Cutter suction dredge
A modular, size-adjustable dredge assembly including a hull and an adjustable length dredge ladder pivotally connected to the hull. The dredge ladder includes a front section that is coupled to a rotatable cutter head for loosening material to be dredged and a rear section that is pivotally connected to the hull to permit the ladder to selectively move from a hoisted position where the ladder floats to an operative position where the cutter head engages a surface to be dredged. The front section of the ladder includes a first plurality of releasably interconnected hollow pipe sections that form a first fluid tight channel therein in which water is selectively permitted to enter to increase the weight of the ladder to achieve the desired cutter pressure and to control cutter torque. The rear section of the ladder includes a plurality of releasably interconnected hollow pipe sections that form a second fluid tight channel to increase the bouyancy of the ladder. The hull may include a fore section platform, an aft section platform, and a second plurality of releasably interconnected hollow pipe sections for longitudinally connecting the fore section platform to the aft section platform. The length of the hull and/or ladder is adjustable by adding or removing pipe sections from the first and second plurality of releasably interconnected hollow pipe sections.
This application relates generally to dredge assemblies and, more particularly, to a modular, size-adjustable cutter suction dredge (“CSD”) assembly.
BACKGROUND OF THE INVENTIONDredges and, in particular, CSDs are used to remove material (e.g., rock, sand, clay, etc.) from the bottom, floor, bed or other surface of lakes, rivers, oceans, seas, harbors or other waterways. Existing CSDs typically include a floating barge that carries an elongated ladder, boom or similar structure. The ladder is typically pivotally connected to the barge such that it can be lowered from a hoisted position to an operative position where the ladder is in proximity to the waterway bed or surface to be dredged. A rotating cutter head is typically located near a free end of the ladder such that, in its operative position, teeth on the cutter head engage the waterway bed or surface to loosen material to be dredged. A mixture of loosened material and water collected at the cutter head is drawn into a suction pipe connected to the ladder and pumped to a desire location where the material is discharged.
The ladder construction and its connection to the barge in existing CSDs, however, must be very strong and rigid to resist the torque created by the interaction of the cutter head on the surface to be dredged (“cutter torque”). Otherwise, the ladder will have a tendency to rotate or windup due to the cutter torque. Moreover, dredging with existing CSDs is difficult at depths over 45 meters (148 feet). The length of the conventional ladder, for dredging at depths of 45 meters or greater, is susceptible to bending. Such bending is caused by the ladder's weight (inertia), as well as the forces or cutter torque developed as a consequence of cutting the waterway bed or surface.
To address these problems, strengthening components have been incorporated in the ladder and at its connection point at the hull of the barge to compensate for the increased operational depths and to resist cutter torque. Reinforcing a conventional ladder to operate at such depths, however, is expensive and a time-consuming process. This process requires extensive redesign of the ladder and its connection to the hull, a significant number of additional components, and a great deal of steelwork. In addition, the weight of the reinforced ladder is significant and expensive hoisting winches are often necessary to lift the ladder from its operating position.
Furthermore, because the ladder structure has been reinforced to operate at a greater depth and to resist cutter torque, and its weight increased as a result, the suction pump that draws the dredged material cannot be located at the end of the ladder near the cutter head. Consequently, suction capability can become compromised due to the increased distance between the pump and the waterway bed or surface to be dredged.
Also, reinforcing the ladder to operate at such depths leads to decreased flexibility with respect to assembling and disassembling the CSD. Moreover, transportation of the CSD becomes difficult.
SUMMARY OF THE INVENTIONTo overcome these and other deficiencies in conventional dredges, a modular, size-adjustable dredge assembly is provided that includes a hull and an adjustable length dredge ladder pivotally connected to the hull. The dredge ladder includes a front section that is coupled to a rotatable cutter head for loosening material to be dredged and a rear section that is pivotally connected to the hull to permit the ladder to selectively move from a hoisted position where the ladder floats to an operative position where the cutter head engages a surface to be dredged. The front section of the ladder includes a plurality of releasably interconnected hollow pipe sections that form a first fluid tight channel therein in which water is selectively permitted to enter to increase the weight of the ladder to achieve the desired cutter pressure and to withstand the cutter torque. The rear section of the ladder includes a plurality of releasably interconnected hollow pipe sections that form a second fluid tight channel to increase the bouyancy of the ladder. Additional pipe sections may be added or removed from the rear section to adjust the length of the ladder.
