Range hood fan having filter
A range hood fan is constituted of a case main body connected partly to an exhaust gas duct and forming an exhaust gas passage inside the case main body, a fan motor supported by a partition wall in the case main body and having a fan on a rotation shaft, and an exhaust gas suction opening formed in a portion open in a hood main body of the case main body. A first filter is provided at the lower part of the case main body. The first filter is formed by net structure through which gas containing oily smoke can be passed and has first grooves which are extended in a rotation direction of the fan and end portions of which are open in the exhaust gas passage. A second filter is provided inside the first filter. The second filter is formed by net structure through which gas containing oily smoke can be passed and has second grooves that are larger than the first grooves and are open in the exhaust gas passage. The gas sucked by the fan through the exhaust gas suction opening is caused to flow along each of the second grooves and of the first grooves, so that oily smoke is liquefied and collected.
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This application is a national entry application of International Patent Application Serial No. PCT/JP2003/008307 entitled “Range Hood Fan Having Filter” to Yoshihiro Yamada filed on Jun. 20, 2003, and the specification and claims thereof are incorporated herein by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention (Technical Field)
The present invention relates to a fan used in a range hood for evacuating air or gas, which contains oily smoke generated during cooking with cookers such as pots or pans (the gas includes vapor, and exhaust gas in the case of a gas range), to the outside of a house.
2. Description of Related Art
In a kitchen, gas such as exhaust gas from gas burning and vapor including oily smoke and odor is released during cooking with various cookers such as pots and pans. If such oily-smoke-containing gas is not evacuated to the outside of a house, the gas results in a deterioration of combustion efficiency and a hypoxia state which adversely affects human health, and also the oily smoke stains the room. Therefore, such oily-smoke-containing gas is usually F evacuated to the outside by a ventilation fan, or by a blower from an exhaust duct through a range hood installed above the cookers.
In particular, comparing with the use of a ventilation fan, the method using a range hood can guide the oily-smoke-containing gas efficiently with the range hood, thus can be used in a so-called “system kitchen”. Moreover, this is very advantageous as an exhaust method because it can secure to evacuate the oily-smoke-containing gas by getting a range hood closer to the source of the oily-smoke-containing gas.
However, in a conventional evacuation method using such a range hood, the following problems has yet to be solved; problem 1, noise in operation, problem 2, disposal of oily smoke which causes stains on outer walls near the opening of the exhaust gas duct, and stains inside the device.
First of all, in view of the noise problem, although a general range hood has an enough size to cover cookers, the evacuating duct for evacuating oily-smoke-containing gas sucked from the hood has a limited size of 15 cm in diameter. Therefore, a blower must be a large size, which tends to generate noise, also it is understood that noise is generated when the oily-smoke-containing gas hits or contacts the various places of the gas passage.
In addition, when the oily-smoke-containing gas is sucked by a vacuum apparatus, if there are complex obstacles in the passage of the gas, these obstacles not only lower the suction efficiency by raising suction resistance, but also cause such noise as mentioned above. More specifically, because an exhaust gas duct must be lead through walls and the ceiling to be opened to the outdoor, a diameter of the exhaust gas duct must be small comparing with the opening space of the range hood as described above. Thus, some kinds of measures have to be taken to suck the oily-smoke-containing gas toward the duct having a small diameter without any obstacles, and evacuate the gas.
In particular, in a kitchen provided with an intake system as well as an exhaust system, a exhaust system having ability of about 400 m3/h is enough for evacuating only exhaust gas, but an exhaust system having ability of 500 m3/h is required for evacuating oily smoke as well as exhaust gas. However, because there are few kitchens provided with such a intake system separately, an exhaust system capable of evacuating oily smoke as well as exhaust gas requires ability of about 700 m3/h at the maximum. The above-mentioned noise cannot be avoided in the case of the evacuation through the exhaust gas duct by using such an exhauster having high ability.
