Fence apparatus and related methods
The present invention is directed to a fence and related methods for making a fence panel and for connecting the panel to other panels to form a modular type fence. The invention preferably includes a generally planar section of fencing material formed from spaced-apart wires, and at least two non-parallel stiffening portions deforming the fence section from the aforementioned generally planar configuration.
The present invention relates generally to a fence structure. More particularly, the present invention relates to a generally planar fence panel having surface stiffening means that provide for, among other things, improved strength-to-weight characteristics, nesting and convenient packaging of a plurality of similar panels, and related methods of manufacture.
INCORPORATION BY REFERENCEThe contents of each U.S. patent or other reference, if any, cited in this application, are hereby incorporated by reference.
BACKGROUND OF THE INVENTIONA wide range of fence types are available for residential and commercial applications including, among other uses, an enclosure; boarding, or containment structure such as a cage, pen, or kennel; a boundary element for a yard, playground, or prison; crowd control; safety and security applications; and many others.
These fence types may include the quintessential “white picket fence” constructed of wood or plastic, but also commonly include some variation of a reticulated wire or wire mesh panel made of metal. For metal fences, the choice of metal typically is dependent on a number of factors including strength-to-weight-ratio, corrosive resistance, ease of maintenance, and visual appeal. In some applications, the metal wire may include a plastic or rubber coating.
Metal fences already exist with horizontal bends in the mesh fence. Those bends can add structural rigidity to the mesh, in the horizontal direction. Bending the fence in this way to add structural rigidity is generally a relatively less expensive and stronger alternative than, for example, using larger diameter wire. Among other alternatives to further increase rigidity and strength, a second horizontal wire or set of wires may be positioned parallel to the first set of horizontal wires. These practices (bending and/or extra wires) can avoid or reduce the necessity and costs of using a horizontal tubular rail or other bracing to provide stiffness in the fence.
For metal or other types of fences, vertical rigidity in fencing is typically achieved by attaching the fence material to a post or frame connected to a footing secured to the ground or other fixed object. Generally, one or more collar-type connectors or other fastening devices facilitates attachment of the fence material to the post.
Another type of fence that provides substantial horizontal and vertical rigidity can be described as “framed wire fence panels.” These generally include an exterior frame fabricated from tubular metal posts or similar relatively heavy material, with wire mesh mounted within and covering the interior area enclosed by the frame. Although relatively stiff and although they provide various benefits, such wire frame panels have a number of drawbacks. For example, the manufacture of framed wire fence panels is generally considered labor intensive (and therefore relatively expensive), since the process involves manually attaching the wire mesh fill to the framing material. In addition, frames such as the familiar tubular type post used in many applications substantially increase freight weight, handling difficulty, and bulkiness, which typically results in greater shipping costs for less fence length when compared to a fence panel without such bulky posts. Even if the tubular posts/frames are shipped separately, the total shipping weight for the assembly remains the same (although under such a “ship unassembled” approach, the intensive labor needed to assemble the fence is left to the end user). The manufactured wire fencing is commonly packaged in rolls, or cut into sheets or panels prior to shipping.
The present invention addresses some or all of these problems (among other potential benefits of the invention). As explained herein, various embodiments of the invention can provide a fence panel having, among other things, improved shipping efficiency (nestability), strength-to-weight characteristics, and handling capabilities when compared to existing fence designs known to the inventor. These and other advantages of the apparatus and methods of the present invention will become readily apparent to persons of ordinary skill in the art, by reading the following disclosure of the invention and viewed in light of the accompanying figures.
SUMMARY OF THE INVENTIONOne embodiment of the invention describes a fence and related method for making a fence panel, and for connecting the panel to other panels to form a modular type fence. Preferably, one embodiment includes a generally planar surface or body portion, and at least one generally non-parallel stiffening portion formed in the body portion. Each stiffening portion may include at least one wire or a bend added to the body, or a combination of wire(s) and bend(s) to provide rigidity and strength in at least two directions along the generally planar body portion. In many applications, the wires or bends eliminate the need for at least the vertical stability provided by bulky posts. Accordingly, various embodiments provide improved shipping efficiency, strength-to-weight characteristics, and handling capabilities when compared to fence designs known to the inventor.
The modular fence design/applications may include a second panel that can be joined to the first panel by a joining device. In contrast to many fence connectors, the preferred joining device of the present invention preferably permits use of a single attachment device for either of two types of selective connections between the panels: (a) rotating or (b) non-rotating joining between adjacent fence panels. The versatility of this type of joining device increases product efficiency by simplifying assembly, packaging, inventory control, and manufacturing overhead (less parts have to be designed and manufactured, etc.), and also greatly enhances assembly options.
For the purpose of summarizing the invention, certain objects and advantages have been described. It is understood that not all such objects or advantages may be achieved in accordance with any particular embodiment of the invention. Thus, for example, those skilled in the art will recognize that the invention may be embodied or carried out in a manner that achieves or optimizes one advantage or group of advantages without necessarily achieving other objects or advantages.
