Pull-cord and pulley lacing system
A convenient lacing system including a drawing mechanism, pulleys or some other form of low friction lace paths, an attachment point, and a lace. The lace terminates at the attachment point, and follows a path around the outside hemispheres of the pulleys (or through the lace paths), criss-crossing between the two rows of pulleys without the lace overlapping. The pulleys are aligned generally in two rows on either side of an area to be drawn together. A drawing mechanism is attached at the non-terminating end of the path of the lace, and through use of a pull-cord draws in the lace and tightens the item to which the system is attached by drawing the pulleys (lace paths) closer together. The use of pulleys allows the system to distribute tension evenly along the path of the lace, and aids in the convenience of tightening.
Provisional Application No. 60/591,536
STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENTNot Applicable
REFERENCES TO A MICROFICHE APPENDIXNot Applicable
BACKGROUND OF THE INVENTIONThis invention relates to a convenient lace tightening system for any thing that can be secured using laces (i.e. shoes, boxing gloves, etc.).
The most common way to secure shoes and other laced objects is using a cord which is run in a criss-cross fashion through a series of holes on either side of an area designed to shorten the distance between the adjascent areas, having the ends of the lace exit two parallel holes at one end of the area. These ends are pulled and tied together in some fashion to secure the tightened lace, which in turn secures the item being laced to a desired level of tightness. The main disadvantages of such a system are: the crossing portions of the lace must be tightened individually to affect the desired level of tightness at the area adjascent to each hole in the lacing series; it is frequent that a laced object will loosen with use and need to be untied, retightened and retied; undoing the object's laces may be difficult after extended or intense usage; and some objects, such as boxing gloves, require the objects be held into a certain position while pulling and tying two lace ends, which makes it hard to secure such object if only two hands are available.
BRIEF SUMMARY OF THE INVENTIONThis invention consists of a series of pulleys, attached to opposing sides of an area to be tightened in two rows, with an attachment point for one end of a lace at the end of one of the rows of pulleys (pulleys are interchangeable with extremely low friction holes, but pulleys are preferred and are part of the preferred embodiment of the invention). At the other end of one of the rows of pulleys is a mechanism which pulls one end of the lace, shortening it, thereby pulling the rows of pulleys toward each other. The mechanism consists of a self-contained device having: an initial pulley (hereafter known a “draw” pulley); a gear with selectable attachment to the draw pulley (draw gear); spring loaded teeth to allow the draw gear to turn in only one direction; a spring loaded initial pulley which has a pull-cord attached to it, and another gear affixed to one end of the initial pulley by a slip-clutch mechanism (allowing the gear to only turn when the pull-cord is pulled); a mechanism for separating the draw gear from the draw pulley; and a return mechanism to reconnect the draw pulley and gear.
The parts of the “draw” mechanism work in such a fashion as to cause the lace to be pulled around the circumference of the draw pulley when the pull-cord is pulled; the pull-cord is then returned to its original position by the spring loaded initial pulley, allowing the lace to be tightened further by pulling the pull-cord again; the draw gear then holds the lace in position while connected to the draw pulley; the lace is released by pushing a button on the outside of the draw mechanism which separates the draw gear and pulley; and finally the draw gear and pulley are reconnected when the pull-cord is pulled again.
BRIEF SUMMARY OF THE SEVERAL VIEWS OF THE DRAWING
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The case also has a hole 60 through its upper portion (cap,
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The spiral spring 4 has eyelets 45 at both ends, through which pass pins 44 to hold them in place (see
The slip clutch gear assembly consists of the previously mentioned cylindrical top of the initiating assembly 12 body, three generally rectangular clutch teeth 46 with rounded ends which fit into the recesses in the top of the initiating assembly, small springs 7 (
When pull-cord 3 is released, the loaded spiral spring 4 forces the initiating assembly to turn in the clockwise direction, which causes the slip-clutch teeth to be pushed in by the inner surface of the initiating gear 11 (the initiating gear is held in place by the draw gear 10 and its locking teeth 47) in a continuous and repeating fashion. The slipping of the gear 11 allows the spiral spring 4 to decompress, turning the initiating assembly 12 clockwise, until the pull-cord 3 is drawn back in completely by the initiating pulley.
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The drawing pulley 50 is located just below the drawing gear 10, having six trapezoid-shaped raised areas 21 (
In the preferred embodiment, the draw axle 35 (
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The guide pin 28 fits into the guide pin hole with both ends of the guide pin extending past the outer surfaces of the nub 27 of the return plate 25. This pin effectively guides the return plate 25 through the return guide 65, and also serves to prevent the draw axle 35 from pushing completely through the return plate.
The return guide 65 is a cylinder with a hollow center (matched in size to the nub 27 on the return plate 25) which is attached to the bottom inside of the case and is centered on the vertical path of the draw axle 35 (the return guide is secured to the case with bolts 33). The return guide has two angled openings 31 through is walls on opposing sides of the guide, which are angled left to right from top to bottom (when viewed from the outside). The return plate nub 27 fits inside the return guide 65, and the guide pin 28 fits through the angled openings 31 of the return guide and through the guide pin holes on the return plate nub 27, causing the return plate 28 to turn approximately one-eighth turn as the nub 27 travels through the guide 65. The nub travels vertically in the guide, and the guide pin keeps the nub from completely leaving the inside of the return guide when the return plate is pushed up by the compression spring 64 (return spring).
