Mortar less brick wall construction
A method for constructing a brick veneer wall without the use of mortar between the bricks is disclosed. The method is particularly adapted for use with bricks fabricated from andestic tuff material.
The present invention is directed to a method of construction. In particular, the method is directed to the construction of a veneer brick wall that is constructed without the use of mortar between the bricks.
Normally, veneer brick walls are constructed in front of structural walls. In the available prior veneer walls, the bricks forming the walls are fabricated into a wall by the use of mortar between the bricks. This type of construction suffers from several defects including the eventual deterioration of the mortar between the bricks which results in the deterioration of the structural integrity of the wall. In addition, there are certain geographic locations where the availability of raw material needed for the fabrication of conventional brick material is severely limited. At such locations, it is expensive to construct a brick wall which would require costs associated with transporting the bricks over a long distance.
The present invention is directed to use of a particular type of brick that is fabricated from a raw material prevalent in certain areas of the world. The bricks fabricated from this material are particularly appropriate for use in the method of the present invention.
SUMMARY OF THE INVENTIONThe present invention is directed to a method for constructing a mortar less veneer brick wall comprising a plurality of rows of bricks comprising the steps of fabricating a plurality of bricks that are generally rectangular in shape with a top surface, a bottom surface and four side surfaces with each brick comprising an integral means on the top surface and bottom surface for connecting the plurality of bricks into the veneer brick wall; forming some of the plurality of bricks into a first row of the veneer brick wall by placing the bricks together at adjoining side surfaces; forming a second row of the veneer brick wall on top of the first row by placing the bricks together at adjoining side surfaces and connecting the second row to the first row by the integral means; and repeating the prior step for each of the remaining plurality of rows forming the veneer brick wall.
BRIEF DESCRIPTION OF THE DRAWINGS
The present invention will now be described in terms of the presently preferred embodiments illustrated in the drawings. However, those of ordinary skill in the art will recognize that many obvious modifications may be made thereto without departing from the spirit or scope of the invention as set forth in the appended claims.
The present invention is directed to a method of construction of a veneer brick wall without using mortar between the bricks. Although the scope of the present invention should not be limited thereby, a type of raw material can be used for the bricks that is particularly appropriate for use in connection with the method of the present invention. The raw material is a grayish white rock known as andesitic tuff. The material is available from Mount Ararat which is located near the borders of Turkey, Iran and Russia. The countries located near to Mount Ararat suffer from lack of the raw materials needed to fabricate the type of bricks normally used in veneer walls.
As shown in
A cross section of the veneer wall is illustrated in
An alternative embodiment of the veneer wall is illustrated in
A second alternate embodiment is illustrated in
A third alternate embodiment of the veneer wall can be constructed by use of the bricks 42 illustrated in
Those of ordinary skill in the art will recognize that the foregoing description merely illustrates an embodiment of the present invention and many modifications may be made thereto without departing from the spirit or scope of the present invention as set forth in the appended claims.
Claims
1) A method for constructing a mortar less veneer brick wall comprising a plurality of rows of bricks comprising the steps of:
- a) Fabricating a plurality of bricks that are generally rectangular in shape with a top surface, a bottom surface and four side surfaces with each brick comprising an integral means on the top surface and bottom surface for connecting the plurality of bricks into the veneer brick wall;
- b) Forming some of the plurality of bricks into a first row of the veneer brick wall by placing the bricks together at adjoining side surfaces;
- c) Forming a second row of the veneer brick wall on top of the first row by placing the bricks together at adjoining side surfaces and connecting the second row to the first row by the integral means; and
- d) Repeating step c for each of the remaining plurality of rows forming the veneer brick wall.
2) The method of claim 1 wherein the integral means comprises a rectangular projection on the top surface of each of the plurality of bricks and a rectangular slot on the bottom surface of each of the plurality of bricks wherein the rectangular slots of the bricks comprising a particular row are adapted to receive the rectangular projections from the row of bricks placed beneath the particular row.
3) The method of claim 1 wherein the bricks are fabricated from andestic tuff material.
4) The method of claim 1 wherein the integral means comprises a rectangular longitudinal slot in the top surface and bottom surface of each of the plurality of bricks and each of the plurality of rows of bricks is formed by aligning the rectangular longitudinal slots on each brick forming the row to form a long slot and each of the plurality of rows is connected to its adjoining row by providing a galvanized bar in the long slot.
5) The method of claim 1 wherein the integral means comprises a semi-circular longitudinal slot in the top surface and bottom surface of each of the plurality of bricks and each of the plurality of bricks is formed by aligning the semi-circular longitudinal slots on each brick forming the row to form a long slot and each of the plurality of rows is connected to its adjoining row by providing a galvanized pipe in the long slot.
6) A method for constructing a veneer brick wall comprising a plurality of rows of bricks comprising the steps of:
- a) Fabricating a plurality of bricks that are generally rectangular in shape with a top surface, a bottom surface and four sides with each brick comprising a plurality of circular and semi-circular slots through the brick wherein the circular and semi-circular slots are aligned generally perpendicular to its top and bottom surfaces;
- b) Forming some of the plurality of bricks into a first row of the veneer brick wall by placing the bricks together at adjoining side surfaces;
- c) Forming a second row of the veneer brick wall on top of the first row by placing the bricks together at adjoining side surfaces and aligning the plurality of circular and semi-circular slots in the second row of bricks with the corresponding plurality of circular and semi-circular slots in the first row of bricks;
- d) Repeating Step c for each of remaining plurality of rows forming the veneer brick wall; and
- e) Pouring mortar into the aligned plurality of circular and semi-circular slots in the rows of bricks forming the veneer brick wall.
7) The method of claim 6 wherein the bricks are fabricated from andestic tuff material.
Type: Application
Filed: Jul 7, 2004
Publication Date: Jan 12, 2006
Inventor: Vahak Hovnanian (Freehold, NJ)
Application Number: 10/886,824
International Classification: E04B 2/08 (20060101);