Garden hose reel
A hose reel includes various improvements including features to enable improved stacking of hose reels, an improved locking mechanism to allow the hose reel to be selectively locked in open and/or closed positions, an improved handle to facilitate winding of the hose on the hose reel and prevent tangling, and an improved water supply.
This application claims the benefit of U.S. Provisional Application No. 60/608,314, which was filed on Sep. 9, 2004.
FIELD OF THE INVENTIONThis invention relates to an improved garden hose reel that will be described with reference to the drawings that are attached.
BACKGROUND OF THE INVENTIONPortable hose carts for convenient handling and storage of garden hoses have been commercially available for many years. The earlier versions embodied a metal tubular frame structure movably supported on a pair of wheels rotatable on an axle mounted on the frame structure and a hose reel rotatably mounted on the frame structure. Examples of portable hose reels of the metal tubular frame type are disclosed in the following U.S. Pat. Nos.: 2,488,425, 2,512,756, 2,590,963, and 4,137,939.
In recent years, frames and components made of molded plastic have been utilized to replace the metal frames and components of the earlier portable hose carts. Many such plastic frames are packaged unassembled and sent to retailers. Thus, the responsibility for assembly falls on either the retailer or the consumer. Examples of portable hose carts constructed of molded plastic are disclosed in U.S. Pat. Nos. 5,381,981, 5,056,553, and 5,007,598.
It is also known in the prior art to construct stackable portable hose carts that can be shipped and merchandised fully assembled. The sale of fully assembled portable hose cart obviates some problems associated with unassembled hose carts. For example, stackable hose carts reduce the inventory space occupied by an assembled hose cart. Also, consumers do not have to assemble a hose cart that is merchandised fully assembled.
Current portable hose carts include a number of drawbacks. For example, current fully assembled portable hose carts are often bulky and consume significant space, notwithstanding the fact that they may be stacked on one another for storage or shipping purposes. This is due in large part to the fact that the frames of such carts tend to be large and are not provided with the ability to fold and/or collapse. In addition, in many current portable hose carts, the hose tends to tangle easily when wound and/or tends to jump off of the basket assembly around which it is being wound. Thus, there is room for improvement in the field of portable hose carts.
SUMMARY OF THE INVENTIONOne aspect of the invention relates to a stackable hose reel that includes a pair of outer legs connected to a pair of inner legs, wherein the inner legs are structured to move between a first, open position and a second, closed position. A first connecting member is coupled to and extends between the outer legs. The first connecting member has a first outer surface having a first shape, such as a arcuate shape. A second connecting member is coupled to and extends between the inner legs. The second connecting member has a second outer surface having a second shape, such an arcuate shape, that is complementary to the first shape. When the inner legs are in the closed position, the second outer surface is structured to engage and rest at least partially within an additional first outer surface of an additional stackable hose reel. The additional first outer surface is substantially identical to the first outer surface such that the stackable hose reel may be stacked on top of the additional stackable hose reel.
The stackable hose reel may also include a basket assembly extending between the inner legs and structured to support a hose. The basket assembly has a first protrusion and a first depression. When the stackable hose reel is stacked on top of an additional stackable hose reel, the first protrusion of the stackable hose reel is structured to be received in the first depression of the basket assembly of the additional stackable hose reel and the first protrusion of the basket assembly of the additional stackable hose reel is structured to be received in the first depression of the stackable hose reel. Additional similar protrusions and depressions may be provided on the basket assembly to facilitate the stacking.
According to a further aspect of the invention, a stackable hose reel is provided that includes a main frame, a basket assembly supported by the main frame and structured to support a hose, and a handle extending from the main frame. The handle extends in a first direction and has a top portion having a first surface in a first plane and a second surface in second plane. The first and second planes are substantially perpendicular to the first direction. The top portion also has a hole extending from the first surface to the second surface for receiving the hose therethrough to facilitate the winding of the hose on the basket assembly and prevent tangling of the hose during winding. Preferably, the basket assembly is rotatable about a first axis that is substantially perpendicular to the first direction.