These and other points will become readily apparent to those skilled in the art from the following detailed description of the preferred embodiments having reference to the attached figures, the invention not being limited to any particular preferred embodiment(s) disclosed.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 7(a)-(b) show some of the many alternative cross-sectional embodiments of the stiffening means and positioning thereof along a fence panel having a generally planar surface, that may be used in various embodiments of the invention.
FIGS. 11(a)-(c) are similar to FIGS. 10(a)-(c), but shows the added wires in solid lines.
FIGS. 12(a)-(b) are a perspective view and a side view of an insert that may be used alone or in combination with other stiffening means as described herein.
FIGS. 26(a)-(b) illustrate some of the many alternative embodiments of joining devices of the invention.
FIGS. 29(a)-(b) illustrate further variations or brackets or joining device in accordance with one of the many other embodiments of the present invention.
Embodiments of the present invention will now be described with references to the accompanying Figures, with like reference numerals referring to like elements throughout. The terminology used in the description presented is not intended to be interpreted in any limited or restrictive manner, simply because it is being utilized in conjunction with a detailed description of certain embodiments of the invention. Furthermore, various embodiments of the invention (whether or not specifically described) may include novel features, no single one of which may be solely responsible for its desirable attributes or which may be essential to practicing the invention. The description herein and claims below are instead intended to describe and define the invention in a manner supporting the broadest scope of coverage to which the claims may be lawfully entitled.
General wire mesh or reticulated wire structure making methods such as those described in U.S. Pat. No. 2,401,319 to Roemer and U.S. Pat. No. 3,396,761 to Laswell are well-known in the art. Accordingly, those general teachings are incorporated by reference herein, and where applicable, various aspects of fence panel fabrication process or method are only briefly discussed herein.
As shown in
For convenience, each of the foregoing process or method steps is described in a particular sequence. For example, a first step may be recited as providing a first set of generally parallel spaced-apart wires. However, the invention can include methods that are subsets of the foregoing steps, and/or may involve those steps in a different order. By way of example, other methods of the invention may be practiced beginning after the first set of generally parallel spaced-apart wires is provided. Furthermore, the steps involved in any particular embodiment of the inventive method can be affected by the continuation, or interruption of other step(s) that were previously started. In other words, the precise steps within the various methods of the invention can be dependent on a number of factors, including the initial starting condition of the fence panel or any portion of the described fence panel and the system's desired final condition or state. By way of further examples, the process may begin by connecting the first set of wires to the second set of wires or the process may begin by bending the first set of wires and second set of wires to form a fence panel as described herein. Therefore, although a process or method is described with steps occurring in a certain order, the specific order of the steps, or any continuation or interruption between steps, is not necessarily required.
As further shown in
Also preferably, a second set of spaced-apart wires 15 (longitudinal) is similarly fed from a plurality of racks 35 and straightened 40 prior to being positioned relative to the latitudinal wires 10. In the preferred methods, the longitudinal wires 15 are positioned generally transverse to the latitudinal wires 10 forming transverse intersections 45 in a generally planar wire surface. Among the many alternative methods of the invention, a plurality of longitudinal wires 15 may be straightened 40 and pre-cut (not shown) to a desired length and fed from a single rack (negating the use of a plurality of feeding and straightening devices).
The latitudinal and longitudinal wires 10, 15 of each set also preferably are periodically spaced an equal distance from other wires within the set, and may further include wire(s) of different gauge 50 periodically spaced from each other. The different gauge wire(s) 50 may be fed from at least one rack 41, 42 located along the forming apparatus 25.
In a preferred embodiment, smaller gauge wire (larger diameter) forms at least a section of at least one stiffening portion formed within the fence panel. Persons of ordinary skill in the art will understand that the exact number and spacing/location of the latitudinal, longitudinal, and alternative wire gauge racks 20, 35, 41, 42 can be in any convenient position and configuration, and may vary depending on various manufacturing and application requirements. Furthermore, the exact angle of transverse intersection between the first set of wires 10 and the second set of wires 15 as well as the gauge and periodic spacing of wires within the first set and/or the second set 10, 15 will depend on various factors, including, among other things, the fence panel's intended residential or commercial or other application. For example, in one embodiment, at least some of the spaced-apart wires 10, 15 traverse one another at an approximate right angle.
Persons of ordinary skill in the art will understand that the invention can be practiced with any suitable materials and a variety of suitable fabrication methods, including ones other than metal (such as plastics) and ones other than welding (such as gluing or injection molding or the like). Preferably, however, welding heads 55 connect/weld the first set of wires 10 to the second set of wires 15 by well-known welding methods along a plurality of points of transverse intersection 45. Welding heads 55 may programmatically adjust to accommodate the variance of the heavier gauge wire 50. Alternatively, a secondary set of welding heads 57 may be incorporated to weld the intersections 45 of the heavier gauge wire 50.
