Light emitting panel assemblies
Light emitting assemblies include a light emitting panel member or tray having at least one film, sheet, plate or substrate positioned in close proximity thereto. A modular component or transition member may have at least one reflective or refractive surface or deformity to redirect the light from at least one light source in the panel member, modular component or transition member in a predetermined manner.
Latest Solid State Opto Limited Patents:
This application is a division of U.S. patent application Ser. No. 10/784,527, filed Feb. 23, 2004, which is a division of U.S. patent application Ser. No. 09/256,275, filed Feb. 23, 1999, now U.S. Pat. No. 6,712,481, dated Mar. 30, 2004, which is a continuation-in-part of U.S. patent application Ser. No. 08/778,089, filed Jan. 2, 1997, now U.S. Pat. No. 6,079,838, dated Jun. 27, 2000, which is a division of U.S. patent application Ser. No. 08/495,176, filed Jun. 27, 1995, now U.S. Pat. No. 5,613,751, dated Mar. 25, 1997.
BACKGROUND OF THE INVENTIONThis invention relates generally, as indicated, to light emitting panel assemblies each including a transparent panel member for efficiently conducting light, and controlling the light conducted by the panel member to be emitted from one or more light output areas along the length thereof.
Light emitting panel assemblies are generally known. However, the present invention relates to several different light emitting panel assembly configurations which provide for better control of the light output from the panel assemblies and for more efficient utilization of light, which results in greater light output from the panel assemblies.
SUMMARY OF THE INVENTIONIn accordance with one aspect of the invention, the light emitting panel assemblies include a light emitting panel member having a light transition area in which at least one light source is suitably mounted for transmission of light to the light input surface of the panel member.
In accordance with another aspect of the invention, the light source is desirably embedded, potted or bonded to the light transition area to eliminate any air gaps, decrease surface reflections and/or eliminate any lens effect between the light source and light transition area, thereby reducing light loss and increasing the light output from the panel assembly.
In accordance with another aspect of the invention, the panel assemblies may include reflective or refractive surfaces for changing the path of a portion of the light, emitted from the light source, that would not normally enter the panel members at an acceptable angle that allows the light to remain in the panel members for a longer period of time and/or increase the efficiency of the panel members.
In accordance with another aspect of the invention, the light emitting panel members include a pattern of light extracting deformities or disruptions which provide a desired light output distribution from the panel members by changing the angle of refraction of a portion of the light from one or more light output areas of the panel members.
In accordance with still another aspect of the invention, the light source may include multiple colored light sources for supplying light to one or more light output areas, and for providing a colored or white light output distribution.
In accordance with yet another aspect of the invention, the panel assemblies include a transition area for mixing the multiple colored lights, prior to the light entering the panel members, in order to effect a desired colored or white light output distribution.
The various light emitting panel assemblies of the present invention are very efficient panel assemblies that may be used to produce increased uniformity and higher light output from the panel members with lower power requirements, and allow the panel members to be made thinner and/or longer, and/or of various shapes and sizes.
To the accomplishment of the foregoing and related ends, the invention then comprises the features hereinafter fully described and particularly pointed out in the claims, the following description and the annexed drawings setting forth in detail certain illustrative embodiments of the invention, these being indicative, however, of but several of the various ways in which the principles of the invention may be employed.
BRIEF DESCRIPTION OF THE DRAWINGSIn the annexed drawings:
Referring now in detail to the drawings, and initially to
In
The panel assemblies shown in
The panel assembly 11 of
The light sources 3 may be mechanically held in any suitable manner in slots, cavities or openings 16 machined, molded or otherwise formed in the light transition areas of the panel assemblies. However, preferably the light sources 3 are embedded, potted or bonded in the light transition areas in order to eliminate any air gaps or air interface surfaces between the light sources and surrounding light transition areas, thereby reducing light loss and increasing the light output emitted by the light emitting panels. Such mounting of the light sources may be accomplished, for example, by bonding the light sources 3 in the slots, cavities or openings 16 in the light transition areas using a sufficient quantity of a suitable embedding, potting or bonding material 17. The slots, cavities or openings 16 may be on the top, bottom, sides or back of the light transition areas. Bonding can also be accomplished by a variety of methods that do not incorporate extra material, for example, thermal bonding, heat staking, ultrasonic or plastic welding or the like. Other methods of bonding include insert molding and casting around the light source(s).