The main frame in this aspect may have a pair of first legs and a pair of second legs connected to the first legs, wherein the handle extends from the first legs. In one particular embodiment, the first legs are outer legs and the second legs are inner legs, and the inner legs are structured to move between a first, open position and second, closed position.
A still further aspect of the invention relates to a hose reel that includes a pair of outer legs and a pair of inner legs that are rotatably connected to the outer legs and structured to move between a first, open position and a second, closed position. The hose reel further includes a basket assembly coupled to the inner legs that structured to support a hose. A locking mechanism is provided for selectively preventing the inner legs from being moved from the open position to the closed position.
In one particular embodiment, the locking mechanism includes a first portion and a second portion. The first portion has a selectively displaceable tooth and the second portion has a locking ring with an open position opening. When the inner legs are in the open position, the tooth is received in the open position opening and prevents the inner legs from being moved from the open position to the closed position. In order to move the inner legs to the closed position, the tooth must be displaced from the open position opening. The locking mechanism may also selectively prevent the inner legs from being moved from the closed position to the open position. In such a case, the locking ring includes a closed position opening. When the inner legs are in the closed position, the tooth is received in the closed position opening, wherein the tooth must be displaced from the closed position opening to move the inner legs to the open position.
In still a further aspect of the invention, a hose reel is provided that includes a main frame, a basket assembly supported by the main frame and structured to support a hose, and a water supply assembly supported by the basket assembly. The water supply assembly includes a first portion, such as a water inlet portion, having a groove and a second portion, such as a water outlet portion, having one or more radial openings. The first portion is inserted within the second portion such that the one or more radial openings are aligned with the groove. A clip is inserted at least partially through the one or more radial openings. The clip is received in and engages the groove.
BRIEF DESCRIPTION OF THE DRAWINGSA full understanding of the invention can be gained from the following description of the preferred embodiments when read in conjunction with the accompanying drawings in which:
The main frame of the hose reel 10 consists of an outer leg (crank side) 50, outer leg (water supply) 52, a pivotably mounted inner leg (crank side) 54 and a pivotably mounted inner leg (water side) 56. Each outer leg includes a respective wheel 60, 62 and wheel hub 64, 66 (
Another unique aspect of the hose reel 10 is its ability to be efficiently nested with other like hose reels for shipping. Features embedded in the basket assembly 12 allow for easy nesting. The nesting features will be discussed below.
One aspect of the invention is to provide a combination handle/hose guide 90. The handle/hose guide defines an area 92 through which the garden hose is directed so that the hose is resisted from “jumping” over the oblong flanges 14, 16 and getting tangled.
It will be appreciated that the design of the invention provides a fairly wide “footprint” when in the open position as is shown in
It will be appreciated that once the hose reel 10 is in the closed position, it can be easily wheeled from place to place by merely pulling it by the combination handle/hose guide 90. As opposed to prior art collapsible hose reels where the handle was collapsed, the handle does not need to be forced down to pivot the weight of the hose over the wheels in order to transport the hose reel 10 from place to place.
A still further advantage of the collapsed low-profile hose reel is that it can be easily stored when not in use. The hose reel 10 can also be hung on the wall of a user's garage or shed when being stored. In one embodiment, the hose reel 10 does not utilize any independent fasteners, such as, but not limited to, screws, bolts, or threaded rods. Put another way, the components of the hose reel 10 are coupled together by integral fastening structures, such as, but not limited to, snap-fit structures. In another embodiment, screws may be used to ensure rigidity in the structure. For example, two screws may be used to connect the handle/hose guide 90 to the outer legs 50 and 52 and two screws may be used to connect the back brace 74 to the outer legs 50 and 52.
Another advantage of the unique “low profile” of the hose reel 10 is in shipping. This, along with the nesting feature, allows more units to be shipped in less space, thus saving shipping costs.