The return spring 64 is a compression spring, having a flattened top and bottom, the ends of said spring having a small length of the spring wire material bent up on the top 16 and down on the bottom 17 (spurs). The return spring 64 is of slightly greater diameter than the return guide 65, and fits around the return guide; the bottom of the return spring rests on the bottom of the case. The spur 17 on the bottom points down and is inserted into a round recess 57 (
Referring to the previous description of the functions of the initiating assembly, when the pull-cord 3 is pulled, the initiating gear 11 is turned counterclockwise. This, through their meshed teeth, turns the draw gear 10 in a clockwise direction. The draw gear turns the draw pulley 50, with which it locked, in a clockwise direction. The draw pulley pulls in the lace 23, tightening the shoe or other object to be laced. When the pull-cord is released, the draw gear 10 maintains the draw pulley 50 and lace 23 in the tightened position by way of the locking teeth 47; it remains this way until the release button 38 is pushed, or until the pull-cord is pulled again for further tightening. To release the tension on the lace, the release button 38 on top of the draw axle 35 is pushed downward, which separates the draw pulley 50 from the draw gear 10 by way of the aforementioned raised area 15 on the draw axle, allowing the draw pulley to spin freely and release the lace tension. When the draw axle 35 is pushed, the bottom end pushes the return plate 25 downward through the return guide 65; the return plate turns counterclockwise causing the return catch 30 on the outer edge of the return plate to press into the notched area 5 (
Once the return mechanism is locked, all drawn length of the lace is free to be pulled out of the drawing mechanism 36. When the pull-cord 3 is pulled again, the return catch 30 (which is pushed against the notches 5 in the initiating pulley 51) turns the return plate 25 clockwise, which moves the ends of the guide pin 28 out of the locked position of the return guide 65. The return guide is pushed upward by the return spring 64, turning clockwise further through the return guide, and reapplying the counterclockwise tension to the spring. The upward thrust return plate 25 pushes the draw pulley 50 into the locked position with the draw gear 10. All this happens as soon as the pull-cord 3 is pulled, and the remaining pulling length of the pull-cord will affect the draw pulley tightening the lace 23 again.
The method of attachment of the terminating end of the lace is unimportant so long at it is a strong attachment. The type of pulleys, placement of pulleys, and method of attaching the pulleys to the shoe upper can vary insofar as the pulleys are unhindered in turning, and the functionality of the pulleys is not compromised. The placement, shape, configuration, and internal parts of the drawing mechanism can also vary so long as the function remains the same.
Claims
1. A lacing system used to secure items which can be tightened with laces (shoes, boxing gloves, etc.) comprising:
- a plurality of pulleys, affixed to the sides of an area to be drawn shut, in two rows; an attachment point on the material of item at a point located at the end of the path of the lace through the pulleys; a cord (lace) having two ends, one end attaching to the attachment point and the other to a drawing mechanism, said lace following a path around the outward sides (from the area to be drawn shut) of the pulleys and crossing back and forth across the closure area; and a self-contained drawing mechanism, located at the end of path of the lace opposite from the attachment point, operable by a pull-cord to draw the lace into the drawing mechanism thereby tightening the item to which the entire system is mounted (herein referred to as simply the “item”).
2. The lacing system of claim 1 wherein: the pulleys of the lacing system can be interchanged with other types of low resistance lace paths (eyelets, etc.)
3. The lacing system of claim 1 wherein: the lace repeatedly crosses the area to be drawn together through as many pulleys are used on a particular item, without the lace overlapping its own path.
4. The lacing system of claim 1 wherein: the attachment point for the terminating end of the lace may be of any type that is secure and durable enough for its application.
5. The lacing system of claim 1 wherein: the pulleys act to balance the tension along the lace path during tightening and use of the item.
6. The lacing system of claim 1 wherein: the pulleys are mounted to the item in such a manner as to be unhindered in rotational movement.
7. The lacing system of claim 1 wherein: the drawing mechanism of the lacing system comprises mechanical parts which draw the lace into the drawing mechanism when a pull-cord (which is part of the mechanism) is pulled outward from the drawing mechanism.
8. The lacing system as in claim 7 wherein: the pull-cord is attached to a spring loaded reel.
9. The lacing system as in claim 8 wherein: the spring loaded reel resists (compresses) when the pull-cord is pulled (unwinding itself from the reel).
10. The lacing system as in claim 7 wherein: pulling the pull-cord effects the turning of a draw pulley (to which the lace is attached in the drawing mechanism).
11. The lacing system as in claim 10 wherein: the draw pulley is held in position by the mechanical parts of the drawing mechanism when the pull cord is released.
12. The lacing system as in claim 9 wherein: mechanical means allow the spring loaded reel to draw the pull-cord back into the drawing mechanism when the pull-cord is released by the user, free to decompress independent of the rest of the drawing mechanism.
13. The lacing system as in claim 1 wherein: the drawing mechanism of the lacing system has a release mechanism, allowing the tension on the tightened lace to be released, freeing the lace.
14. The lacing system as in claim 13 wherein: the release mechanism stays in the released position by mechanical means until the pull-cord is again pulled.
15. The lacing system as in claim 14 wherein: mechanical means cause the release mechanism to disengage when the pull-cord is pulled, reconnecting the drawing mechanism, allowing the pull-cord to effect the drawing of the lace by way of turning the draw pulley.
16. The lacing system as in claim 1 wherein: all surfaces which contact while moving are made of low resistance material (example: shoe tongue and lace).
Type: Application
Filed: Jul 28, 2005
Publication Date: Feb 2, 2006
Inventor: Trevor Young (Lincoln, DE)
Application Number: 11/191,339
International Classification: A43C 7/00 (20060101);