A transparent light emitting material of any suitable type, for example acrylic or polycarbonate, may be used for the light emitting panels. Also, the panels may be substantially flat, or curved, may be a single layer or multi-layers, and may have different thicknesses and shapes. Moreover, the panels may be flexible, or rigid, and may be made out of a variety of compounds. Further, the panels may be hollow, filled with liquid, air, or be solid, and may have holes or ridges in the panels.
Each light source 3 may also be of any suitable type including, for example, any of the types disclosed in U.S. Pat. Nos. 4,897,771 and 5,005,108, assigned to the same assignee as the present application, the entire disclosures of which are incorporated herein by reference. In particular, the light sources 3 may be an arc lamp, an incandescent bulb which also may be colored, filtered or painted, a lens end bulb, a line light, a halogen lamp, a light emitting diode (LED), a chip from an LED, a neon bulb, a fluorescent tube, a fiber optic light pipe transmitting from a remote source, a laser or laser diode, or any other suitable light source. Additionally, the light sources 3 may be a multiple colored LED, or a combination of multiple colored radiation sources in order to provide a desired colored or white light output distribution. For example, a plurality of colored lights such as LEDs of different colors (red, blue, green) or a single LED with multiple colored chips may be employed to create white light or any other colored light output distribution by varying the intensities of each individual colored light.
A pattern of light extracting deformities or disruptions may be provided on one or both sides of the panel members or on one or more selected areas on one or both sides of the panel members, as desired.
These deformities or disruptions 21 can be produced in a variety of manners, for example, by providing a painted pattern, an etched pattern, a machined pattern, a printed pattern, a hot stamped pattern, or a molded pattern or the like on selected light output areas of the panel members. An ink or printed pattern may be applied for example by pad printing, silk screening, ink jet, heat transfer film process or the like. The deformities may also be printed on a sheet or film which is used to apply the deformities to the panel member. This sheet or film may become a permanent part of the light panel assembly for example by attaching or otherwise positioning the sheet or film against one or both sides of the panel member similar to the sheet or film 27 shown in
By varying the density, opaqueness or translucence, shape, depth, color, area, index of refraction, or type of deformities 21 on an area or areas of the panels, the light output of the panels can be controlled. The deformities or disruptions may be used to control the percent of light emitted from any area of the panels. For example, less and/or smaller size deformities 21 may be placed on panel areas where less light output is wanted. Conversely, a greater percentage of and/or larger deformities may be placed on areas of the panels where greater light output is desired.
Varying the percentages and/or size of deformities in different areas of the panel is necessary in order to provide a uniform light output distribution. For example, the amount of light traveling through the panels will ordinarily be greater in areas closer to the light source than in other areas further removed from the light source. A pattern of light extracting deformities 21 may be used to adjust for the light variances within the panel members, for example, by providing a denser concentration of light extracting deformities with increased distance from the light source 3 thereby resulting in a more uniform light output distribution from the light emitting panels.
The deformities 21 may also be used to control the output ray angle distribution of the emitted light to suit a particular application. For example, if the panel assemblies are used to provide a liquid crystal display backlight, the light output will be more efficient if the deformities 21 cause the light rays to emit from the panels at predetermined ray angles such that they will pass through the liquid crystal display with low loss.
Additionally, the pattern of light extracting deformities may be used to adjust for light output variances attributed to light extractions of the panel members. The pattern of light extracting deformities 21 may be printed on the light output areas utilizing a wide spectrum of paints, inks, coatings, epoxies, or the like, ranging from glossy to opaque or both, and may employ half-tone separation techniques to vary the deformity 21 coverage. Moreover, the pattern of light extracting deformities 21 may be multiple layers or vary in index of refraction.
