RETAINER SYSTEM FOR ADJUSTABLE BEDS
The invention is directed to a mattress retainer system for adjustable beds which includes a mattress-retention bracket housed within a pocket of a mattress accessible in an upward direction through an opening along a bottom edge of the mattress. The pocket is formed by attaching a separate piece of material along a bottom edge of the mattress at one or both of opposite head/foot ends thereof and permitting an overlying downwardly projecting portion of a peripheral covering of the mattress to remain free thereby defining the opening into the pocket.
The invention relates to a retainer system for adjustable beds and specifically to a pocket formed in a mattress for receiving a retention bracket which is carried by a mattress-supporting element, such as a foot support and/or a head support of an adjustable bed, or a box spring, etc. With the retention bracket housed within the pocket of the mattress, the mattress cannot shift during adjustment of the adjustable bed and, more importantly, because of the novel construction of the pocket, the retention bracket is hidden from view and creates an aesthetic appearance to an observer.
A typical conventional mattress-retention bracket constructed in accordance with this invention is disclosed in U.S. Pat. Nos. 5,737,783 and 5,978,992 in the name of Santino Antinori granted respectively on Apr. 14, 1998 and Nov. 9, 1999. In each of these patents a mattress-retention bracket is of a generally inverted U-shaped configuration or an upstanding T-shaped configuration, and these retention brackets are secured to head, back, hip and/or foot supports of an adjustable bed. The retention brackets embrace the head, back, hip and/or foot ends of the overlying mattress and are functionally adequate for the intended purpose, but are not aesthetically acceptable because they are readily visible to a casual observer. However, in accordance with the mattress-retainer system of the present invention, such brackets are hidden from view by providing a lower opening along a peripheral edge of the mattress which opens into a pocket into which the mattress-retainer bracket can be inserted. An outer portion of the peripheral material defining the mattress cover covers the retention bracket thereby hiding the same and providing the mattress with the appearance of a conventional or standard mattress absent a pocket therein.
Other typical mattress holders and/or brackets are disclosed in U.S. Pat. No. 1,125,277 granted on Jan. 19, 1915 to Homer Eckerson and U.S. Pat. No. 1,371,098 granted on Mar. 8, 1921 to Mariana T. Jones. In each of these patents a bed frame includes a set of supporting springs upon which rests a mattress and mattress holders or brackets are attached to head ends and foot ends of the bedframe to permit the mattress to shift relative to the frame and the springs supported thereby.
U.S. Pat. No. 4,297,754 granted on Nov. 3, 1981 to Julio A. Zuniga and U.S. Pat. No. 4,017,919 granted on Apr. 19, 1977 to John H. Hemmeter each disclose a plurality of mattress-retention brackets associated with a bed, and in each of these the mattress is supported upon box springs and the mattress-retention brackets prevent each mattress from shifting relative to its associated box spring.
U.S. Pat. No. 1,842,873 granted on Jan. 26, 1932 to Mary E. Leeking discloses an adjustable bed formed by a head spring section, a foldable foot spring section and an intermediate foldable spring section therebetween with the three sections supporting a mattress and several sections being adjusted to accommodate a patient in prone, sitting or partially sitting positions. Rather than utilizing retention brackets, the mattress is held to the head, intermediate and foot spring sections by a number of flexible straps having a hooks at opposite ends which are selectively hooked to the spring sections and to eyelets or eye members of the mattress.
Published U.S. patent application No. 2002/0066142 A1 published on Jun. 6, 2002 in the name of Osborne et al. discloses a mattress having a transverse tubular sleeve along an underside thereof through which a rod passes with the rod being secured to an underlying mattress-supporting surface, such as a box spring for retaining the mattress positioned atop the box spring.