The nesting feature generally described above and generally shown in
Another nesting feature involves the oblong flanges 14 and 16. Referring to
Referring particularly to
The unique locking mechanism 200 of the invention will now be discussed with reference to
The locking mechanism 200 includes a button portion 202 which extends outwardly from outer leg 50 (see
Referring now particularly to FIGS. 10 to 15, the details of the locking mechanism will be discussed. The locking mechanism 200 itself is shown in two views in
Referring now to
Referring particularly to
The push button is then released, and the pilot surface sidewall 232 trapezoidal portion 228 bears against sidewall 278, which, because of its sloped surface, permits rotation of the inner leg 54 relative to outer leg 50. It will be appreciated that the push button 202 will be in a semi-engaged position while the leading edge 280 of the trapezoidal portion 228 bears against the outer surface 284 of inner leg portion 268.
The inner leg 54 can continue rotating until the trapezoidal portion 228 engages into the folded portion slot 276. At this point the locking mechanism 200 and the push button 202 will move from its semi-engaged position to its fully extended position (see
With reference to FIGS. 16 to 28, the unique water supply 30 of the invention will now be discussed. Prior art water supply systems for hose reels included a reel mounted portion that was disposed at an acute angle and which extended above the surface of the reel. This prior art arrangement had several shortcomings. First, because of the awkward acute angle of the reel mounted portion, users, when connecting the garden hose to the portion, would often cross-thread the threaded reel mounted portion. This cross-threading would lead to leaks at the connection point. Another shortcoming of the prior art water supply was that because of the acute angle, when winding the hose, it was not initially against the reel, thus causing a space between the hose and the reel which lessened capacity and which also made for awkward winding.
Referring particularly to
Referring now to
Referring to
Referring now to
Thus, as described above with respect to
As is known, a non-rotatable portion must be connected to the rotatable portion 302 in order to deliver water thereto. Referring to
In a preferred embodiment of the water supply 30 shown in
Referring to
Referring to FIGS. 24 to 28, the horizontal cylindrical section is inserted through an opening 380 in outer leg 52. Pre-existing snaps 381, 382, 383, 384 are used to snap together the outer leg 52 and the inner leg 56 (not shown). In order to form these snaps 381-384 during the injection molding process, respective draft slots 385, 386, 387 and 388 must be provided. This invention makes use of, and takes advantage of these draft holes as can be seen in
As can be seen in
While a specific embodiment of the invention has been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those details could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the appended claims and any and all equivalents thereof.
Claims
1. A stackable hose reel, comprising:
- a pair of outer legs;
- a pair of inner legs, said inner legs being connected to said outer legs and structured to move between a first, open position and a second, closed position;
- a first connecting member coupled to and extending between said outer legs, said first connecting member having a first outer surface having a first shape; and
- a second connecting member coupled to and extending between said inner legs, said second connecting member having a second outer surface having a second shape, said first shape being complementary to said second shape;
- wherein when said inner legs are in said closed position, said second outer surface is structured to engage at least partially within an additional first outer surface of an additional stackable hose reel, said additional first outer surface being substantially identical to said first outer surface, such that said stackable hose reel may be stacked on top of said additional stackable hose reel.
2. The stackable hose reel according to claim 1, wherein said first shape and said second shape are each an arcuate shape.
3. The stackable hose reel according to claim 2, wherein said first outer surface includes a ledge portion and a scalloped portion.
4. The stackable hose reel according to claim 1, further comprising a basket assembly structured to support a hose, said basket assembly extending between said inner legs, said basket assembly having a first protrusion and a first depression, wherein said first protrusion is structured to be received in an additional first depression of an additional basket assembly of said additional stackable hose reel and wherein an additional first protrusion of said additional basket assembly of said additional stackable hose reel is structured to be received in said first depression when said stackable hose reel is stacked on top of said additional stackable hose reel.