Print patterns of light extracting deformities 21 may vary in shapes such as dots, squares, diamonds, ellipses, stars, random shapes, and the like, and are desirably 0.006 square inch per deformity/element or less. Also, print patterns that are 60 lines per inch or finer are desirably employed, thus making the deformities or shapes 21 in the print patterns nearly invisible to the human eye in a particular application thereby eliminating the detection of gradient or banding lines that are common to light extracting patterns utilizing larger elements. Additionally, the deformities may vary in shape and/or size along the length and/or width of the panel members. Also, a random placement pattern of the deformities may be utilized throughout the length and/or width of the panel members. The deformities may have shapes or a pattern with no specific angles to reduce moiré or other interference effects. Examples of methods to create these random patterns are printing a pattern of shapes using stochastic print pattern techniques, frequency modulated half tone patterns, or random dot half tones. Moreover, the deformities may be colored in order to effect color correction in the panel members. The color of the deformities may also vary throughout the panel members, for example to provide different colors for the same or different light output areas.
In addition to or in lieu of the patterns of light extracting deformities 21 shown in
As best seen in the cross sectional view of
The member 27 may be used to further improve the uniformity of the light output distribution. For example, the member 27 may be a colored film, a diffuser, or a label or display, a portion of which may be a transparent overlay that may be colored and/or have text or an image thereon.
If adhesive 28 is used to adhere the back reflector 26 and/or film 27 to the panel, the adhesive is preferably applied only along the side edges of the panel, and if desired the end edge opposite the light transition areas 12, but not over the entire surface area or areas of the panel because of the difficulty in consistently applying a uniform coating of adhesive to the panel. Also, the adhesive changes the internal critical angle of the light in a less controllable manner than the air gaps 30 (see
Referring further to
Providing one or more transition areas at one or both ends of the panel member of any desired dimension to accommodate one or more light sources, with reflective and/or refractive surfaces on the transition areas for redirecting the light rays into the panel member at relatively low angles allows the light emitting panel member to be made much longer and thinner than would otherwise be possible. For example the panel members of the present invention may be made very thin, i.e., 0.125 inch thick or less.
The various light emitting panel assemblies disclosed herein may be used for a great many different applications including for example LCD back lighting or lighting in general, decorative and display lighting, automotive lighting, dental lighting, phototherapy or other medical lighting, membrane switch lighting, and sporting goods and apparel lighting or the like. Also the panel assemblies may be made such that the panel members and deformities are transparent without a back reflector. This allows the panel assemblies to be used for example to front light an LCD or other display such that the display is viewed through the transparent panel members.
Although the invention has been shown and described with respect to certain preferred embodiments, it is obvious that equivalent alterations and modifications will occur to others skilled in the art upon the reading and understanding of the specification. The present invention includes all such equivalent alterations and modifications, and is limited only by the scope of the claims.
Claims
1. A light emitting assembly comprising a tray that forms a cavity or recess, at least one modular component or transition member placed, located or positioned in the cavity or recess, at least one light source embedded, bonded, cast, insert molded, epoxied or otherwise located, mounted or positioned in a slot, cavity, recess or opening in the modular component or transition member, and at least one film, sheet, plate or substrate positioned over the cavity or recess to form a hollow light emitting assembly and to control the light emitted from the hollow light emitting assembly to fit a particular application, the at least one modular component or transition member having at least one refractive or reflective surface or deformity to redirect the light emitted from the light source in a predetermined manner within the hollow light emitting assembly.
2. The assembly of claim 1 wherein the at least one modular component or transition member is hollow or has a cavity or recess.
3. The assembly of claim 1 wherein the at least one reflective or refractive surface or deformity is flat, angled, faceted or curved.
4. The assembly of claim 1 wherein at least one film, sheet, plate or substrate is a diffuser, colored film or filter, label, transparent or semi-transparent overlay, label or display, reflector, polarizer, reflective polarizer or multilayered film.