Similarly, the hull may include a fore section platform, an aft section platform, and a second plurality of releasably interconnected hollow pipe sections for longitudinally connecting the fore section platform to the aft section platform. The length of the hull is adjustable by adding or removing pipe sections from the second plurality of releasably interconnected hollow pipe sections.
The foregoing specific objects and advantages of the invention are illustrative of those that can be achieved by the present invention and are not intended to be exhaustive or limiting of the possible advantages which can be realized. Thus, these and other objects and advantages of this invention will be apparent from the description herein or can be learned from practicing this invention, both as embodied herein or as modified in view of any variations which may be apparent to those skilled in the art. Accordingly, the present invention resides in the novel parts, constructions, arrangements, combinations and improvements herein shown and described.
BRIEF DESCRIPTION OF THE DRAWINGSThe accompanying figures best illustrate the details of the preferred apparatus, system and method of the present invention. Like reference numbers and designations in these figures refer to like elements.
Referring now to the drawings and, in particular, to
The pontoons 11 may be made from any suitable material, preferably ship building steel. The size of the pontoons 11 are preferably the same dimensions as standard cargo containers or a high cube (“hicube”) containers (e.g., 20 ft. (L)×8 ft. (W)×4 ft. (H); 20 ft. (L)×6 ft. (W)×8 ft. (H); 20 ft. (L)×8 ft. (W)×8 ft. (H); 40 ft. (L)×8 ft. (W)×4 ft. (H); 40 ft. (L)×8 ft. (W)×6 ft. (H); 40 ft. (L)×8 ft. (W)×8 ft. (H)) to facilitate convenient transportation of the pontoons. In this manner, conventional container corners (lockings) may be mounted on the corners of the pontoons to allow them to be handled and transported in the same manner as standard containers.
A dredge ladder 40 is pivotally secured at its rear most end (aft end) to the aft section platform 20. The front most end (fore end) of dredge ladder 40 may be lowered to the bottom of the waterway for dredging and subsequently raised, or hoisted, for stowage using a network of ladder-hoist winches 16a, ladder-hoist pulleys 16b and ladder-hoist wires or cables 16c.
As shown in
Each pontoon 11 is preferably positioned and secured to its neighboring pontoon(s) 11 by way of at least two substantially parallel series of interconnected standard industrial pipe sections 31a and 31b, portions of which extend, in a water-tight matter, through pontoons 11 from the front side 13 to the rear side 14 of the fore section platform 10. Extreme ends 31c and 31d of the interconnected pipe sections 31a and 31b securing pontoons 11 of the fore section platform 10, for example, are shown in
As shown in
As shown in
An example of two interconnected standard industrial pipe sections 31a or 31b is shown in
As discussed above with respect to the pipe sections 31a and 31b used to form the fore and aft section platforms 10, 20, all of the interconnected pipes 31a and 31b are secured to their neighboring pipes 31a and 31b in a water-tight manner, including the interconnected pipes disposed intermediate of the fore and aft section platforms 10 and 20. Due to the buoyancy of each pipe section 31a and 31b, resulting from the water-tight seal trapping air within each pipe section 31a and 31b, the collective buoyancy of the interconnected series of pipe sections 31a and 31b increases their overall buoyancy, stability and structural integrity due to their tendency to float. To further increase overall buoyancy and structural integrity of the two lengths of interconnected pipe sections 31a and 31b, one or more pontoons 11 may be positioned along the lengths thereof, as shown in
The dredge ladder 40, as shown in
An example of two interconnected standard industrial pipe sections 42a or 42b is shown in
The ladder after part 40a, as shown in
In the preferred embodiment, the ladder front part 40b, as shown in
Preferably, the pump mounting section 47 has a generally isosceles trapezoidal shape and is constructed from a plurality of standard industrial tubing or pipes having “blind” (closed) flanges, similar to pipes 31a, 31b, 42a, and 42b. The rear portion of the pump mounting section 47 preferably includes at its opposing lateral sides, angled pipe sections 47a and 47b with “blind” (closed) flanges, which interface with the respective adjacent closed flanges of pipe sections 42a and 42b of the front end of the ladder after part 40a. The standard industrial tubing forming the pump mounting section 47 and pipe sections 47a and 47b may be made from any suitable material, preferably ship building steel.