Certain metal wire types or other materials may require specialized joining methods. Likewise, and as indicated above, plastic wire panels having latitudinal and longitudinal or otherwise transverse wire sets may be prefabricated as a single integral piece, or as individual wire sets transversely positioned to each other and joined by heating or similar bonding methods.
In one embodiment, the joined-together wire assembly (comprising the first and second set of spaced-apart wires 10, 15) is periodically cut to a desired length by a sheer cutting press 60.
In the preferred forming process 5, the generally planar surface is preferably bent by a bending press 90 to form at least one generally linear bend 80 substantially across the generally planar surface 70, such that the bend 80 is oriented in a substantially vertical direction when the fence panel 65 is erected. A second bend 85, generally oriented in the horizontal direction, may be added, for example, by a bending press 75 bending the fence panel 65 along the horizontal plane of the generally planar surface 70.
The bend(s) 80, 85 or other stiffening means, described herein, preferably impart structural stability to the fence panel 65 in at least the vertical direction. This preferably obviates, or at least reduces, the need for secondary support such as a post or frame connected to a footing secured to the ground or other fixed object.
The preferred bending of the generally planar section 70 of fencing material in at least two directions results in a fence panel 65 having at least two non-parallel bends 80, 85 deforming the fence section 65 from the generally planar configuration 70. During the forming process 5, the spaced-apart wires 10, 15 may be woven (not shown) to form a generally planar section of mesh. The wire mesh of such alternative embodiments also preferably includes at least two non-parallel bends deforming the mesh section from the generally planar configuration.
As used herein, the term “generally planar” is a broad term generally used in its ordinary meaning, “a surface at which the curvature is zero”, and pertains to the overall surface appearance regardless of whether irregularities or bends form a portion of that overall surface appearance. For example, a woven reticulated or netlike wire mesh fence typically includes wires periodically bent to accommodate the fence's woven features. However, the overall surface appearance of such a fence is considered “generally planar” within the context of the present invention.
Accordingly, certain embodiments of the invention may be described as providing or comprising a fence section having a generally planar body portion 65, and at least two generally linear non-parallel deformed stiffening portions 80, 85 formed in the body portion 65. The preferred stiffening portions 80, 85 are deformed so as to be distinct from the majority of the generally planar body portion 65.
Alternatively, the invention may be described as a fence construction having a generally planar body portion 65 forming the majority of the area of the construction, and at least two generally linear non-parallel deformed stiffening portions 80, 85 formed within the body portion 65. In such alternative descriptions, the stiffening portions 80, 85 form a minority of the construction and preferably are distinct from the majority of the generally planar body portion 65.
As indicated above, the bends 80, 85 or other stiffening means preferably enhance structural stability/rigidity of the panel 65 in at least one linear direction. Strengthening the fence by incorporating bending into the body of the fence is generally a stronger and lighter-weight alternative than using larger diameter wire, and relatively less expensive (to manufacture, handle, store, and ship) than using a horizontal tubular post, rail, or brace to gain stiffness in the fence.
By eliminating or reducing the need for at least vertical stiffening or support such as a post, the fence panel 65, described herein, provides, among other things, improved shipping efficiency (nestability), and handling capabilities when compared to existing fence designs known by the inventor. This improved nestability is illustrated by comparing prior art systems in FIGS. 2(a) and 2(b) to the preferred nested stack of panels of the invention shown in
Improved shipping efficiency is realized in the present invention because the bend(s) 80, 85 or stiffening means of one fence panel 65 is capable of relatively snugly fitting within another fence panel having a similarly shaped bend and/or stiffening means (nestability). Nestability of the present invention typically reduces the overall package dimension (for storing and/or transporting the panels of the invention) compared to fence panels having posts that are typically stacked or staggered to accommodate shipping. Due to the nestability of at least one embodiment of the present invention, more linear feet of fence panel can typically be shipped when compared to known stacked or staggered fence panels occupying the same space.
In the examples shown in FIGS. 2(a)-(b), the tubular post supports 95 (such as those commonly shipped with many fence panels 100) can be stacked directly over each other or can be staggered, depending on support frame placement. Accordingly, each successively placed fence panel 100 increases the stacked or staggered packing height of known devices by approximately the diameter of the support frame 95. In contrast, according to one embodiment of the present invention shown in
In addition to package dimensions (which can affect storage, handling, transport, display, and other economic aspects of fence panels generally), panel weight is typically another consideration or factor in analyzing shipping efficiency and cost. In this regard, frames such as the familiar tubular type post 95 used in many applications substantially increase freight weight, handling difficulty, and bulkiness, resulting in greater shipping costs for less linear fence length when compared to the panels such as panel fence 65 that can be achieved by the present invention. Even for prior art systems in which the tubular posts 95 are shipped separately, overall shipping weight remains the same while the intensive labor needed to assemble the fence is left to the end user.
