detail. The striking plate member 10a is a front portion of the club head body 10′ integrally formed with a striking portion 11′ and a hosel portion 12′. In manufacture, the structure of the striking plate member 10a is suitable for Fe—Mn—Al alloy in slush casting. Preferably, the striking portion 11′ of the striking plate member 10a has a thickness smaller than 5 mm that may enhance casting fluidity in slush casting. A connection portion of the striking portion 11′ to the hosel portion 12′ has changes in thickness to improve casting fluidity in the slurry shell and casting quality. The combined member of the striking portion 11′ with the hosel portion 12′ has a minimum thickness and a maximum thickness respectively. Preferably, the ratio of the minimum thickness to the maximum thickness ranges between 0.56 and 1.00. When the striking plate member 10a is cast in a slurry shell (not shown) in Fe—Mn—Al alloy, the slurry shell has a cavity preformed a predetermined width that changes for corresponding to the ratio of the minimum thickness to the maximum thickness of the striking plate member 10a. Accordingly, pouring worse casting fluidity of molten iron of Fe—Mn—Al alloy into the slurry shell, the molten iron of Fe—Mn—Al alloy is able to pass through each width of the slurry shell without generating contraction cavities and slag-eye in a casting. Namely, since the changes in width of the slurry shell is confined, the worse casting fluidity of molten iron of Fe—Mn—Al alloy can reduce the possibility of remaining as less contraction cavities and slag-eye as possible in the striking plate member 10a. Thereby, low specific gravity of Fe—Mn—Al alloy is suitable for manufacturing the striking plate member 10a that may improve casting quality and products. Consequently, the striking plate member 10a performs low specific gravity (6.8 g/cm³), excellently vibration-absorbable and highly heterogeneous-weldable characteristic, high coefficient of elasticity, and high degree of hardness.

Referring again to FIGS. 2 and 3, the construction of the weight member 10b shall be described in detail. The weight member 10b is a rear portion of the club head body 10′ formed an opening 13 that is adapted to permit the deformation of the striking portion 11′ of the striking plate member 10a therein while striking a golf ball. The weight member 10b is made of metal material with high specific gravity (about 10.0 g/cm³). Preferably, the metal material for the weight member 10b is tungsten alloy or W—Fe—Ni alloy. The total weight of the weight member 10b is greater than that of the striking plate member 10a. The construction of the weight member 10b consists of a top portion and a bottom portion greater than the top portion that considerably lowers a center of gravity of the club head body 10′ to thereby improve striking ability and distance. To accomplish various design choices, the desired weight member 10b is made of various specific weights for metal or alloy material selected from a group consisting of stainless steel, low-carbon steel, alloy steel or other steel.

Turning now to FIGS. 4 and 5, it illustrates a combined club head body in accordance with the preferred embodiment of the present invention. To prevent deformation and cracks of the club head members, the club head body 10′ is formed by welding the striking plate member 10a to the weight member 10b instead of press-fitting the striking plate member 10a in the weight member 10b. In welding process, the present invention employs a nickel-welding rod and a current of a welding torch preferably ranges from 100 A to 150 A that may improve heterogeneous-weldable characteristic. Further, welding process can be selected from a group consisting of gas tungsten arc welding, brazing, laser beam welding, plasma arc welding and ion beam welding. After welding, a rear surface of the striking plate member 10a securely connects to the weight member 10b and a welding line 14 is remained therebetween. Subsequently, precision finishing on the welding line 14 and the surface of the club head body 10′ can obtain a finished product of the club head body 10′. Alternatively, each of the striking plate member 10a and the weight member 10b provides with a predetermined processing area for precision finishing.

Referring back to FIG. 1, the conventional club head structure results in generating contraction cavities and slag-eye remained in a casting. However, as best shown in FIG. 2, the present invention employs a single member of the striking plate member 10a made of Fe—Mn—Al alloy so that it can avoid generating contraction cavities and slag-eye in the striking plate member 10a, and perform excellently vibration-absorbable characteristic of Fe—Mn—Al alloy. Consequently, the club head structure in accordance with the present invention accomplishes casting quality of the club head body 10′.

Although the invention has been described in detail with reference to its presently preferred embodiment, it will be understood by one of ordinary skill in the art that various modifications can be made without departing from the spirit and the scope of the invention, as set forth in the appended claims.

Claims

1. A golf club head comprising:

a striking plate member made of low casting fluidity metal, and integrally formed with a striking portion and a hosel portion to constitute a single member; and

a weight member securely connected to a rear surface of the striking portion of the striking plate member, and adapted to adjust a center of gravity of the entire golf club head;

wherein when the striking plate member is cast, the single member of the striking plate member suitable for low casting fluidity metal in slush casting that eliminates contraction cavities and slag-eyes remained in the striking plate member.

2. The golf club head as defined in claim 1, wherein the low casting fluidity metal is Fe—Mn—Al alloy.

3. The golf club head as defined in claim 1, wherein the striking plate member has a maximum thickness and a minimum thickness, and the ratio of the minimum thickness to the maximum thickness ranges between 0.56 and 1.00 that aids low casting fluidity of molten iron in a slurry shell for casting in low fluidity metal.

4. The golf club head as defined in claim 1, wherein the striking plate member has a thickness smaller than 5 mm for enhancing casting fluidity in slush casting.

5. The golf club head as defined in claim 1, wherein the striking plate member is formed in a slurry shell which has widths changing for corresponding to the thickness of the striking plate member.

6. The golf club head as defined in claim 1, wherein the weight member forms an opening adapted to permit the deformation of the striking portion of the striking plate member therein while striking a golf ball.

7. The golf club head as defined in claim 1, wherein the weight member is made of tungsten alloy or W—Fe—Ni alloy.

8. The golf club head as defined in claim 1, wherein the striking plate member connects to the weight member by welding.

9. The golf club head as defined in claim 8, wherein the golf club head employs nickel solder for welding the striking plate member to the weight member.

10. The golf club head as defined in claim 8, wherein the welding process can be selected from a group consisting of gas tungsten arc welding, brazing, laser beam welding, plasma arc welding and ion beam welding.

11. The golf club head as defined in claim 1, wherein the total weight of the weight member is greater than that of the striking plate member, and used to adjust a center of gravity of the golf club head.

12. The golf club head as defined in claim 1, wherein the weight member consists of a top portion and a bottom portion greater than the top portion that considerably lowers a center of gravity of the club head body.

13. The golf club head as defined in claim 1, wherein the striking plate member is shaped a spatula-like member.

14. The golf club head as defined in claim 1, wherein the weight member is shaped an irregular ring member.