The tubing forming the pump mounting section 47 is preferably hollow and sealed at their respective ends using “blind” (closed) flanges. Each tube preferably includes a water intake opening or hole for allowing water to be introduced therein adding weight to the dredge ladder 40 when an increase of pressure is needed on the cutter head 43 depending on the properties of the soil being dredged. In addition, the ability to increase the weight of the dredge ladder 40 by adding water therein functions to control cutter torque on the ladder, such that the majority of forces are concentrated on the ladder front part 40b and are transferred to the pontoons 11 via the wire or cable system 16. As such, the forces acting on the ladder after part 40a and its pivoting connection to the aft section platform 20 remain low, thereby permitting use of a ladder after part 40a with reduced torque resistant properties.
In one embodiment, a closing plug (not shown) may be used to seal the water inlet openings when the tubing is filled with the desired volume of water. Each tube also preferably includes a conventional valve (not shown) to permit the water to be discharged or drained from the tubing forming the pump mounting section 47 using an air compressor. Draining of the tubing forming the pump mounting section 47 serves to reduce the weight of the dredge ladder and the associated pressure on the cutter head 43, as well as to facilitate maintenance of the structure and to prevent the water from freezing during stoppages in the winter.
It is understood that the tubing forming the pump mounting section 47 may be filled and/or drained “on-line” during the dredging operation to facilitate, among other things, increasing or decreasing the pressure on the cutter head. Alternatively, the tubing may be filled with water manually after the dredge is assembled prior to the dredging operation to achieve the desired cutter pressure and to resist cutter torque depending on the properties of the soil being dredged.
As best shown in
In operation, dredged material loosened by the rotating cutter head 43 is drawn into an inlet conduit connected to the inlet of pump 45. Suction pump 45 then pumps the dredged material to the waterway surface through a suction or discharge conduit 26 connected to the outlet or discharge of the suction pump 45 and preferably mounted on the dredge ladder 40. The conduit 26 is preferably a series of interconnected industrial pipe sections 26a, which, like the ladder after part 40a, may be made smaller or larger depending on the number of pipes 26a needed for the depth obtained. Preferably, the suction conduit 26 is connected at the surface to the inlet of a second pump 28, located, for example, on the aft section platform 20, which assists in pumping the dredged material through the conduit 26 to the surface. The second pump 28 then discharges the dredged material to a desired location through a conduit connected to the outlet of the pump. It is understood that more than one pump can be utilized for removing the dredged material and that the invention is not limited to the number of pumps illustrated in the figures.
The pontoon sections 11 and pipes 31a, 31b, 42a, 42b may be selected from standard, commercially available and readily transportable elements, preferably having a size and shape facilitating shipment using standard cargo transport containers, such as 20 or 40 TEU (twenty-foot equivalent units). In this manner, the modular dredge assembly may be readily disassembled, transported by sea, air and/or rail, and then readily reassembled on-site prior to use.
In addition, because of the modular design, the parts of the dredge assembly can be used to retrofit existing dredges. The tubular or support components that separate the fore and aft section platforms of the hull can be replaced with the interchangeable, discrete pipe sections, as can the ladder. Thus, an existing dredge device can be converted into a more flexible system.
Although illustrative embodiments have been described herein in detail, it should be noted and understood that the descriptions and drawings have been provided for purposes of illustration only, and that other variations both in form and detail can be added thereupon without departing from the spirit and scope of the invention. The terms and expressions have been used as terms of description and not terms of limitation. There is no limitation to use the terms or expressions to exclude any equivalents of features shown and described or portions thereof.
Claims
1. A modular, adjustable length dredge assembly, comprising:
- a hull;
- an adjustable length dredge ladder, the ladder having a front section coupled to a rotatable cutter head for loosening material to be dredged and a rear section pivotally connected to the hull to permit the ladder to selectively move from a hoisted position where the ladder floats to an operative position where the cutter head engages a surface to be dredged, the front section including a plurality of releasably interconnected hollow pipe sections forming a first fluid tight channel therein, and the rear section of the ladder including a plurality of releasably interconnected hollow pipe sections that form at least one second fluid tight channel in the rear section of the ladder to increase the bouyancy of the ladder, wherein additional pipe sections may be added or removed from the rear section to adjust the length of the ladder, and wherein water is selectively introduced into at least the first fluid tight channel to increase the weight of the ladder to achieve a desired cutter pressure and control cutter torque.
