Recess light fixture adapter and method
A recess light fixture adapter for mounting a recess light fixture in an existing ceiling or a wall comprises an interior member for mounting against the interior surface of a ceiling or a wall, an exterior member for mounting against the exterior surface of a ceiling or a wall, and fasteners for interconnecting the interior member and the exterior member with respect to the ceiling or a wall.
The present invention relates to recess light fixture adapters, and more particularly to recess light fixture adapters for mounting a recess light fixture in an existing ceiling or wall having an over-sized opening.
BRIEF DESCRIPTION OF THE DRAWINGSThe novel features which are believed to be characteristic of the recess light fixture adapter according to the present invention, as to its structure, organization, use and method of operation, together with further objectives and advantages thereof, will be better understood from the following drawings in which a presently preferred embodiment of the invention will now be illustrated by way of example. It is expressly understood, however, that the drawings are for the purpose of illustration and description only, and are not intended as a definition of the limits of the invention. In the accompanying drawings:
Recess light fixtures are installed in the ceilings of many residential basements and homes, offices, and many other commercial buildings. Over the past several years, such recess light fixtures commonly have been about five or six inches in diameter. Such a prior art recess light fixture installed in a ceiling is shown in
More recently, relatively compact recess light fixtures having a diameter of about two inches, three inches, four inches, or four and one eighth inches, or essentially any size less than five inches, have become common, and are replacing the older style wider diameter recess light fixtures. As a result, once the older style six inch diameter recessed lights are removed from ceiling, an over-sized opening exists. However, an opening in the ceiling that accommodates a six inch diameter recess light fixture will not properly accommodate a four or four and one half inch diameter recess light fixture. Accordingly, the opening must be altered, filled in, or changed in some manner. If the ceiling is a plaster ceiling, the ceiling must be partially reconstructed and replastered, and then repainted, as appropriate, which is a nuisance and also relatively expensive. Indeed, the cost and inconvenience are significant deterrent to replacing older recess light fixtures with newer recess light fixtures.
Currently, there is no known means in the prior art to mount a recess light fixture into an existing ceiling having an existing over-sized opening. The closest relevant prior art will now be discussed.
U.S. Pat. No. 5,836,677 issued Nov. 17, 1998 to Conners et al, discloses a Retrofit Compact Flourescent Lamp System that comprises a reflector unit adapting to be installed into an existing light fixture. The reflector unit provides an improved environment for distribution of light from a compact flourescent lamp. A light fixture is inserted into an opening in a ceiling that encloses a compact flourescent lamp and reflector unit for the compact flourescent lamp.
U.S. Pat. No. 6,149,280 issued Nov. 21, 2000, to Quiogue et al, discloses a Method and Apparatus for Retrofitting Canopy Luminaire Assemblies. An existing light fixture is removed and housing brackets are attached to the housing flanges of the existing canopy housing. An adapter plate comprising a plate with a deck plate bracket having a latch, is mounted to the housing brackets by use of the latch. A lighting assembly comprising a light source, a lens, and a reflector, is attached to the adapter plate.
It is an object of the present invention to provide a recess light fixture adapter for mounting a recess light fixture into an existing ceiling or a wall having an existing over-sized opening.
It is another object of the present invention to provide a recess light fixture adapter for mounting a recess light fixture into an existing ceiling or a wall having an existing over-sized opening, wherein another recess light fixture has been removed from the opening.
It is a further object of the present invention to provide a recess light fixture adapter for mounting a recess light fixture into an existing ceiling or a wall having an existing over-sized opening, which recess light fixture adapter is easy to install.
It is a further object of the present invention to provide a recess light fixture adapter for mounting a recess light fixture into an existing ceiling or a wall having an existing over-sized opening, which recess light fixture adapter is inexpensive to manufacture.
It is a further object of the present invention to provide a recess light fixture adapter for mounting a recess light fixture into an existing ceiling or a wall having an existing over-sized opening, which recess light fixture adapter precludes the reconstruction of a plaster ceiling.
SUMMARY OF THE INVENTIONIn accordance with one aspect of the present invention there is disclosed a novel recess light fixture adapter for mounting a recess light fixture in an existing ceiling or a wall having an existing oversized opening. The recess light fixture adapter comprises an interior member for mounting against the interior surface of a ceiling or a wall, an exterior member for mounting against the exterior surface of a ceiling or a wall, and means for interconnecting the interior member and the exterior member with respect to the ceiling or a wall.
In accordance with another aspect of the present invention there is disclosed a novel method of mounting a recess light fixture in an existing ceiling or a wall having an existing over-sized opening, the method comprising the steps of mounting an interior member against the interior surface of a ceiling or a wall; mounting an exterior member against the exterior surface of a ceiling or a wall; and interconnecting the interior member and the exterior member with respect to the ceiling or a wall.