Therefore, we may adopt a so-called Sirocco fan as a device having a large displacement volume but causing little noise. However, since the size of such a general Sirocco fan, including its casing, is considerably big, the design structure of a range hood and the overall system kitchen have to be changed when it is installed in the range hood having a small size or in other place. However, at the current situation it is almost impossible to change the design including the size of the range hood and other parts within the kitchens with a limited space, thus such a Sirocco fan cannot be utilized or adapted for the kitchen as it is.
Therefore, the inventor made an invention suggested in Japanese Patent publication No. 2609280 after various considerations as to exhaust systems capable to solve the above first problem, i.e., to reduce the noise significantly while fully keeping the advantages of the exhaust method using a range hood.
BRIEF SUMMARY OF THE INVENTIONThis invention already suggested is as follows: an exhaust device to draw in fumed air produced from cocking on a cooking range in a kitchen and to expel said fumed air into an exhaust duct, comprising: a vent box connected with said exhaust duct in fluid communication therewith, which is installed in one of a range hood and in a housing box connected with a range hood in fluid communication therewith; and a drawer device housed in said vent box, wherein said vent box includes a connection enclosure in an upper portion thereof in fluid communication with said exhaust duct which converges toward said exhaust duct, wherein a pair of substantially vertical partitions are provided within said vent box on opposite sides from the longitudinal axis of said vent box, each having a titled plate extending toward a central crossline of an opening of said exhaust duct, provide a pair of vent routes together with side walls of said vent box, said vent routes converging toward said exhaust duct, wherein said drawer device comprises: a drive motor; a pair of drive shafts protruding substantially horizontally in opposite directions from said drive motor correspondingly into said vent routes through said partitions; and a pair of Sirocco fans having blades correspondingly mounted on said drive shafts in said vent routes, each set of said blades converging toward said drive motor.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGSThe accompanying drawings, which are incorporated into and form a part of the specification, illustrate one or more embodiments of the present invention and, together with the description, serve to explain the principles of the invention. The drawings are only for the purpose of illustrating one or more preferred embodiments of the invention and are not to be construed as limiting the invention. In the drawings:
The exhaust system, which the inventor of the present invention already suggested in Japanese Patent No.2609208, is thus able to solve the above first problem. However, after the later examination, the possibility that it does not solve sufficiently the above second problem concerning oily smoke was found.
Now, in view of the above second problem concerning oily smoke, in a general range hood, a filter 230 is provided in a hood main body 210, and the filter liquefies oil or oily particles of oily smoke sucked directly and turn it into oil droplets to collect the same. However, it is impossible to catch all the oil or oily particles by the filter 230 provided in the hood main body 210, thus the remaining oil or oily particles are sucked up by a range hood fan installed behind the filter 230 and smears blades and other parts comprising of this range hood.
It is difficult to clean a general range hood fan which is installed inside of the filter 230, and besides it is almost impossible to clean the blades which are inside of the range hood fan. On this account, as the oil droplets attached on each blade accumulate gradually, it may be a cause for losing the function of the range hood fan itself.
Therefore, in Japanese Patent Laid-Open Publication No. 2000-104969, “a fan casing for multiblade fan in a simple structure to improve performance for collecting oil” was proposed. This fan casing as shown in
However, as the above description, when the air flow (the oily-smoke-containing gas) comes in contact with not only the inner surface of the casing 1, but also the air guide 4 formed inside of the casing 1, it can be considered as a cause of noise, thus it may not be able to solve the above first problem of noise.
In paragraph 0011 in the above-cited publication it is described that “the edge of entrance of an air guide 4 is made as a slanting edge, jaggy edge and the like to change the timing of air collision in the case of the inflow, thus prevent from generating noise by air colliding to the full length of the entrance edge 4a′ simultaneously”. However, even though it can achieve some prevention of noise at the entrance of the air guide, the noise prevention effect cannot be expected in total because the prevention of the noise can be done only as part of the long air guide 4. In addition, it should be understood that merely flowing oily-smoke-containing gas on the surface of the flat air guide 4 is not enough to collect and catch the oil or oily particles of the oily smoke. As such it is hard to believe that its technology solves the second problem concerning oily smoke.