Returning now to
For a preferred embodiment of the invention that incorporates a first bend 80 and a second bend 85, however, cutting at locations such as 56A-D along “cut lines” 105 and removing a portion 110 of the first set and second set of wires 10, 15, as shown in
Intersecting bends of different depths may be accommodated by altering the position of the cut lines 105 leaving the wires long enough to be angled up or down to meet the intersecting wire. Preferably the cuts improve the ease of forming intersecting bends in the panel, and allow the cut wires to be readily brought together at the intersecting bends in the fence panel (see
Persons of ordinary skill in the art will also understand, however, that the preferred intersecting bends of the invention can be formed without any such cutting or removal of portions 110. Although such “uncut” embodiments are not illustrated, persons of ordinary skill in the art will understand that they would result in a similar final configuration, but that the material 110 would remain attached and would have to be folded/smashed into the intersection of the bends. In such embodiments, the folded material 110 might adversely limit the nestability of a plurality of similar panels, and might also affect the strength and other properties of the panel.
As shown in
In one embodiment, as shown in
As further shown in
Persons of ordinary skill in the art will understand that the cross-sectional shape, length, non-parallel positioning (angle of separation/intersection), and path or continuation of any bend in any particular direction may vary according to a variety of factors including, among other things, the fence panel's intended residential or commercial application. Among other things, curvilinear bend paths could be utilized, and could even form aesthetic patterns within the panel or at its edges (as further discussed below, one such example is shown as the bottom pattern in
For example, as shown in
As previously mentioned, the generally planar surface 70 forming the fence panel 65 may include latitudinal or longitudinal wires 10, 15 having a variety of different gauges mixed or arranged within the respective set of wires. In this regard, in one embodiment, smaller gauge (thicker) wire preferably comprises a section/portion of the stiffening means, as thicker wires can provide greater strength than thinner wires (persons of ordinary skill in the art will understand that variations in wire type can also or alternatively be used to affect the properties of the panel at various locations thereon).
As shown by the heavy/darker lines in
Alternatively or additionally, a single wire or plurality of wires may be added (beyond the normally spaced pattern of the wire mesh) to the generally planar surface 70, or a shaped material, such as iron or plastic, may be added to increase the structural stability to the panel. Depending on the application, the addition of these stiffening/support wires or other materials may reduce or eliminate the need for the intersecting “bend” stiffeners. For example,
As shown in
Similarly,
Alternative embodiments of the invention may include a fence panel 65 having a generally planar body portion 70 formed by means other than spaced-apart wires 10, 15. For example, the generally planar body portion 65 may be formed or cut from a single sheet of metal, plastic, or similar malleable material (not shown). The single piece body portion may include at least two non-parallel stiffening portions or bends hammered, pounded, pressed, molded, or otherwise deformed into the body 65.
As shown in
For example,
Although the joining of a fence panel to another thing is described herein with reference to specific drawings, persons of ordinary skill in the art will understand that certain aspects of the invention can be practiced with a wide variety of connecting or joining devices, and that those devices can position the panel in a “fixed” relationship with the thing or in a “dynamic” relationship (permitting movement such as hinged rotation or otherwise of the panel with respect to the thing). Any suitable method and apparatus for joining or connecting can be used, and the specific apparatus and method used in any given application may be affixed to the panel in any suitable manner as well (for example, by welding, gluing, screwing, clamping, integrally forming the joining piece with the panel, etc.).
As will be apparent from the further drawings and the following description (showing, for example, the preferably easy switch between engaging toothed ends of the components 200, 210 for a fixed engagement, as compared with smooth ends for a rotatable engagement), the preferred joining device 160 in the example of
For ease of describing the joining device 160 in the example of
The first component 170 of the joining device 160 preferably includes a first engagement element, such as surface 195, for engaging the first panel 175, and a first housing 200 connected to the first engagement surface 195 and adapted to receive the connecting device 191. Similarly, the second component 180 may include a second engagement element, such as surface 205, for engaging the second panel 185, and a second housing 210 connected to the second engagement surface 205 and adapted to receive the connecting device 191. In one embodiment, the connecting device 191 (typically a bolt, screw, rod, hinge pin, or similarly adapted structure) is received within the first housing 200 and the second housing 210 to attach the first housing 200 to the second housing 210, thereby attaching the first panel 175 to the second panel 185.