2. The modular, adjustable length dredge assembly according to claim 1, wherein water is selectively drained from at least the first fluid tight channel to facilitate buoyancy of the ladder in the hoisted position.
3. The modular, adjustable length dredge assembly according to claim 1, wherein the plurality of interconnected hollow pipe sections in the front section of the ladder are sealed at each end to form a plurality of a first fluid tight channels.
4. The modular, adjustable length dredge assembly according to claim 3, wherein the plurality of interconnected hollow pipe sections in the front section of the ladder are sealed at each end by a blind flange.
5. The modular, adjustable length dredge assembly according to claim 1, wherein the rear section of the ladder comprises a second plurality of releasably interconnected hollow pipe sections that is substantially parallel to the first plurality of releasably interconnected hollow pipe sections.
6. The modular, adjustable length dredge assembly according to claim 1, wherein the hull comprises a fore section platform, an aft section platform, and a third plurality of releasably interconnected hollow pipe sections for longitudinally connecting the fore section platform to the aft section platform.
7. The modular, adjustable length dredge assembly according to claim 6, wherein the length of the hull is adjustable by adding or removing pipe sections from the third plurality of releasably interconnected hollow pipe sections.
8. The modular, adjustable length dredge assembly according to claim 6, further comprising a fourth plurality of releasably interconnected hollow pipe sections that is substantially parallel to the third plurality of releasably interconnected hollow pipe sections and which longitudinally connects the fore section platform to the aft section platform.
9. The modular, adjustable length dredge assembly according to claim 6, wherein the rear section of the ladder is pivotally coupled to the aft section platform.
10. The modular, adjustable length dredge assembly according to claim 1, wherein the ladder is substantially horizontal when in the hoisted position.
11. The modular, adjustable length dredge assembly according to claim 1, further comprising a suction pump positioned on the ladder in proximity to the cutter head.
12. The modular, adjustable length dredge assembly according to claim 6, wherein the fore section platform includes at least one pontoon.
13. The modular, adjustable length dredge assembly according to claim 6, wherein the aft section platform includes at least one pontoon.
14. A modular dredge assembly, comprising:
- a hull section; and
- a ladder section having a fore end supporting a cutter device and an aft end pivotally connected to the hull section, the ladder section having an initial floating position resulting from substantial zero buoyancy of the ladder section.
15. The dredge assembly according to claim 14, wherein the hull section is adjustable in length.
16. The dredge assembly according to claim 14, wherein the ladder section is adjustable in length.
17. The dredge assembly according to claim 14, wherein the hull section and ladder section are adjustable in length.
18. The dredge assembly according to claim 14, wherein the ladder section includes two parallel pipes of adjustable length, each of the pipes respectively formed from a series of removably interconnected hollow pipe sections.
19. The dredge assembly according to claim 14, wherein the hull section includes fore and aft platforms, and a pair of parallel pipes of adjustable length, each of the pair of parallel pipes of adjustable length respectively formed from a series of removably interconnected hollow pipe sections.
20. The dredge assembly according to claim 14, wherein the fore end of the ladder section includes weight adjusting pipes.
21. The dredge assembly according to claim 20, wherein the weight adjusting pipes permit the ingress and egress of water to selectively control the weight of the ladder to achieve a desired cutter pressure and resist cutter torque.
22. The dredge assembly according to claim 14, wherein the ladder is substantially horizontal when in the initial floating position.
23. The dredge assembly according to claim 14, further comprising a suction pump positioned on the ladder section in proximity to the cutter device.
24. The dredge assembly according to claim 14, wherein the hull section includes a plurality of pontoons.
25. The dredge assembly according to claim 19, wherein the fore and aft platforms include at least one pontoon.
26. The dredge assembly according to claim 25, wherein the fore and aft platforms include a plurality of pontoons.
27. The dredge assembly according to claim 26, wherein at least one of the plurality of pontoons is spaced apart from an adjacent pontoon.