In addition, in Japanese patent No. 3,009,649, “a range hood” is suggested as shown in
The conventional range hood shown in
Then oily-smoke-containing gas sucked in the fan casing collides with the corrugated surface, thus it is considered that noise occurs by the air collision to the corrugated surface like the conventional embodiment shown in
Thus, the inventor completed the present invention after repeated examinations in various ways to perform the collection of oil from oil-containing smoke effectively and greatly reduce noise while the advantages of an exhaust method using a range hood is kept.
That is, the purpose of the present invention is to provide a range hood fan 100 capable to catch oil or oily particles of oily smoke, which is not caught by a general filter in the upstream, and also noise is not generated at the time of this procedure of catching the oil or oily particles, i.e. even though oily-smoke-containing gas flows.
In order to solve the above-described problems, the present invention has been developed, and the invention described in claim 1 employs the following means as described below being attached with reference numerals, which are used in the description of best mode for carrying out the invention described later; that is, “a range hood fan (100), which is used in a range hood (200) collecting oily-smoke-containing gas generated from cookers such as pots and pans during cooking, and evacuating the oily-smoke-containing gas to the outdoor through an exhaust gas duct (220), and is installed in a hood main body (210). The range hood comprises a case main body (10) connected partly to an exhaust gas duct (220) and forming an exhaust gas passage (14) inside the case main body, a fan motor (30) having a fan (32) on a rotation shaft (31) and being supported by a partition wall (12) in the case main body (10), and an exhaust gas suction opening (15) formed in a portion opening in the hood main body (210) in the case main body (10). The range hood further comprises a first filter (40) being provided at a lower inside part of the case main body (10) by net structure through which the only smoke containing gas can be passed and having first grooves (41) extended in a rotation direction of the fan (32) and end portions of which are open in a exhaust gas passage (14), and a second filter (50) provided inside the first filter (40), the second filter (50) being formed by net structure through which the oily-smoke-containing gas can be passed and having second grooves (51) that are larger than the first grooves (41) and end portions of which are open in the exhaust gas passage (14). The first filter (40) and the second filter (50) liquefies and collects oil or oily contaminants from the oily smoke of the gas by flowing the gas, which sucked from exhaust gas suction opening by a fan (32), along each of the second grooves (51) and of the first grooves (41).”
That is, this range hood fan 100 comprises the first filter 40 and second filter 50 formed by net structure on the inner surface of the lower inside part of the case main body 10 as shown in
In the range hood fan 100 constructed as above, when the fan motor 30 rotates, a fan 32 attached to the rotation shaft starts rotating, and gas caught by a hood main body of the range hood 200 starts being sucked from a exhaust gas suction opening 15 formed in the case main body 10 of the range hood fan 100. Because part of oil and oily particles of oily-smoke-containing gas is caught primarily by the filter 230 installed in the food main body 210, the oily smoke is reduced by the time it reaches a exhaust gas suction openings 15. However the oily smoke is not eliminated completely.
The oily-smoke-containing gas sucked from each of the exhaust gas suction openings 15 by the rotation of fan 32 as mentioned above flows in a exhaust gas passage 14 in the case main body as shown with outline arrows in
Because the oily-smoke-containing gas flowing along the surface of the first filter 40 and second filter 50 and passing these filters as mentioned above naturally contacts and passes each net structure of the first filter 40 and second filter 50, the oil and oily particles of oily smoke liquefied and gets caught by the first filter 40 or the second filter 50. In the range hood fan 100 as shown in the best mode described below, the oil and oily particles caught is collected in a oil pit 21 placed at the bottom part of the case main body 10.
Importantly, the range hood fan 100 does not become a source of noise because it does not generate a big noise when the oily-smoke-containing gas contacts the surface of the first filter 40 and second filter 50 and passes these net structures. The first reason for the above is that the first grooves 41 formed in the first filter 40 and the second grooves 51 formed in the second filter 50 make a smooth flow of the oily-smoke-containing gas. The second reason for the above is that the first filter 40 and second filter 50 are actually “filters” with net structures.