For most or all embodiments, including especially those in which the fence panel's stiffening elements are not at the panel edges or are provided in some manner other than bending the panel, the location on the panel at which the joining/connecting member is affixed and the means for that affixing can vary widely. For many embodiments (including even panel embodiments that include stiffening bends at the edges of the panels), a plurality of joining/connecting members can be used and their spacing/positioning along the edge or otherwise on the panel can vary widely, depending on the demands of the application. For example, panels of the invention can be used as a gate/door, a frame for the door/gate, or both, and joining devices can be provided that function similarly to hinges on a door. Joining devices could extend into and be clamped to the central web or mesh of the panel, with a “hinge” portion extending outwardly toward the point of connection with the adjacent panel or thing.
As mentioned above, in the example shown in
A preferred method of fabricating such a joint/junction is shown in
Persons of ordinary skill in the art will understand that, depending on the application, one or more openings, such as opening 176, may be provided within a panel, may or may not be “bordered” with strengthening bends, and may or may not be “filled” with any object, such as a panel/gate/door.
In
Persons of ordinary skill in the art will understand that similar or identical devices can be positioned at a wide variety of locations on panels, such as panel 175, including on or near the first bend 80 and the second bend 85, to facilitate pivotal or other junctions between panels or other components. An example of the many varieties of such engagements can be seen by comparing
The first engagement component 170 is preferably attached to the first bend 80 or the second bend 85 by welding. Other attachment means, such as clamping, bonding, press fitting, or the like may be utilized. In one embodiment, shown in
The preferred joining device 160 of the present invention generally functions to join fence panels 65 in a freestanding installation (not attached to the ground) while the stiffening portions provide stability. Furthermore, when joining device 160 joins panels 65 in a fixed or non-rotational connection, a synergistic stabilizing affect is achieved between adjacent panels.
As noted above, the engagement elements may be attached to the panels in any suitable manner, including removable, permanent, etc. One such “removable/temporary” example is shown in
Although simpler engagement/joining elements can be utilized within the invention, additional flexibility can be provided with preferred engagement/joining structures and methods. For example, returning now to
In other words, selective attachment of the first housing 200 to the second housing 210 so that their respective smooth ends 260 abut each other preferably provides rotational attachment of the first panel 175 with respect to the second panel 185. Alternatively, selective attachment of the first housing 200 to the second housing 210 so that their respective ridged ends 265 abut each other preferably provides non-rotatable attachment of the first panel 175 to the second panel 185.
As used herein, “smooth ends” is a broad term used to denote two corresponding surfaces capable of being connected together to provide selective rotatable attachment of the first panel 175 to the second panel 185 and not necessarily a physical characteristic of the surfaces. For example, persons of ordinary skill in the art will understand that such smooth ends may include relatively unfinished, roughened, or textured metal-to-metal contact. Furthermore, such rotatable attachment may be accomplished by ball bearings positioned within recesses of corresponding surfaces, or lubricated surfaces in a slidable relationship to each other.
Likewise, the selective non-rotatable attachment of the first panel 175 to the second panel 185 may be accomplished by means other than the respective toothed/ridged ends shown in the drawings. For example, a cotter pin (not shown) may be inserted into one of a plurality of holes provided in one or more of the housings.
As shown in
On the other hand, non-rotatable attachment between components of the joining device 160 may be used to join adjacent fence panels in a substantially fixed position relative to each other. For example, as also shown in
The joining device 160 also preferably further permits at least two adjacent fence panels 65 to be affixed to each other in a wide variety of selected patterns. For example, as shown in
Some parameters for the patterns that may be selected using the preferred embodiment of the invention are shown in
Returning once again to
In certain embodiments of the invention, the connecting device 190 permits one or more panels 65 to be elevated relative to the ground at least the distance from the head 280 to the shoulder 290 when the connecting device 190 passes up through the first housing 200 and the second housing 210 (thus, the bolt 190 can serve as a “post” on which the assembled panels rest, with the head 280 oriented downwardly to contact the ground, floor, or other surface). Alternatively, with the head 280 oriented upwardly (toward the top of the panels), the connecting device 190 permits positioning of one or more panels 65 on the ground when the connecting device 190 passes down through the first housing 200 and the second housing 210.
Furthermore,
The versatility of the preferred embodiments of the invention's fence panels and joining device(s) permit formation of a wide variety of structural formations. In one example, as indicated above, the fence panels may be joined to adjacent panels in a serpentine pattern 276. Alternatively, a gate or door 310 may be formed and rotatably attached to a fence panel sidewall 305, as shown in
Other of the many examples of joining device embodiments for joining together adjacent fence panels of the invention include those shown in FIGS. 26(a)-(b) and 27-28. For example, a joining device for joining fence panels, as described herein, to a post or frame structure is shown in
The joining device of
FIGS. 29(a)-(b) illustrate yet another alternative joining device. These include exemplary brackets 355(a)-(b) that may be joined to the fence panel via an interference/friction fit, rather than by bolting or otherwise fastening two halves of a brace or bracket to the fence panel. In FIGS. 29(a)-(b), the brackets 355(a)-(b) can be inserted into the panel at approximately a forty-five degree angle (not shown) to the wires 10, 15, and then the brackets 355(a)-(b) can be rotated into a position parallel to the main plane 70 of the panel (such as shown in
The alternative embodiment of
As mentioned above, although the invention primarily has been described and illustrated as having bends positioned at or near the edge of the fence panel, persons of ordinary skill in the art will understand that the bends and “heavier gauge” wires of the invention can be located at any suitable position on the fence panel, including (by way of example and not by way of limitation) through the middle of the panel, and/or with multiple bends (generally parallel with each other or otherwise) spaced across a single panel at desired regular or irregular intervals. In that regard, persons of ordinary skill in the art also will understand that the heavier wires preferably are positioned within the mesh at those locations at which the bends are located (to further increase the strength of the panel), but they could be located elsewhere within the panel (other than at the bend locations) or could be left out entirely for panels to be used in less demanding applications.
