Manufacture of bottle with push-on closure
A method of manufacture of a bottle which may be closed by a push-on closure, apparatus for manufacturing the same, a bottle and a closure for the bottle. A bottle is manufactured in a multi-component assembly. The bottle preform (not shown) is made by an injection molding technique, having detents on its upwardly and outwardly facing surfaces. It is then transferred to a blow mould where it is first heated, and then shaped by inserting a blow pin through the neck of the preform to stretch it in its longitudinal axis. During this operation, the top surface of the preform is bent down, such that the detent formed on the upwardly facing surface of the preform now extends laterally into the volume of the preform. The stretched preform is then blown to take the shape of the blow mould, forming the bottle. A closure is formed by injection moulding, and is held on the bottle by the laterally extending detents.
This invention relates to a method of manufacturing a bottle which can be closed by a push-on closure, to apparatus for manufacturing the bottle, to a bottle and to a closure for the bottle. The invention is particularly though not exclusively suitable for use with bottles made of PET or PEN thermoplastic materials.
Beer drinkers throughout the world are familiar with the so-called crown cap, which is a metal cap used with glass beer bottles to provide an effective seal and which is applied by a crimping action and removed by a simple tool which engages under the edge of the rim of the cap to bend the cap up and lever it off the bottle. Metal crown caps are very effective but require a glass bottle and can not be used with plastics bottles, particularly made of PET or PEN. There is a need for a simple push-fit closure arrangement as an alternative to the crown cap.
PET bottles with screw tops are known but these do not have the same desirable properties for use with fermented or carbonated gaseous drinks as do crown caps. An example of the manufacture of a PET bottle with a screw top is described in International Patent Application WO97/19806. In that manufacture an embryo container is formed by injection moulding. The embryo container comprises a closed-end tube which will form the body of the bottle with an outward radial flange at its mouth. Part of the upper surface of the flange is formed with a spiral, which will form a screw thread. The embryo container is transferred to a stretch/blow moulding machine where pressure is applied to its interior, forcing the radial flange downwardly and outwardly so that the upper surface of the flange becomes the inner cylindrical surface of the mouth of the bottle with the screw thread formed in it.
Other methods for forming PET bottles are described for instance in U.S. Pat. No. 5,126,177 (Stenger) and U.S. Pat. No. 5,501,590 (Orimoto et al.).
None of the prior art however provides a means for making a bottle with a push-on closure which can be employed with a plastics bottle and/or closure without the need to use a crimped metal crown cap and yet which retains the advantages of the crown cap.
SUMMARY OF THE INVENTIONThe invention is defined in the independent claims below to which reference should now be made. Advantageous features are set forth in the appendant claims.
A preferred embodiment of the invention is described in detail below with reference to the drawings.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention will now be described in more detail, by way of example, with reference to the accompanying drawings, in which:
The method of making a preferred embodiment of the invention and a preferred apparatus for making it, together with the resultant bottle and a closure for the bottle will now be described in detail by way of example.
The bottle is made by an essentially two-stage process. Stage one involves injection moulding in an injection moulding machine a preform. This preform is then transferred to a pressure moulding machine where it is pressure moulded at an elevated temperature to form the final shape of the bottle. When placed into the pressure moulding apparatus the preform is deformed to form the rim of the bottle, and the body of the bottle is formed by blowing. Finally, the bottle is associated with a corresponding push-on closure which, after filling of the bottle, can be push-fitted to the rim of the bottle.
The bottle is made of a material which is susceptible to deformation when heated. This could be glass. However, the invention is particularly suitable for making bottles out of certain plastics materials, particularly thermoplastics. Materials such as polyethylene terephthalate (PET), polyethylene naphathalate (PEN), and co-polymers and blends of these two materials, in both crystalline and a amorphous form, could be viable.