For the detail of the first reason, as shown in
Then, for the detail of the second reason, because each of the first filter 40 and second filter 50 is a filter having net structure, the flow of oily-smoke-containing gas enters and leaves the first filters 40 and the second filter 50 freely. Thus, in the flow of the oily-smoke-containing gas, a big resistance, which can be a source of noise, is not generated by the first filter 40 and second filter 50. In addition, even if a turbulence in the flow of oily-smoke-containing gas occurred, the turbulence is rectified and put out by the first filter 40 and second filter 50, thus the noise is not generated by the turbulence. From the above reasons, each of the first filter 40 and second filter 50 does not generate noise by the oily-smoke-containing gas flow.
When the gas contacts the surface of such first filter 40 and second filter 50 and passes the net structure thereof, the oil or oily particles in the oily-smoke-containing gas is liquefied as is the case with the filter 230 installed in the hood main body 210. The liquefied oil flows to the oil pit 21 along the first filter 40 and second filter 50 and is corrected in the oil pit 21.
Thus, the range hood fan 100 disclosed in claim 1 removes most of the oil or oily particles of the oily-smoke-contained gas entered into the case main body 10 through the filter 230 placed in the hood main body 210, while it reduces noise. As a result, the exhaust gas from the exhaust gas duct 220 contains no oily smoke, thus the outer wall surfaces of a building does not get stained.
Now, the invention disclosed in claim 2 is explained below. This invention of claim 2 is characterized by “a bottom of the case main body (10) having a opening and closing lid (20) opening a exhaust gas passage (14), and the first filter (40) and the second filter (50) being detachably attached on an inner surface of the opening and closing lid (20)” as to the range hood fan 100.
That is, in the range hood fan 100 according to claim 2, the above first filter 40 and second filter 50 are attached detachably on the inner surface of the opening and closing lid 20 as shown in
As a result of the above, in the range hood fan 100 according to claim 2, the first filter 40 and second filter 50 attached on the inner surface of the opening and dosing lid 20 can be detached from the hood main body 210 by opening the lid 20 as shown in
Thus, the range hood fan 100 according to claim 2 produce the identical function as in the case of the range hood fan 100 of claim 1, and also the maintenance of the first filter 40 and second filter 50 of the range hood fan 100 can be easily performed according to the invention of claim 2.
THE BEST MODE OF CARRYING OUT THE INVENTIONNow, the range hood fan 100 according to the best mode shown in the drawings will be described below, then it should be understood that this range hood fan 100 of the best mode substantially includes all the above-mentioned invention.
When this range hood 200 is sucking the oily-smoke-containing gas, some of the oily smoke (oil or oily particles) is removed by a filter 230 provided in hood main body 210. However the oily smoke cannot be removed 100%, thus the rest of the oily smoke is sucked into the range hood fan 100 of the present invention.
As shown in
The case main body 10 of the range hood fan 100 hermetically includes the fan motor 30 and the fan 32 within thereof. The upper end of the case main body is a duct joint 13 for connecting with the exhaust duct 220 opened to the out door. The inside of the duct joint 13 is an evacuating opening 11. Further, at both right and left side of the case main body 10, as shown in
Further, at the lower part of the case main body 10, the opening and closing lid 20 is provided in the form that it can be opened and closed as shown in
The partition wall 12 is provided at the center of the case main body 10 as shown in
In addition, fan 32 are so-called “Sirocco fan” provided with blades 32a extended in the direction of the rotation axis 31 of the fan motor 30, each of the blades 32a being slanted outward as it goes to each exhaust gas opening 15. By constructing the fan 32 in this manner, the suction force by the fan 32 is raised, and the generation of noise by forwarding oily-smoke-containing gas is prevented.