SUMMARY OF THE INVENTIONIn keeping with the foregoing, a novel mattress-retention system particularly adapted for association with adjustable beds includes a retention bracket which can be configured in a variety of different ways, such as the retention brackets of U.S. Pat. Nos. 5,737,783 and 5,978,992 connected in upstanding projected relationship at a head end, a foot end or both head and foot ends of an associated mattress support, such as head and/or foot supports of an adjustable bed. A mattress associated with the adjustable bed is provided with a downwardly opening pocket at its head end, foot end or both its head and foot ends. The mattress includes a conventional inner mattress core which may include coil springs, polymeric/copolymeric foam plastic, combinations thereof, and upper, lower and peripheral outermost pieces of fabric which are conventionally secured together by a conventional tape edging machine except along lower or bottom edges of the head and/or foot ends of the peripheral fabric material. At one or both of the latter ends of the mattress, the peripheral edge of the mattress bottom covering and a lower edge of the peripheral covering are not edge-taped together thereby forming an upwardly accessible hidden pocket which can be accessed by the retention bracket(s). Since the retention bracket(s) is inboard of the outermost peripheral covering or fabric material of the mattress, it is unobservable from the exterior thereby imparting a highly aesthetic appearance to the overall adjustable bed and virtually renders invisible the mattress-retention bracket(s).
In a preferred embodiment of the invention, the bracket-retention pocket(s) is formed by manufacturing a mattress in a conventional manner except a limited length of the head end and/or foot end of the mattress periphery are not sewn together utilizing typical tape edging. Instead, a piece of pocket-forming material is secured along a bottom peripheral edge of the bottom outer fabric or covering of the mattress and projects freely upwardly inboard of the outer peripheral material or covering of the mattress which is tape secured along the entire periphery of the outer bottom fabric covering except in the area of the pocket-forming piece of material. The latter selective securing of the components creates an opening along a lower edge of the outer peripheral fabric or covering which defines with the pocket-forming material an upwardly accessible pocket into which the retention bracket is received. The latter construction provides an aesthetic appearance when the mattress is assembled upon the head, back, hip and leg supports of the adjustable bed because the retention bracket(s) is completely hidden from view to a casual observer.
With the above and other objects in view that will hereinafter appear, the nature of the invention will be more clearly understood by reference to the following detailed description, the appended claims and the several views illustrated in the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
An adjustable bed B (
The mattress bracket MR defines one component of a mattress-retention system MRS (
The mattress 10 includes a mattress core 11 (
Reference is made to
The piece of reinforcing foam 40 slightly overlies the peripheral edge portions 25, 26 of the respective fabric pieces 15 and 16 (
Thereafter, a sheet of pocket-forming border material 50 of a polygonal configuration larger than that of the plastic foam piece 40 is inserted into the foot end of the mattress, as indicated by the headed arrow I associated therewith in
Tape edging of the bottom covering 55 to the peripheral covering 31 by the tape edging machine TEM begins at the head end of the mattress (
Although a preferred embodiment of the invention has been specifically illustrated and described herein, it is to be understood that minor variations may be made in the apparatus without departing from the spirit and scope of the invention, as defined by the appended claims.
Claims
1. A mattress comprising upper and lower surfaces and a peripheral surface between said upper and lower surfaces collectively defining an interior of the mattress, and means for accessing said mattress interior in a direction from said lower surface toward said upper surface and inboard of said peripheral surface for receipt of a mattress retainer.
2. The mattress as defined in claim 1 wherein said accessing means is located contiguous a lower edge portion of said mattress.
3. The mattress as defined in claim 1 wherein said accessing means is located contiguous a lower edge portion of said mattress contiguous the merger of the lower and peripheral surfaces.
4. The mattress as defined in claim 1 including means inboard of said peripheral surface for forming a chamber accessed through said accessing means.
5. The mattress as defined in claim 1 including means inboard of said peripheral surface for forming a pocket accessed through said accessing means.
6. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials.
7. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, and said accessing means is an opening defined by at least one of the lower and peripheral fabric materials.
8. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, and said accessing means is an opening defined by said lower and peripheral fabric materials.
9. The mattress as defined in claim 1 wherein said accessing means is substantially elongated.
10. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces define a plurality of relatively spaced mattress corners, and said accessing means are located between at least one pair of said corners.
11. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces define a plurality of relatively spaced mattress corners, said accessing means are located between at least one pair of said corners, and said at least one pair of corners is located at a foot end of the mattress.
12. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces define a plurality of relatively spaced mattress corners, said accessing means are located between at least one pair of said corners, and said at least one pair of corners is located at a head end of the mattress.
13. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces define a plurality of relatively spaced mattress corners, said accessing means are located between at least one pair of said corners, and said at least one pair of corners is located at a foot end and at a head end of the mattress.
14. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, and said accessing means is a gap between an edge portion of said peripheral fabric material adjacent an edge portion of at least one of said upper and lower fabric materials.
15. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, and means inboard of said peripheral fabric material for forming a chamber accessed through said accessing means.
16. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, means inboard of said peripheral fabric material for forming a chamber accessed through said accessing means, and said chamber-forming means being a sheet of material inboard of said peripheral fabric material.
17. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, means inboard of said peripheral fabric material for forming a chamber accessed through said accessing means, said chamber-forming means being a sheet of material inboard of said peripheral fabric material, and means for securing said sheet of material to said lower fabric material.
18. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, means inboard of said peripheral fabric material for forming a chamber accessed through said accessing means, said chamber-forming means being a sheet of material inboard of said peripheral fabric material, and said sheet of material and said peripheral fabric material each having a terminal edge adjacent respectively said upper fabric material and said lower fabric material.
19. The mattress as defined in claim 1 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, means inboard of said peripheral fabric material for forming a chamber accessed through said accessing means, said chamber-forming means being a sheet of material inboard of said peripheral fabric material, and means for tape edge securing said sheet of material to said lower fabric material.
20. A mattress comprising relatively spaced upper and lower fabric material and peripheral fabric material therebetween, a piece of material inboard of a portion of the peripheral fabric material and defining a pocket therewith, and means for accessing said pocket.
21. The mattress as defined in claim 20 wherein said accessing means is an opening along a lower edge portion of said peripheral fabric portion.
22. The mattress as defined in claim 20 wherein said accessing means is an opening along a lower edge portion of said piece of fabric material.
23. The mattress as defined in claim 20 wherein said accessing means is an opening along a lower edge portion of said peripheral fabric portion and a lower edge portion of said piece of fabric material.
24. The mattress as defined in claim 20 including means for securing said lower fabric material and said peripheral fabric material to each other at opposite sides of said accessing means.
25. The mattress as defined in claim 20 including means for securing said lower fabric material and said peripheral fabric material to each other at opposite sides of said accessing means, and said lower fabric material being unconnected to said peripheral fabric material portion between opposite ends of said accessing means.
26. The mattress as defined in claim 20 wherein said piece of fabric material has an upper end adjacent said upper fabric material, and said peripheral fabric material has a lower edge portion adjacent said lower fabric material.
27. The mattress as defined in claim 20 wherein said piece of fabric material has a free upper end adjacent said upper fabric material, and said peripheral fabric material has a free lower edge portion adjacent said lower fabric material.
28. The mattress as defined in claim 23 including means for securing said lower fabric material and said peripheral fabric material to each other at opposite side of said accessing means, and said lower fabric material being unconnected to said peripheral fabric material portion between opposite ends of said accessing means.
29. The mattress as defined in claim 23 wherein said piece of fabric material has a free upper end adjacent said upper fabric material, and said peripheral fabric material has a lower free edge portion adjacent said lower fabric material.
30. A method of manufacturing a mattress which includes upper and lower fabric material and peripheral fabric material therebetween collectively housing a mattress core comprising the steps of positioning a piece of material between an inner surface of the peripheral fabric material and an outer surface of the core, securing the piece of material so positioned thereby defining a pocket between the piece of material and an opposing portion of the peripheral fabric material, and providing an access opening opening into the pocket in a direction from the lower fabric material toward the upper fabric material.
31. The method as defined in claim 30 wherein the securing step is performed by sewing.
32. The method as defined in claim 30 wherein the securing step is performed by sewing a lower edge portion of the piece of material to the lower fabric material.
33. The mattress as defined in claim 30 including the step of sewing lower edge portions of the peripheral fabric material at opposite ends of the access opening to the lower fabric material and not sewing a free lower edge portion of the peripheral fabric material between the access opening opposite ends.