5. The assembly of claim 1 wherein at least one film, sheet, plate or substrate has deformities for controlling the light output ray angle distribution to fit a particular application.
6. The assembly of claim 5 wherein the deformities are at least one of the following:
- a. depressions or raised surfaces,
- b. varying,
- c. prismatic in shape,
- d. paints, inks or coatings,
- e. random in size, shape, placement or orientation,
- f. complex in shape.
7. The assembly of claim 1 wherein there is an air gap between the modular component or transition member and the film, sheet, plate or substrate which, along with the film, sheet, plate or substrate provide additional control of light in order to:
- a. improve uniformity,
- b. reduce moire or other interference effects,
- c. change the output ray angle distribution of the light emitting assembly to fit a particular application, and/or
- d. provide additional mixing of light.
8. The assembly of claim 1 which is modular in design.
9. A light emitting assembly comprising a hollow light emitting panel member having a light emitting surface, a plurality of light sources embedded, bonded, cast, insert molded, epoxied or otherwise located, mounted or positioned within the panel member, at least one transition member associated with at least one of the light sources, and at least one film, sheet, plate or substrate positioned in close proximity to the light emitting surface, the transition member having at least one reflective or refractive surface to redirect light from the at least one light source in a predetermined manner.
10. The assembly of claim 9 wherein one or more transition members redirect light from multiple light sources to promote mixing of the light emitted from the multiple light sources.
11. The assembly of claim 10 wherein a different transition member is associated with each light source.
12. The assembly of claim 10 wherein each transition member is associated with multiple light sources.
13. The assembly of claim 10 wherein the multiple light sources contain at least one light source of each of the colors red, green and blue.
14. The assembly of claim 9 wherein at least some of the light sources are different colored light sources.
15. The assembly of claim 14 wherein the transition member promotes mixing of different colored light from the different colored light sources to produce white light.
16. The assembly of claim 9 wherein at least some of the light sources are LEDs.
17. The assembly of claim 16 wherein at least some of the LEDs include multiple chips of different colors.
18. The assembly of claim 9 wherein at least one film, sheet, plate or substrate is a diffuser, colored film or filter, label, transparent or semi-transparent overlay, reflector, polarizer or reflective polarizer.
19. The assembly of claim 9 wherein at least one film, sheet, plate or substrate is comprised of multiple layers.
20. The assembly of claim 9 wherein at least one film, sheet, plate or substrate has deformities on or in at least one surface to control the light output ray angle distribution to fit a particular application.
21. The assembly of claim 20 wherein at least some of the deformities are depressions or raised surfaces.
22. The assembly of claim 20 wherein at least some of the deformities are prismatic or lenticular.
23. The assembly of claim 20 wherein at least some of the deformities vary or are random.
24. The assembly of claim 20 wherein at least some of the deformities are paints, inks or coatings.
25. The assembly of claim 9 wherein the panel member and the at least one film, sheet, plate or substrate function together to improve uniformity, reduce moiré or other interference effects, mix light from multiple sources, and/or change the light output ray angle distribution of the assembly.
26. The assembly of claim 9 wherein the panel member is modular in design.
27. A light emitting assembly comprising a hollow light emitting panel member having a light emitting surface, at least one light source embedded, bonded, cast, insert molded, epoxied or otherwise located, mounted or positioned within the panel member, a transition member associated with the at least one light source, and at least one film, sheet, plate or substrate positioned in close proximity to the light emitting surface, the transition member having at least one reflective or refractive surface to redirect light from the at least one light source in a predetermined manner.
28. The assembly of claim 27 which only has one light source.
Type: Application
Filed: Oct 6, 2005
Publication Date: Feb 9, 2006
Applicant: Solid State Opto Limited (Road Town)
Inventor: Jeffery Parker (Richfield, OH)
Application Number: 11/244,473
International Classification: F21V 7/04 (20060101);