5. The stackable hose reel according to claim 4, wherein said basket assembly has a second protrusion and a second depression, wherein said second protrusion is structured to be received in an additional second depression of said additional basket assembly of said additional stackable hose reel and wherein an additional second protrusion of said additional basket assembly of said additional stackable hose reel is structured to be received in said second depression when said stackable hose reel is stacked on top of said additional stackable hose reel.
6. The stackable hose reel according to claim 4, wherein said basket assembly has an oblong flange, said first protrusion and said first depression being located on said oblong flange, and wherein said additional basket assembly has an additional oblong flange, said additional first protrusion and said additional first depression being located on said additional oblong flange.
7. The stackable hose reel according to claim 5, wherein said basket assembly has first and second oblong flanges located on opposite ends of said basket assembly, said first protrusion and said first depression being located on said first oblong flange and said second protrusion and said second depression being located on said second oblong flange, and wherein said additional basket assembly has additional first and second oblong flanges located on opposite ends of said additional basket assembly, said additional first protrusion and said additional first depression being located on said additional first oblong flange and said additional second protrusion and said additional second depression being located on said additional second oblong flange.
8. The stackable hose reel according to claim 4, wherein said first depression includes a first interior ledge for engaging said additional first protrusion and said additional first depression includes an additional first interior ledge for engaging said first protrusion to resist relative side to side movement of said stackable hose reel and said additional stackable hose reel when said stackable hose reel is stacked on top of said additional stackable hose reel.
9. The stackable hose reel according to claim 5, wherein said first depression includes a first interior ledge for engaging said additional first protrusion, said additional first depression includes an additional first interior ledge for engaging said first protrusion, said second depression includes a second interior ledge for engaging said additional second protrusion, and said additional second depression includes an additional second interior ledge for engaging said second protrusion to resist relative side to side movement of said stackable hose reel and said additional stackable hose reel when said stackable hose reel is stacked on top of said additional stackable hose reel.
10. A stackable hose reel, comprising:
- a pair of outer legs;
- a pair of inner legs, said inner legs connected to said outer legs and structured to move between a first, open position and a second, closed position; and
- a basket assembly structured to support a hose, said basket assembly extending between said inner legs, said basket assembly having a first protrusion and a first depression, wherein said first protrusion is structured to be received in an additional first depression of an additional basket assembly of an additional stackable hose reel and wherein an additional first protrusion of said additional basket assembly of said additional stackable hose reel is structured to be received in said first depression when said inner legs are in said closed position and when said stackable hose reel is stacked on top of said additional stackable hose reel.
11. The stackable hose reel according to claim 10, wherein said basket assembly has a second protrusion and a second depression, wherein said second protrusion is structured to be received in an additional second depression of said additional basket assembly of said additional stackable hose reel and wherein an additional second protrusion of said additional basket assembly of said additional stackable hose reel is structured to be received in said second depression when said stackable hose reel is stacked on top of said additional stackable hose reel.
12. The stackable hose reel according to claim 10, wherein said basket assembly has an oblong flange, said first protrusion and said first depression being located on said oblong flange, and wherein said additional basket assembly has an additional oblong flange, said additional first protrusion and said additional first depression being located on said additional oblong flange.
13. The stackable hose reel according to claim 11, wherein said basket assembly has first and second oblong flanges located on opposite ends of said basket assembly, said first protrusion and said first depression being located on said first oblong flange and said second protrusion and said second depression being located on said second oblong flange, and wherein said additional basket assembly has additional first and second oblong flanges located on opposite ends of said additional basket assembly, said additional first protrusion and said additional first depression being located on said additional first oblong flange and said additional second protrusion and said additional second depression being located on said additional second oblong flange.
14. The stackable hose reel according to claim 10, wherein said first depression includes a first interior ledge for engaging said additional first protrusion and said additional first depression includes an additional first interior ledge for engaging said first protrusion to resist relative side to side movement of said stackable hose reel and said additional stackable hose reel when said stackable hose reel is stacked on top of said additional stackable hose reel.