Other advantages, features and characteristics of the present invention, as well as methods of operation and functions of the related elements of the structure, and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following detailed description and the appended claims with reference to the accompanying drawings, the latter of which is briefly described herein below.
DETAILED DESCRIPTION OF THE PREFERRED AND ALTERNATIVE EMBODIMENTS Referring to
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Briefly, the preferred embodiment recess light fixture adapter 20 comprises interior plate 30 that is disposed behind the ceiling 24, and an exterior plate that is disposed on the outer surface of the ceiling 24. First and second threaded fasteners 51,52 interconnect the interior member 30 and the exterior member 60. The recess light fixture adapter 20 will now be described in detail.
The recess light fixture adapter 20 comprises an interior member for mounting against the interior surface of a ceiling 24 or a wall. In the preferred embodiment, as illustrated, the interior member comprises the interior plate 30. The interior plate 30 has a perimeter edge 32, an upper surface 34, a lower surface 36, and an interior fixture receiving aperture 38 disposed therein. The interior fixture receiving aperture 38 is shown as circular in shape, but may also be any other suitable shape. The recess light fixture 22 that is to be mounted in the wall or ceiling 24 passes through the interior fixture receiving aperture 38.
The interior plate 30 is flexible, and is preferably made from a strong material such as various metals (such as aluminum or steel), plastic, any suitable material or materials.
The interior plate 30 further comprises a slit 40 defined by first and second opposed edges 42,44. The slit 40 extends from the perimeter edge 32 of the interior plate 30 to the interior fixture receiving aperture 38 of the interior plate 30.
The interior plate 30 further comprises first and second aperture reinforcements secured to the upper surface of the interior plate 30. The first and second aperture reinforcements 46,48 are preferably made from a suitable metal material, for the purposes of strength and durability, but also may be made from a suitable plastic material, or any other suitable material. If the first and second aperture reinforcements 46,48, and the interior plate 30 are all made from a suitable metal material, the first and second aperture reinforcements 46,48 are each secured to the interior plate 30 preferably by means of a metal stake 54,56 and also by welding, as illustrated. If the first and second aperture reinforcements 46,48, and the interior plate 30 are all made from a suitable plastic material, they may all be integrally moulded in one piece.
The interior plate 30 has first and second threaded apertures 57,58 for receiving the co-operating threaded fasteners 51,52 therein. The first and second threaded apertures 57,58 also extend through the first and second aperture reinforcements 46,48, respectively.
The exterior member 60 of the recess light fixture adapter 20 is for mounting against the exterior surface of the ceiling 24. In the preferred embodiment, as illustrated, the exterior member 60 comprises the circular exterior plate 60. The exterior plate 60 has a perimeter edge 62, an upper surface 64, a lower surface 66, and an exterior fixture receiving aperture 68 disposed therein. The exterior fixture receiving aperture 68 is shown as circular in shape, but may also be any other suitable shape. The recess light fixture 22 that is to be mounted in the wall or ceiling 24 passes through the exterior fixture receiving aperture 68.
The exterior plate 60 comprises first and second apertures 70,72 therein for receiving co-operating first and second threaded fasteners 51,52 therethrough, respectively, which threaded fasteners 51,52 extend to the first and second threaded apertures 57,58 of the interior plate 30.
When the interior plate 30 and the exterior plate 60 are in place in the ceiling 24, the interior fixture receiving aperture 38 of the interior plate 30 and the exterior fixture receiving aperture 68 of the exterior plate 60 are substantially aligned one with the other so as to permit a recess light fixture 22 that is to be mounted in the wall or ceiling 24 to pass therethrough.
There is also means for interconnecting the interior member 30 and the exterior member 60 in clamping relation with respect to the ceiling 24. In the preferred embodiment, as illustrated, the means for interconnecting the interior member 30 and the exterior member 60 in clamping relation comprises the first and second threaded fasteners 51,52.
In use, the interior member 30, specifically the interior plate 30 as illustrated, is mounted against the interior surface 24i of the ceiling 24, as will now be described with reference to
As indicated by arrow “A” in
The exterior plate 60 is then introduced to the ceiling 24, as indicated by arrow “C” in
The means for interconnecting the interior member and the exterior member 60 in clamping relation, specifically the first and second threaded fasteners 51,52 as illustrated, are introduced to the exterior plate 60, as indicated by arrows “D” in
Finally, as indicated by arrow “E” in
Further, in the above described manner, the present invention also provides a method of mounting a recess light fixture 22 in an existing ceiling 24.