Methods of the invention include not only the various manufacturing methods described above, but also methods of selecting and assembling the various components discussed herein, into any of the wide variety of assemblies in which the invention can be practiced. Further methods include methods of crowd control, methods of animal control, methods of providing safety or security, or the like, using the apparatus of the invention. Steps for such methods include, by way of example and not by way of limitation, providing at least one panel of the invention, operatively positioning it for the desired purpose and application, engaging it to another element or another panel to help maintain it in its desired position, and other steps. For many applications, the invention will provide much simpler inventory, assembly, and breakdown of temporary or “semi-permanent” fencing than can be accomplished with prior art approaches.
Although the method of the present invention is described herein as occurring in a certain order, the specific order of the steps, or any continuation or interruption between steps, is not required.
The apparatus and methods of the present invention have been described with some particularity, but the specific designs, constructions and steps disclosed are not to be taken as delimiting of the invention. Obvious modifications will make themselves apparent to those of ordinary skill in the art, all of which will not depart from the essence of the invention and all such changes and modifications are intended to be encompassed within the appended claims.
Claims
1. A fence, comprising:
- a first panel having a generally planar surface formed by spaced apart wires;
- a first bend and a second bend formed in the surface, the first bend having a substantially continuous uniform height in a first linear direction, and the second bend having a substantially continuous uniform height in a second linear direction.
2. The fence of claim 1, wherein the first bend and the second bend intersect to form a junction.
3. The fence of claim 1, wherein the spaced apart wires are formed by a first set of parallel wires spaced apart approximately equal distance from each other, and a second set of parallel wires spaced apart approximately equal distance from each other and generally transverse to the first set of wires, the spaced wires forming a transverse intersection between the first bend and the second bend.
4. The fence of claim 1 or claim 2, wherein at least some of the spaced apart wires traverse one another at an approximate right angle.
5. The fence of claim 2 or claim 3, wherein the junction protrudes from the generally planar surface.
6. The fence of claim 3, wherein the first set of wires is connected to the second set of wires at each point the first set of wires is traversed by the second set of wires.
7. The fence of claim 3, wherein the spaced apart wires include wires of at least two different gauges.
8. The fence of claim 7, wherein the wires of different gauges are periodically spaced from each other in the panel.
9. The fence of claim 8, wherein the first bend includes wires of a gauge different than the wires of the first set forming the generally planar surface, and the second bend includes wires of a different gauge than the wires of the second set forming the generally planar surface.
10. The fence of claim 3, wherein the first bend is located generally along a first edge of the first panel.
11. The fence of claim 10, wherein the second bend is located generally along a second edge of the first panel.
12. The fence of claim 3, wherein the height and shape of the first bend and the second bend are substantially the same.
13. The fence of claim 12, wherein the shape of the first bend and the second bend are substantially triangular in cross-section.
14. The fence of claim 2 or claim 3, wherein the first bend, second bend, and junction are formed by steps comprising:
- (1) cutting a portion of the spaced apart wires at the transverse intersection between the first set of parallel wires and the second set of parallel wires;
- (2) removing the cut portion; and
- (3) bending the first panel.
15. The fence of claim 14, further including a support link connected between spaced apart wires of the junction.
16. The fence of claim 1, further including a second panel joined to the first panel by a joining device.
17. The fence of claim 16, wherein the joining device includes:
- a first component for engaging the first panel, and a second component for engaging the second panel, wherein the first component and the second component are joined together by a connecting device.
18. The fence of claim 17, wherein the first component includes a first engagement surface for engaging the first panel, and a first housing connected to the first engagement surface and adapted to receive the connecting device;
- wherein the second component includes a second engagement surface for engaging the second panel, and a second housing connected to the second engagement surface and adapted to receive the connecting device; and
- wherein the connecting device is received within the first housing and the second housing to attach the first housing to the second housing thereby attaching the first panel to the second panel.