34. The mattress as defined in claim 30 wherein the securing step is performed by tape edging.
35. The mattress as defined in claim 30 wherein the piece of material is fabric material.
36. The mattress as defined in claim 32 wherein the securing step is performed by tape edging.
37. The mattress as defined in claim 32 wherein the piece of material is fabric material.
38. The mattress as defined in claim 32 including the step of sewing lower edge portions of the peripheral fabric material at opposite ends of the access opening to the lower fabric material and not sewing a free lower edge portion of the peripheral fabric material between the access opening opposite ends.
39. The mattress as defined in claim 38 wherein the securing step is performed by tape edging.
40. A bed comprising a base, a retainer projecting upwardly from said base, a mattress upon said base, said mattress including relatively spaced upper and lower fabric material and peripheral fabric material therebetween a piece of material inboard of a portion of the peripheral fabric material and defining a pocket therewith, means for accessing said pocket, and said retainer projecting through said accessing means into said pocket.
41. The bed as defined in claim 40 wherein said accessing means is an opening along a lower edge portion of said peripheral fabric portion.
42. The bed as defined in claim 40 wherein said accessing means is an opening along a lower edge portion of said piece of fabric material.
43. The bed as defined in claim 40 wherein said accessing means is an opening along a lower edge portion of said peripheral fabric portion and a lower edge portion of said piece of fabric material.
44. The bed as defined in claim 40 including means for securing said lower fabric material and said peripheral fabric material to each other at opposite sides of said accessing means.
45. The bed as defined in claim 40 including means for securing said lower fabric material and said peripheral fabric material to each other at opposite sides of said accessing means, and said lower fabric material being unconnected to said peripheral fabric material portion between opposite ends of said accessing means.
46. T0he bed as defined in claim 40 wherein said piece of fabric material has a free upper adjacent said upper fabric material, and said peripheral fabric material has a free lower edge portion adjacent said lower fabric material.
47. The bed as defined in claim 40 wherein said piece of fabric material has a free upper end adjacent said upper fabric material, and said peripheral fabric material has a free lower edge portion adjacent said lower fabric material.
48. The bed as defined in claim 40 including means for securing said lower fabric material and said peripheral fabric material to each other at opposite side of said accessing means, and said lower fabric material being unconnected to said peripheral fabric material portion between opposite ends of said accessing means.
49. The bed as defined in claim 40 wherein said piece of fabric material has a free upper end adjacent said upper fabric material, and said peripheral fabric material has a lower free edge portion adjacent said lower fabric material.
50. A mattress comprising upper and lower surfaces and a peripheral surface therebetween, means for forming a pocket inboard of said peripheral surface for receipt of a mattress retainer, and means exterior of said pocket for reinforcing said pocket.
51. The mattress as defined in claim 50 including a mattress core inboard of said reinforcing means.
52. The mattress as defined in claim 50 wherein said reinforcing means is a relatively thin sheet of material.
53. The mattress as defined in claim 50 wherein said reinforcing means is a relatively thin sheet of polymeric/copolymeric synthetic plastic material.
54. The mattress as defined in claim 50 including means for accessing said pocket in a direction from said lower surface toward said upper surface and inboard of said peripheral surface.
55. The mattress as defined in claim 54 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, and said accessing means is an opening defined by said lower and peripheral fabric materials.
56. The mattress as defined in claim 55 wherein said upper, lower and peripheral surfaces define a plurality of relatively spaced mattress corners, and said accessing means are located between at least one pair of said corners.
57. The mattress as defined in claim 54 wherein said upper, lower and peripheral surfaces are defined by respective upper, lower and peripheral fabric materials, and said accessing means is a gap between an edge portion of said peripheral fabric material adjacent an edge portion of at least one of said upper and lower fabric materials.
Type: Application
Filed: Sep 21, 2004
Publication Date: Mar 23, 2006
Patent Grant number: 7036170
Inventor: Steven Antinori (Tampa, FL)
Application Number: 10/944,833
International Classification: A47C 27/00 (20060101); A47C 17/00 (20060101);