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Briefly, the preferred embodiment recess light fixture adapter 420 comprises interior plate 430 that is disposed behind the ceiling 424, and an exterior plate that is disposed on the outer surface of the ceiling 424. First and second posts 451,452 interconnect the interior member 430 and the exterior member 460. The recess light fixture adapter 420 will now be described in detail.
The recess light fixture adapter 420 comprises an interior member for mounting against the interior surface of a ceiling 424 or a wall. In the preferred embodiment, as illustrated, the interior member comprises the interior plate 430. The interior plate 430 has a perimeter edge 432, an upper surface 434, a lower surface 436, and an interior fixture receiving aperture 438 disposed therein. The interior fixture receiving aperture 438 is shown as circular in shape, but may also be any other suitable shape. The recess light fixture 422 that is to be mounted in the wall or ceiling 424 passes through the interior fixture receiving aperture 438.
The interior plate 430 is flexible, and is preferably made from a strong material such as metal, or perhaps plastic.
The interior plate 430 further comprises a slit 440 defined by first and second opposed edges 442,444. The slit 440 extends from the perimeter edge 432 of the interior plate 430 to the interior fixture receiving aperture 438 of the interior plate 430.
The interior plate 430 has first and second slot-shaped apertures 457,458 for receiving the co-operating posts 451,452 therein.
The interior plate 430 has concentric first, second and third substantially circular scores 431,433,435 cut into it, surrounding the interior fixture receiving aperture 438. Actually, each of the substantially circular scores 431,433,435 comprises two substantially semi-circular scores separated by small portions of metal. As illustrated, the interior fixture receiving aperture 438 is three and three-eighths inches in diameter to receive a recess light fixture from about three inches in diameter to about three and three-eighths inches in diameter. The first score 431 is three and seven-eighths inches in diameter to receive a recess light fixture in the range from about three and three-eighths inches to about three and seven-eighths inches in diameter, the second score 433 is four and three-eighths inches in diameter to receive a recess light fixture in the range from about three and seven-eighths inches to about four and three-eighths inches in diameter, and the third score 435 is four and seven-eighths inches in diameter to receive a recess light fixture in the range from about four and three-eighths inches to about four and seven-eighths inches in diameter.
The recess light fixture adapter 420 also comprises an exterior member 460 for mounting against the exterior surface of the ceiling 424. In the preferred embodiment, as illustrated, the exterior member 460 comprises the circular exterior plate 460 that is upwardly concave. The exterior plate 460 has a perimeter edge 465, an upper surface 464, a lower surface 466, and an exterior fixture receiving aperture 468 disposed therein. The exterior fixture receiving aperture 468 is shown as circular in shape, but may also be any other suitable shape. The recess light fixture 422 that is to be mounted in the wall or ceiling 424 passes through the exterior fixture receiving aperture 468.
The exterior plate 460 has concentric first, second and third substantially circular score lines 461,462,463 moulded into the upper surface 464 of the exterior plate 460, so that the score lines that remain on the exterior plate 460 when it is in place, cannot be seen. The first, second, and third substantially circular score lines 461,462,463 surround the exterior fixture receiving aperture 468, and permit the exterior plate 460 to properly fit any presently know size of recess light fixture. As illustrated, the exterior fixture receiving aperture 468 is three and three-eighths inches in diameter to receive a recess light fixture from about three inches in diameter to about three and three-eighths inches in diameter. The first score line 461 is three and seven-eighths inches in diameter to receive a recess light fixture in the range from about three and three-eighths inches to about three and seven-eighths inches in diameter, the second score line 462 is four and three-eighths inches in diameter to receive a recess light fixture in the range from about three and seven-eighths inches to about four and three-eighths inches in diameter, and the third score line 463 is four and seven-eighths inches in diameter to receive a recess light fixture in the range from about four and three-eighths inches to about four and seven-eighths inches in diameter. Alternatively, a hole saw, a sharp knife, or any other suitable tool could be used to cut an aperture of a suitable size.
The score lines 461,462,463 are separated into four quadrants by four radial score lines 469.
When the interior plate 430 and the exterior plate 460 are in place in the ceiling 424, the interior fixture receiving aperture 438 of the interior plate 430 and the exterior fixture receiving aperture 468 of the exterior plate 460 are substantially aligned one with the other so as to permit a recess light fixture 422 that is to be mounted in the wall or ceiling 424 to pass therethrough.
There is also means for interconnecting the interior member 430 and the exterior member 460 in clamping relation with respect to the ceiling 424. In the preferred embodiment, as illustrated, the means for interconnecting the interior member 430 and the exterior member 460 in clamping relation comprises the first and second posts 451,452. The first and second posts 451,452 extend upwardly from the exterior plate 460. As can be best seen in
In use, as can be best seen in
The recess light fixture 422 is then introduced to the recess light fixture adapter 420 that has been installed in the over-sized opening 426 in the ceiling 424. The two spring arms 423 are pushed inwardly during the installation of the recess light fixture 422, and then spring outwardly so as to each be aligned with a corresponding one of the co-operating receiving slots 431 in the interior plate 430.