The first stage in the manufacture is illustrated in
The shape of the cavity is such that the preform is generally in the shape of a closed-end tube which tapers slightly towards its closed end, and has a rim at the open end of the tube and defining the opening or mouth of the bottle. The tubular part of the preform will eventually be expanded to form the body of the bottle. At this stage the outer surface and the inner surface of the preform both taper slightly towards the closed end of the tube, being defined by the inner mould surface of the cavity insert 12 and the outer mould surface of the injection core 22, respectively. The plastics is injected through an appropriate orifice 24 in the cavity insert 12, at the bottom end of the tube.
The rim section of the preform which is to form the mouth of the bottle and surrounds the opening to the tubular section of the preform is described in more detail below.
The injection moulding apparatus is provided with appropriate cooling channels around the cavity insert 12, and a cooling tube 26 extends into the interior of the injection core 22 so as to cool the mould core portion within the tubular part of the preform 20. In other respects the injection moulding machine is conventional.
When sufficiently solid the preform is then removed from the injection moulding apparatus. This is achieved by retracting the injection core 22, and slightly retracting the neck splits 16 on the neck split carrying plate 18. The preform can then be removed from the mould, if necessary with the application of some pressure from the bottom through the injection orifice 24.
The resultant preform is shown in
The annular or outwardly-extending flange 32 has an upper surface 34 and a lower surface 36. The upper surface 34 is in part over the tubular wall portion 28, which thus depends from the inner edge of the flange. The upper surface 34 carries an upstanding first detent 40 at or towards its radially inner edge. The detent 40 on its inner periphery is generally perpendicular to the upper surface 34, and on its outer face slopes down towards the upper surface 34, as shown in
The outer end of the flange 32 terminates in three generally circumferential elements. The first of these is an outwardly-extending second detent 42. Above the outer end of the flange 32 is an upwardly-extending curved-ended sealing portion 44. This sealing portion 44 will co-operate with a push-on closure for the bottle to provide a liquid-proof seal adequate to contain the contents of the bottle when filled with beer or other carbonated beverage or similar contents. Finally, the periphery of flange 32 carries a downwardly-extending generally-cylindrical flange 46 which is essentially parallel to the upper-most portion of the wall of the tube 28, as shown in
The preform is now transferred to a pressure moulding or blow moulding machine 50, a section through which is shown in
When the preform 20 is first inserted in the moulding machine 50, it is carried by the exterior portion of the rim 30, and in particular the second detent 42 on the exterior of the rim, engaging with correspondingly-shaped portions on the lower internal surface of the neck splits 56.
The operation of the moulding machine 50 in shaping the bottle will now be described with reference to FIGS. 5 to 11.
The operation that takes place in the moulding apparatus 50 is to move the outwardly-extending flange 32, and the first detent 40 with it, downwardly and outwardly, relative to the second detent 42. In effect, the first detent moves pivotally around the second detent, due to bending of the flange portion particularly at its outer region. The result of this movement is that the upper surface 34 of the flange 32 now faces inwardly rather than upwardly, and forms the inward part of the mouth of the bottle. The first detent 40 now projects inwardly into the bottle opening. In this position, as described below, a closure can be push-fitted onto the rim portion 30 of the bottle, to engage both the first now inwardly facing detent 40 and the second outwardly facing detent 42, so that it is retained on the bottle by these two detents. When the flange and the first detent have been moved to their final positions, the tube portion 28 of the bottle is then expanded to fill the inside of the mould and form the body of the bottle. Although thus described as two distinct steps, the precise timing of the step of forming the final shape for the rim of the bottle and the expanding of the tube can be such that they overlap or are in part simultaneous, rather than purely sequential as is described.
In more detail therefore,
The blow core is shown fully inserted in
It will be seen from FIGS. 7 to 9 that the periphery of the bottom end portion of the blow core 60 is relieved as at 61 to allow for the shape of the rim portion when the blow core is fully inserted. In this condition the rim 30 is now clamped between the neck splits 56 and the blow core 60, with the second detent 42 still engaging the neck splits 56.