28. The dredge assembly according to claim 26, wherein at least two of the plurality of pontoons abut one another.
29. A modular, adjustable length dredge assembly, comprising:
- a hull having a fore section platform, an aft section platform, and a first pair of a plurality of substantially parallel, releasably interconnected hollow pipe sections of adjustable length longitudinally connecting the fore section platform to the aft section platform; and
- a dredge ladder comprising a second pair of a plurality of substantially parallel, releasably interconnected hollow pipe sections of adjustable length having a rear section pivotally coupled to the hull and a front section coupled to a rotatable cutter head,
- wherein the adjustable lengths of the first pair of a plurality of substantially parallel, releasably interconnected hollow pipe sections and the second pair of a plurality of substantially parallel, releasably interconnected hollow pipe sections results from the removal or insertion of additional hollow pipe sections so that the first and second pair of interconnected pipe sections may be either shortened or lengthened.
30. The modular dredge assembly according to claim 29, wherein the second pair of a plurality of substantially parallel interconnected pipe sections are selectively movable from a hoisted position where the ladder floats to an operative position where the cutter head engages a surface to be dredged.
31. The modular dredge assembly according to claim 30, wherein the ladder is substantially horizontal when in the hoisted position.
32. The modular dredge assembly according to claim 30, wherein the front section of the ladder comprises a plurality of hollow pipe sections such that water is selectively permitted to enter at least one of the hollow pipe sections to increase the weight of the ladder to achieve a desired cutter pressure and resist cutter torque.
33. The modular dredge assembly according to claim 32, wherein water is selectively permitted to discharge from at least one of the hollow pipe sections to decrease the weight of the ladder to achieve the desired cutter pressure.
34. The modular dredge assembly according to claim 30, further comprising a suction pump positioned on the ladder in proximity to the cutter head.
35. The modular dredge assembly according to claim 29, wherein the rear section of the second pair of a plurality of substantially parallel interconnected pipe sections is pivotally coupled to the aft section platform.
36. The modular dredge assembly according to claim 29, wherein the fore section platform includes at least one pontoon.
37. The modular dredge assembly according to claim 29, wherein the aft section platform includes at least one pontoon.
38. A modular, size adjustable dredge assembly, comprising:
- first and second sets of pontoons capable of being assembled into fore and aft section platforms;
- first and second sets of releasably interconnected pipe sections, the pipe sections being hollow, water tight with flanged ends, interchangeable with one another and capable of being assembled together to provide substantially parallel pipes that cooperate with the pontoon sections to form adjustably spaced fore and aft section platforms;
- third and fourth sets of releasably interconnected pipe sections, the pipe sections being hollow, water tight with flanged ends, interchangeable with one another and capable of being assembled into a dredge ladder;
- a fifth set of pipe sections capable of forming a tapered or triangular suction pump and cutter support platform, including pipes for adjusting the weight of the suction pump and cutter support platform; and
- a cutter and a suction pump for assembly in close proximity to one another on the support platform.
39. A method of adjusting the linear dimension of a dredge assembly, comprising:
- providing a hull having a fore section platform, an aft section platform, and a first pair of a plurality of substantially parallel, releasably interconnected pipe sections longitudinally connecting the fore section platform to the aft section platform;
- providing a ladder having a second pair of a plurality of substantially parallel, releasably interconnected pipe sections having an aft section pivotally coupled to the aft section platform and a fore section coupled to a cutter head, and
- inserting or removing pipe sections from at least one of the hull and ladder to adjust hull length, ladder length or both.
40. A method of adjusting the weight of a dredge ladder to achieve a desired cutter pressure and resist cutter torque, comprising:
- releasably interconnecting a plurality of hollow pipe sections in at least a portion of the dredge ladder to form at least one fluid tight channel therein; and
- introducing water into the at least one fluid tight channel to increase the weight of the ladder to achieve the desired cutter pressure and resist cutter torque.
41. The method according to claim 40, further comprising draining water from the at least one fluid tight channel to decrease the weight of the ladder to achieve the desired cutter pressure.
Type: Application
Filed: Dec 14, 2004
Publication Date: Jun 15, 2006
Inventor: Cornelis Heuvelman (MJ Rhenen)
Application Number: 11/011,576
International Classification: E02F 9/06 (20060101);