19. The fence of claim 18, wherein the first housing and second housing are each tubular in shape having a substantially smooth end and a ridged end opposite the smooth end, wherein selective attachment of the first housing to the second housing along respective smooth ends provides rotational attachment of the first panel to the second panel, and wherein alternative selective attachment of the first housing to the second housing along respective ridged ends provides non-rotatable attachment of the first panel to the second panel.
20. The fence of claim 17, wherein the connecting device includes:
- a head;
- a body extending from the head and terminating a predetermined distance from the head to form a shoulder to support one of the first housing and the second housing;
- a threaded shaft extending from the shoulder capable of passing through the first housing and the second housing; and
- a correspondingly threaded nut for removable attachment to the threaded shaft to secure the first housing to the second housing,
- wherein the first panel and the second panel are elevated relative to the ground at least the distance from the head to the shoulder when the connecting device passes up through the first housing and the second housing, and wherein the first panel and the second panel are positioned on the ground when the connecting device passes down through the first housing and the second housing.
21. The fence of claim 17, wherein the first engagement surface is shaped to correspond to the shape of one of the first bend and the second bend of the first panel.
22. The fence of claim 21, wherein the second engagement surface is shaped to correspond to the shape of one of the first bend and the second bend of the second panel.
23. The fence of claim 22, wherein the second panel has surface bends similar in size and shape to the first panel.
24. The fence of claim 23, wherein the second panel has surface bends positioned substantially the same as the surface bends of the first panel.
25. A method of making a fence panel, comprising the steps of:
- providing a first set of parallel spaced apart wires;
- providing a second set of parallel spaced apart wires;
- positioning the second set of wires transverse to the first set of wires to form points of transverse intersection between the first set of wires and the second set of wires;
- connecting the first set of wires to the second set of wires along a plurality of points of transverse intersection;
- cutting a portion of the first set of wires and the second set of wires;
- removing the cut portion; and
- bending a portion of the first set of wires and the second set of wires to form the fence panel of claim 1.
26. The method of claim 25, further including the step of:
- positioning at least a portion of the first set of parallel spaced apart wires an approximately equal distance from each other; and
- positioning at least a portion of the second set of parallel spaced apart wires an approximately equal distance from each other.
27. The method of claim 26, wherein the step of positioning the second set of parallel spaced apart wires transverse to the first set of wires further includes ensuring the first set of wires traverse the second set of wires at an approximately right angle.
28. The method of claim 27, wherein the step of providing a first set of parallel spaced apart wires further includes the step of placing wires of different gauges within the first set.
29. The method of claim 28, wherein the step of providing a second set of parallel spaced apart wires includes the step of placing wires of different gauges within the second set.
30. The method of claim 29, further including the step of positioning larger gauge wires within the first set and second set of parallel spaced apart wires so that the larger gauge wires are selectively positioned to form the first bend and the second bend of the first panel during the step of bending the first set of wires and second set of wires to form the fence panel.
31. The method of claim 24, wherein the step of positioning the second set of wires transverse to the first set of wires includes the step of weaving the first set of wires along the second set of wires.
32. A fence, comprising:
- a first panel and a second panel each having a generally planar surface formed by spaced apart wires, and connected by a joining device for selective rotating and non-rotating attachment of the first panel to the second panel,
- wherein each surface includes a first bend and a second bend each having a substantially continuous uniform height in a different linear direction, and formed by a portion of the spaced apart wires.
33. The fence of claim 32, wherein the joining device comprises:
- a first engagement surface for engaging the first panel;
- a second engagement surface for the second panel;
- a connecting device;
- a first tubular housing connected to the first engagement surface; and
- a second tubular housing connected to the second engagement surface,
- wherein the first housing and the second housing are each adapted to receive the connecting device, and
- the first housing and the second housing sized and configured to be selectably engaged with each other in either a rotating or non-rotating relationship.
34. The fence of claim 33, wherein the first housing and second housing each have a substantially smooth end and a ridged end opposite the smooth end wherein attachment of the first housing to the second housing by the attachment device along respective smooth ends provides rotational attachment of the first panel to the second panel, and wherein attachment of the first housing to the second housing by the attachment device along respective ridged ends provides non-rotatable attachment of the first panel to the second panel.
35. Apparatus for stiffening a fence, including:
- a generally planar section of fencing material formed from spaced-apart wires; and
- at least two non-parallel bends deforming the fence section from the generally planar configuration.
36. Apparatus for stiffening a wire mesh, including:
- a generally planar section of mesh formed from spaced-apart wires; and
- at least two non-parallel bends deforming the mesh section from the generally planar configuration.
37. The apparatus of claim 35 or claim 36, in which said bends are generally at right angles to one another.
38. The apparatus of claim 35 or claim 36, further including a joining device connected at one end to one of the two non-parallel bends.
39. The apparatus of claim 38, further including a section of fencing material other than the generally planar section of fencing material connected at the other end to the joining device.