The next stage is for the blow pin to be extended and this is illustrated in
Finally, air under pressure is injected through the passageway 64 in the blow core 60 and around the blow pin 62 into the interior of the bottle. The effect of this is to expand the tubular section 28 into the shape of the bottle as defined by the interior surfaces of the mould parts 52, forming the desired final shape of the bottle. The mould parts may carry desired shaping to provide a more complex shaping for the bottle in well known manner. The expansion of the tubular part will of course thinning of the bottle wall, as is seen in
The bottle 72 is now removed from the mould and is shown in
It will be seen from the foregoing that the forming of the shape of the final bottle in the blow moulding machine is achieved by a combination of three measures, namely pushing the flange 32 and the top of the wall 28 with the bottom surface of the blow core 60, pulling the wall 28 downwardly by extension of the blow pin 62, and the application of air pressure through the passage 64 in the blow core. The manner in which these three measures are best applied can be determined empirically for any particular situation. It may be desirable to provide the pushing with the blow core first followed by stretching with the blow pin and then the application of pressure. However, it may be preferable for these steps to partially overlap or to take place simultaneously depending on the particular application.
The closure for the bottle will now be described with reference to FIGS. 14 to 18 of the drawings. The closure, cap or top 100 illustrated has a planar disc-shaped central portion 102 and a peripheral bottle-engaging portion 104. Across the top of the disc and the bottling engaging portion 104 are eight diametrically-extending ribs 106 equally spaced around the disc as seen from above in
As shown in
The bottom faces of the first and second tangs 114 and 116 are champhered to allow them to separate as they pass over the rim portion 30 of the bottle.
It should be noted that the ribs 106 extend over the U shaped peripheral bottle engaging portion 104 down to a circumferential ridge 118 which runs around the bottom of the outer arm 112. That is to say the remote ends of the rib 106 provides stiffening for the outer arm 112 of the U section 104. The extent to which this is required will need to be determined empirically.
When the bottle has been filled with its desired contents, the cap 100 can be forced on the rim of the bottle to the position shown in
Finally,
Finally, the retaining force holding the closure on the bottle is such that in the event of excess pressure arising in the bottle, for example exceeding 90 psi, the closure will be released from the bottle automatically by the pressure acting on the disc 102.
The bottle shape obtained is elongate with a longitudinal axis and is generally circularly symmetrical. However, other or irregular shapes can be obtained by appropriately shaping the interior of the mould.
A preferred embodiment of the invention has been described by way of example. However, many modifications may be made to the method, apparatus, bottle and bottle top described, and the foregoing description should be regarded only as one example of the implementation of the invention.
Claims
1. A method of making a bottle having a body and a rim defining an opening for the bottle, the opening being capable of being closed by a push-on closure, the bottle being made of a material which is susceptible to deformation when heated, the method comprising the steps of:
- injection moulding in an injection moulding apparatus a preform in the shape of a closed-end tube with a rim at its mouth, the rim comprising an outward generally-radial flange having an upper surface and a lower surface, a first detent simultaneously formed with the flange as an upstanding projection from the upper surface of the flange towards the radially inner end thereof, and a second radically-outward detent formed at the outer edge of the flange, the tube depending from the radially-inner edge of the flange;
- placing the preform in a pressure moulding apparatus at an elevated temperature with the preform being located at least in part by means of the second detent;
- moving the flange and the first detent downwardly and outwardly relative to the second detent so that the upper surface of the flange now faces inwardly and the first detent projects inwardly into the opening for the bottle, whereby a closure can be push-fitted onto the rim of the bottle to engage both the first inwardly-facing detent and the second outwardly-facing detent; and
- expanding the tube under pressure to form the body of the bottle.
2. A method according to claim 1, in which the moving step is caused at least in part by means of a portion of a core of the pressure moulding apparatus bearing against the upper surface of the flange and/or the first detent.
3. A method according to claim 1, in which the moving step is caused at least in part by differential pressure applied between the interior of the preform and the exterior.