The range hood fan 100 of this invention is provided with the first filter 40 and the second filter 50 exposed to the exhaust path 14 comprised of the case main body 10 as shown in
The first filter 40 near the opening and closing lid 20 is formed with a number of the first grooves 41 as shown in
The second filter 50 directly facing the exhaust gas passage 14 is formed with a number of the second grooves 51 along the current of the gas, the second grooves 51 is deeper than the first grooves 41 and, in the best mode, the size is about the size that two first grooves 40 of the first filter 40 can get into a second grooves 51. Of course, the second filter passages 52 are formed between the second grooves 51 as shown in
Because the first filter 40 and second filter 50 each have a net structure, it goes without saying that oily-smoke-containing gas can move freely between these filters. Thus, even if a turbulence of the oily-smoke-containing gas is generated within the case main body 10, the turbulence cannot be constant because this turbulence moves freely through each mesh of the net structure. Thus, the oily-smoke-containing gas passes the net structure or contact to the surface of the first filter 40 and second filter 50, and the oil or oily particles with in the smoke is caught by the first filter 40 or the second filter 50 and liquefied. The liquefied oil or oily particles goes to the inner surface of the opening and closing lid 20 along the first filter 40 and second filter 50, and the liquefied oily smoke is collected in a oil pit 21 provided at the lid.
In the range hood fan 100 in accordance with the best mode, as shown in
The invention is further illustrated by the following non-limiting examples.
Because a range hood fan 100 constructed as above according to claim 1 comprises a first filter 40 and second filter 50 inside of the bottom of a case main body 10, and is formed with a number of first grooves 41 and second grooves 51 along the flowing direction of the first grooves 41 in the first filter 40 and second filter 50, oil and oily particles that are not removed by the second grooves 51 can be caught, thus the range hood fan 100 can greatly reduce oil of the exhaust gas evacuated to the outdoor from a exhaust gas duct 220 connected with the range hood fan 100. As a result, by installing the range hood fan 100 of the present invention, the outside wall, at which the exhaust gas duct 220 opens, does not get stained and the building can be kept clean.
In addition, the range hood fan 100 according to claim 2 can give the same effect as the above-mentioned range hood fan 100 according to claim 1, and also installs the first filter 40 and second filter 50 releasably on the inner surface of an opening and closing lid 20 placed at the lower part of the case main body 40 so that the maintenance such as cleaning or exchange of the first filter 40 and second filter 50 can be easily performed and the durability of the range hood fan 100 can be improved greatly.
Claims
1. A range hood fan (100), which is used in a range hood collecting oily-smoke-containing gas generated from cookers such as pots and pans during cooking, and evacuating the oily-smoke-containing gas to the outdoor through an exhaust gas duct, and is installed in a hood main body,
- the range hood comprising a case main body connected partly to an exhaust gas duct and forming an exhaust gas passage inside the case main body, a fan motor having a fan on a rotation shaft and being supported by a partition wall in the case main body, and an exhaust gas suction opening formed in a portion opening in the hood main body in the case main body,
- the range hood further comprising a first filter being provided at a lower part of the case main body by net structure through which the oily-smoke-containing gas can be passed and having first grooves extended in a rotation direction of the fan and end portions of which are open in a exhaust gas passage, and a second filter provided inside the first filter, the second filter being formed by net structure through which the oily-smoke-containing gas can be passed and having second grooves that are larger than the first grooves and end portions of which are open in the exhaust gas passage,
- the first filter and the second filter liquefying and collecting the oily smoke of the gas by flowing the gas, which sucked from exhaust gas suction opening by a fan, along each of the second grooves and of the first grooves.
2. The range hood according to claim 1, wherein a bottom of the case main body having a opening and closing lid opening a exhaust gas passage, and the first filter and the second filter being detachably attached on an inner surface of the opening and closing lid.
Type: Application
Filed: Nov 23, 2005
Publication Date: Apr 6, 2006
Applicant: Yamazen Co., Ltd. (Gifu)
Inventor: Yoshihiro Yamada (Gifu)
Application Number: 11/286,616
International Classification: F24C 15/20 (20060101);