40. The apparatus of claim 39, wherein the other fencing material includes a generally planar section of fencing material formed from spaced-apart wires; and at least two non-parallel bends deforming the fence section from the generally planar configuration.
41. The apparatus of claim 40, wherein the joining device is further connected between the two ends to a vertical post.
42. Apparatus for vertically supporting a wire mesh fence, including a generally planar mesh fence portion and at least one generally linear bend formed substantially across the generally planar mesh fence portion, said bend oriented in a substantially vertical direction when said fence is erected.
43. The apparatus of claim 37, further including at least one generally horizontally-oriented bend, said generally horizontally-oriented bend providing stiffening along the horizontal plane of said fence.
44. A fencing system, including:
- a plurality of wire mesh panels, at least one of said panels including at least two non-parallel stiffening bends formed therein; and
- means to support said panels in a temporary position and orientation.
45. The system of claim 44, including means to affix at least two adjacent panels to each other in a selected pattern.
46. The system of claim 45, wherein the at least two panels are affixed in a serpentine pattern.
47. The system of claim 44, including hinge means for providing a rotatable relationship between at least two adjacent panels.
48. The system of claim 47, wherein at least one of said panels includes a door portion formed therein.
49. The system of claim 48, wherein the door portion includes a pipe frame.
50. The process of assembling the fencing system of claim 44 or claim 45, including the steps of:
- assembling said panels in a desired pattern, position, and orientation, using said affixing means and supporting means.
51. A cage having at least one side formed at least in part from at least one wire mesh panel, said panel including at least two non-parallel stiffening bends formed therein.
52. The cage of claim 51, in which a plurality of sides of the cage are formed from wire mesh panels, each of said panels including at least two non-parallel stiffening bends formed therein.
53. A fence section, including:
- a generally planar body portion; and
- at least two generally linear non-parallel deformed stiffening portions formed in the body portion, the stiffening portions being deformed so as to be distinct from the majority of the generally planar body portion.
54. A fence construction, including:
- a generally planar body portion forming the majority of the area of the construction; and
- at least two generally linear non-parallel deformed stiffening portions formed within the body portion, the stiffening portions forming a minority of the construction and being distinct from the majority of the generally planar body portion.
55. A fence section comprising:
- a generally planar body portion; and
- at least two generally linear non-parallel deformed stiffening portions formed in the body portion, the stiffening portions being deformed so as to be distinct from the majority of the generally planar body portion,
- wherein the fence section configuration provides a fence section nestable with other substantially sized and shaped fence sections.
56. A plurality of fence elements hinged to each other, at least one formed from a fence section as set forth in claim 53.
57. Claim 56, wherein at least one of said panels is a gate.
58. Claim 57, wherein the gate is generally flat with a separate supporting frame.
59. Claim 56, wherein the gate is formed from a fence section as set forth in claim 48.
60. A fence, comprising:
- a panel having a generally planar surface formed by spaced apart wires; and
- wherein the panel includes a first stiffening means positioning on the panel in a generally vertical direction when the panel is erected;
- wherein the stiffening means is outside the generally planar surface; and
- wherein the panel configuration provides a panel nestable with other substantially sized and shaped fence panels.
61. The fence of claim 60, wherein the stiffening means is a wire attached to the panel.
62. The fence of claim 60, wherein the stiffening means is a bend formed in the panel.
63. The fence of claim 60, wherein the stiffening means is an insert connected to the panel.
64. The fence of claim 61 or claim 62 or claim 63, further including a second stiffening means positioned on the panel in a direction other than the generally vertical direction when the panel is erected; and
- wherein the stiffening means is outside the generally planar surface.
65. The fence of claim 64, wherein the stiffening means is a wire attached to the panel.
66. The fence of claim 64, wherein the stiffening means is a bend formed in the panel.
67. The fence of claim 64, wherein the stiffening means is an insert connected to the panel.
68. A fence panel bracket comprising:
- a surface configured so as to be retained between spaced apart wires of a fence panel by an interference fit.
69. The bracket of claim 68, wherein the bracket includes a plurality of slots positioned along the bracket to correspond to the positioning of at least some of the spaced apart wires to facilitate retention of the bracket by the fence.
70. A fence assembly, comprising:
- a first panel having a wire portion positioned along at least one edge of the first panel, the portion formed by a first set of spaced apart wires; and
- a second panel having a wire portion positioned along at least one edge of the second panel, the portion formed by a second set of spaced apart wires;
- wherein the portion of the first panel and the portion of the second panel can be interwoven, the interwoven configuration capable of receiving a joining member to join the first panel to the second panel.
71. The fence of claim 70, wherein each wire portion forms a coil.
Type: Application
Filed: Aug 18, 2004
Publication Date: Feb 23, 2006
Inventor: Charles Larsen (Huntington Beach, CA)
Application Number: 10/920,650
International Classification: E04H 17/02 (20060101);