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It should also be noted that when installing a recess light fixture, the exterior plate could be used to cover a hole that has been mistakenly cut slightly too large for the recess light fixture.
Other variations of the above principles will be apparent to those who are knowledgeable in the field of the invention, and such variations are considered to be within the scope of the present invention. Further, other modifications and alterations may be used in the design and manufacture of the recess light fixture adapter of the present invention without departing from the spirit and scope of the accompanying claims.
As can be understood from the above description and from the accompanying drawings, the present invention provides a recess light fixture adapter for mounting a recess light fixture into an existing ceiling or a wall having an existing over-sized opening, especially wherein another recess light fixture has been removed from the opening, which recess light fixture adapter is easy to install, is inexpensive to manufacture, and precludes the reconstruction of a plaster ceiling, all of which features are unknown in the prior art.
Claims
1. A recess light fixture adapter for mounting a recess light fixture in an existing ceiling or a wall having an existing over-sized opening, said recess light fixture adapter comprising:
- an interior member for mounting against the interior surface of a ceiling or a wall;
- an exterior member for mounting against the exterior surface of a ceiling or a wall; and,
- means for interconnecting said interior member and said exterior member with respect to said ceiling or a wall.
2. The recess light fixture adapter of claim 1, wherein said interior member comprises an interior plate having a perimeter edge, an upper surface, and a lower surface.
3. The recess light fixture adapter of claim 2, wherein said interior plate has an interior fixture receiving aperture disposed therein.
4. The recess light fixture adapter of claim 3, wherein said interior plate is flexible.
5. The recess light fixture adapter of claim 4, wherein said interior plate is made from metal.
5. The recess light fixture adapter of claim 4, wherein said interior plate is made from plastic.
6. The recess light fixture adapter of claim 4, wherein said interior plate further comprises a slit defined by first and second opposed edges, and wherein said slit extends from said perimeter edge of said interior plate to said interior fixture receiving aperture of said interior plate.
7. The recess light fixture adapter of claim 6, wherein said interior plate further comprises first and second threaded apertures for receiving co-operating threaded fasteners therein.
8. The recess light fixture adapter of claim 7, wherein said interior plate further comprises first and second aperture reinforcements secured to said interior plate, and said first and second apertures extend through said first and second aperture reinforcements, respectively.
9. The recess light fixture adapter of claim 1, wherein said exterior member comprises an exterior plate having a perimeter edge, an upper surface, and a lower surface.
10. The recess light fixture adapter of claim 9, wherein said exterior plate has an exterior fixture receiving aperture disposed therein.
11. The recess light fixture adapter of claim 10, wherein said exterior plate comprises first and second apertures therein for receiving co-operating threaded fasteners therethrough.
12. The recess light fixture adapter of claim 11, wherein said exterior plate is circular.
13. The recess light fixture adapter of claim 1, wherein said exterior plate is decorative in shape.
14. The recess light fixture adapter of claim 13, wherein at least a portion of said exterior plate is translucent.
15. The recess light fixture adapter of claim 13, wherein at least a portion of said exterior plate is transparent.
16. The recess light fixture adapter of claim 1, wherein said means for interconnecting said interior member and said exterior member in clamping relation comprises first and second threaded fasteners.
17. The recess light fixture adapter of claim 1, wherein said means for interconnecting said interior member and said exterior member with respect to said ceiling or a wall, interconnects said interior member and said exterior member in clamping relation with respect to said ceiling or a wall.
18. The recess light fixture adapter of claim 1, wherein said means for interconnecting said interior member and said exterior member in clamping relation comprises first and second spring members.
19. The recess light fixture adapter of claim 9, wherein said exterior plate further comprises first and second aperture receiving mounts secured to the upper surface of said exterior plate, and said first and second apertures extend through said first and second aperture receiving mounts, respectively.
20. A method of mounting a recess light fixture in an existing ceiling or a wall, said method comprising the steps of:
- (A) mounting an interior member against the interior surface of a ceiling or a wall;
- (B) mounting an exterior member against the exterior surface of a ceiling or a wall; and
- (C) interconnecting said interior member and said exterior member in clamping relation with respect to said ceiling or a wall.
Type: Application
Filed: Nov 12, 2004
Publication Date: May 18, 2006
Inventor: Andrew Rae (Mississauga)
Application Number: 10/986,374
International Classification: E04C 2/52 (20060101);