4. A method according to claim 1, in which the moving step is caused at least in part by downward stretching applied to the tube portion of the preform.
5. A method according to claim 1, further comprising the step of longitudinally stretching the tube portion of the preform.
6. A method according to claim 1, further comprising the step of applying differential pressure between the interior of the preform and the exterior to expand the tube portion to form the body of the bottle.
7. A method according to claim 1, in which the preform is formed with an upwardly-extending sealing portion extending above the second detent in the rim portion.
8. A method according to claim 1, in which the rim includes a downward flange depending from the outer end of the radial flange.
9. A method according to claim 8, in which in the moving step the lower surface of the radial flange moves into homogeneous contact with the downward flange.
10. A method according to claim 1, in which the first detent extends continuously around the mouth of the preform.
11. A method according to claim 1, in which the second detent extends continuously around the mouth of the preform.
12. A method according to claim 1, in which the material is seleted from the groups comprising polyethylene terephthalate, polyethylene naphthalate and co-polymers and blends thereof.
13. A method according to claim 1, further comprising the steps of filling the bottle with liquid, and push-fitting a closure to the bottle, in which the closure includes first and second engaging portions for engaging respectively with the first and second detents to secure the closure on the bottle.
14. A method according to claim 13, in which the first and/or the second engaging portions are discontinuous around the closure.
15. Apparatus for making a bottle having a body and a rim portion defining an opening for the bottle, the opening being capable of being closed by a push-on closure, the apparatus comprising:
- injection moulding apparatus shaped and arranged to produce a preform in the shape of a closed-end tube with a rim at its mouth, the rim comprising an outward generally-radial flange having an upper surface and a lower surface, a first detent upstanding from the upper surface of the flange towards the radially inner end thereof, and a second radially-outward detent at the outer edge of the flange with the tube depending from the radially-inner edge of the flange; and pressure moulding apparatus having mould parts defining a mould cavity and comprising means to locate the preform in the mould cavity with the second detent in a fixed location therein, means for moving the flange and the first detent downwardly and outwardly relative to the second detent such that the upper surface of the flange faces inwardly and the first detent projects inwardly into the opening for the bottle, and means for applying a pressure differential between the interior of the tube and the extension to expand the tube into contact with the mould parts defining the mould cavity.
16. A bottle made of a material which is susceptible to deformation when heated, the bottle comprising a body portion and a rim portion, the rim portion being narrower than the body portion and providing an opening constituting the mouth of the bottle, the rim portion including an inwardly-facing detent facing into the opening and an outwardly-facing detent facing radially outwardly and a portion between the detents for constituting a sealing region, and the bottle being provided with a sealing closure, the closure having a peripheral trough defined between inner and outer cylindrical flanges, the inner cylindrical flange carrying means for engaging the inwardly-facing detent and the outer cylindrical flange carrying means for engaging the outwardly-facing detent, the closure further comprising a sealing portion in the trough for sealing engagement with the sealing region of the rim portion of the bottle.
17. A bottle made of a material which is susceptible to deformation when heated, the bottle comprising a body portion and a rim portion, the rim portion being narrower than the body portion and providing an opening constituting the mouth of the bottle, the rim portion including an inwardly-facing detent facing into the opening and an outwardly-facing detent facing radially outwardly, a portion between the detents being adapted to constitute a sealing region.
18. A closure for use with the bottle of claim 17, the closure having a peripheral trough defined between inner and outer cylindrical flanges, the inner cylindrical flange carrying engagement means for engaging the inwardly-facing detent on the bottle and the outer cylindrical flange carrying engagement means for engaging the outwardly-facing detent on the bottle, and a sealing portion in the trough for sealing engagement with the sealing region of the rim portion of the bottle.
Type: Application
Filed: May 6, 2003
Publication Date: May 25, 2006
Inventor: Charles Britton (Tewkesbury)
Application Number: 10/513,551
International Classification: B65B 7/28 (20060101); B65D 41/16 (20060101); B65D 41/22 (20060101);