15. The stackable hose reel according to claim 11, wherein said first depression includes a first interior ledge for engaging said additional first protrusion, said additional first depression includes an additional first interior ledge for engaging said first protrusion, said second depression includes a second interior ledge for engaging said additional second protrusion, and said additional second depression includes an additional second interior ledge for engaging said second protrusion to resist relative side to side movement of said stackable hose reel and said additional stackable hose reel when said stackable hose reel is stacked on top of said additional stackable hose reel.
16. A hose reel, comprising:
- a main frame;
- a basket assembly supported by said main frame and structured to support a hose;
- a handle extending from said main frame in a first direction, said handle having a top portion having a first surface in a first plane and a second surface in second plane, said first and second planes being substantially perpendicular to said first direction, said top portion having a hole extending from said first surface to said second surface for receiving said hose therethrough.
17. The hose reel according to claim 16, wherein said main frame has a pair of first legs and a pair of second legs, said first legs being connected to said second legs.
18. The hose reel according to claim 17, wherein said handle extends from said first legs.
19. The hose reel according to claim 18, wherein first legs are outer legs and said second legs are inner legs, and wherein said inner legs are structured to move between a first, open position and second, closed position.
20. The hose reel according to claim 16, wherein said basket assembly is rotatable about a first axis, and wherein said first direction is substantially perpendicular to said first axis.
21. A hose reel, comprising:
- a pair of outer legs;
- a pair of inner legs, said inner legs being rotatably connected to said outer legs and structured to move between a first, open position and a second, closed position;
- a basket assembly structured to support a hose, said basket assembly being coupled to said inner legs; and
- a locking mechanism for selectively preventing said inner legs from being moved from said open position to said closed position.
22. The hose reel according to claim 21, wherein said locking mechanism includes a first portion and a second portion, said first portion having a selectively displaceable tooth, said second portion having a locking ring with an open position opening, wherein when said inner legs are in said open position, said tooth is received in said open position opening and prevents said inner legs from being moved from said open position to said closed position, and wherein said tooth must be displaced from said open position opening to move said inner legs to said closed position.
23. The hose reel according to claim 22, wherein said locking mechanism also selectively prevents said inner legs from being moved from said closed position to said open position, wherein said locking ring includes a closed position opening, wherein when said inner legs are in said closed position, said tooth is received in said closed position opening, and wherein said tooth must be displaced from said closed position opening to move said inner legs to said open position.
24. The hose reel according to claim 22, wherein said second portion comprises a generally circular frame received in one of said outer legs, said tooth being located on an interior of said generally circular frame, said generally circular frame being selectively displaceable within said one of said outer legs.
25. The hose reel according to claim 24, wherein said generally circular frame includes first and second tabs received in first and second openings, respectively, provided in said one of said outer legs, wherein a pressure applied to said generally circular frame causes said first and second tabs to bend, thereby enabling said generally circular frame to be displaced within said one of said outer legs.
26. The hose reel according to claim 24, wherein said generally circular frame includes a button portion that extends out of said one of said outer legs, and wherein said pressure may be applied to said button portion.
27. A hose reel, comprising:
- a main frame;
- a basket assembly supported by said main frame and structured to support a hose;
- a water supply assembly supported by said basket assembly, said water supply assembly including a first portion having a groove, a second portion having one or more radial openings, said first portion being inserted within said second portion such that said one or more radial openings are aligned with said groove, and a clip inserted at least partially through said one or more radial openings, said clip being received in and engaging said groove.
28. The hose reel according to claim 27, wherein said first portion is a water inlet portion and said second portion is a water outlet portion.
29. The hose reel according to claim 27, wherein said clip is a hairpin clip and said one or more openings include first and second radial openings.
Type: Application
Filed: Sep 2, 2005
Publication Date: Mar 9, 2006
Inventors: Stephen English (Englewood, OH), John Grishaber (Mount Wolf, PA)
Application Number: 11/219,037
International Classification: B65H 75/44 (20060101);