Fastener devices
A fastener adapted to be set in a body of concrete to facilitate the later attachment of utilities such as pipes, brackets, ducts and the like. The fastener is adapted to be temporarily secured to formwork prior to a concrete pour and once concrete is cured, the formwork can be readily released from the fastener.
This invention relates to fastener devices and in particular, to devices used to support utilities such as pipes, cable racks, ducting and the like, or fixtures or fittings, suspended from or adjacent to concrete floors, walls and columns in a structure.
BACKGROUND ARTAt present on construction sites and in particular large multistorey buildings with concrete floors, columns and walls, follow-up trades have the tedious and time consuming task of drilling holes into the concrete structure in order to secure fastening devices so that they can install utilities according to specifications.
The task is particularly difficult when there is a requirement to secure utilities to an overhead concrete floor requiring the use of ladders on elevated planks or scaffolds. This task is also particularly messy as the drilling required results in a large amount of debris showering down onto the person using the drill.
Most building construction is carried out by independent trades and this is particularly the case for high rise constructions comprising concrete columns and concrete floors. Once floor formworks have been placed and reinforcing laid, there is the opportunity for other trades to set anchors or fasteners for embedding in the concrete floor in order to secure fittings such as cables, pipes, ducts and the like once the floor has been poured and the formwork removed.
European patent application no. 88301377.3 and Japanese patent application no. 2001-233085 are examples of inserts for embedding in concrete for the convenience of following trades. In both cases however, the positioning of the inserts involves drilling holes in the formwork in order to secure the inserts prior to concreting and thus rendering the formwork unusable for ongoing construction works.
BRIEF DESCRIPTION OF THE INVENTIONAccording to a first aspect, the present invention provides a fastener device for setting in a concrete floor, wall or column, the device having:
a) a body having a distal end and a facing end;
b) a bore extending at least partially through the body from the facing end towards or to the distal end, the bore being adapted to receive and support a utilities support means; and
c) attachment means for attaching the device to a formwork prior to a concrete pour such that the facing end of the device is located adjacent to or near a surface of the formwork to which the device is attached.
The body may be tapered. The body is suitably tapered downwardly in a direction from the distal end to the facing end.
The body may include one or more fastening apertures which facilitate fastening of the device to the formwork by nails, screws, clouts or the like.
The one or more fastening apertures may pass through the distal end of the device. In this embodiment, the fastening apertures may open into the bore. The one or more fastening apertures may be coaxial with the bore.
The body may include a flange at the facing end. The flange may include one or more fastening apertures. The flange assists in positioning and stabilising the device on the formwork.
The body may also include a further flange located away from the facing end. Suitably, the device may include a further flange located at the distal end. The further flange may assist in keying the device into the concrete to thereby more firmly retain the device in the concrete after the concrete pour.
The fastening means may comprise one or more barbs, spikes or projections on the facing end of the device for temporarily securing the body to the formwork. The barbs, spikes or projections may include a region of reduced thickness or a region of weakness to enable the barbs, spikes or projections to be sheared or otherwise removed from the device when removing the formwork or after removal of the formwork.
The attachment means may comprise a plug or grommet for attaching to the formwork, said plug or grommet being adapted to be received in the bore of the device. In this embodiment, the plug or grommet is attached to the formwork and the device placed over the plug or grommet such that the plug or grommet extends into the bore. This acts to retain the fastening device on the plug or grommet. After pouring the concrete, the plug or grommet may be removed from the bore (either when the formwork is removed or after the formwork is removed). In this embodiment, the attachment means for attaching the plug or grommet to the formwork may extend through the plug of grommet or it may extend through the plug or grommet and the device.
The bore of the device is adapted to receive and support a utilities support device or a fixture, such as a light fitting. The bore is advantageously a threaded bore so that the utilities support means or fixture can be threadably retained in the bore. However, it will be appreciated that other support and retaining mechanisms may be used. For example, the bore and utilities support means or fixtures may have a complementary bayonet-type fitting or may be retained together by a friction fit arrangement.
According to a further aspect of the present invention, there is provided a method of setting a fastener device as aforesaid in a concrete floor, wall or column of a structure, the method comprising the steps of:
(a) securing the device to a formwork
(b) pouring concrete, and
(c) stripping the formwork so that direct access is available to the facing end and threaded bore of the device.
BRIEF DESCRIPTION OF THE DRAWINGSAspects of the present invention will now be described by way of example with reference to the accompanying drawings, in which:
FIGS. 13 to 15 are sectional drawings showing further possible forms of fastener devices in accordance with the present invention;
It will be appreciated that the attached drawings are provided for the purpose of illustrating preferred embodiments of the present invention. It is to be understood that the invention should not be considered to be limited to the features shown in the attached drawings.
FIGS. 1 to 3 show a device 10 in accordance with one embodiment of the present invention. The device 10 shown in
The body 11 includes a bore 14. The bore 14 is adapted to receive a utility support means or to receive fixtures or fittings. As shown in
The distal end of the body 111 is provided with a peripheral flange 16. Peripheral flange 16 extends outwardly from the facing end 13 of the body. Peripheral flange 16 assists in stabilising the device when it is secured to the formwork and when it is embedded in the concrete.
In order to attach the device 10 to the formwork, the device 10 is provided with attachment means generally indicated by arrow 15. In particular, attachment means 15 comprise a plurality of spaced barbs 17 which extend from the top face of the flange 16. Spaced barbs 17 are able to be driven into the formwork prior to the concrete pour to enable the device 10 to be attached to the formwork.
The barbs 17 shown in
The attachment of the device 10 shown in
The central bore 14 has a complementary shaped cavity 25 formed in a lower end thereof. Cavity 25 is shaped to receive the device 10 shown in
In use of the tool 21 shown in
The device 30 also includes a peripheral flange 34 at its facing end.
The body 31 is also provided with a bore 35. Bore 35 comprises a threaded bore.
As can be seen by comparing
In order to attach the fastening device 30 shown in
Once the concrete has been poured and allowed to set, the formwork is stripped from the concrete. The threaded plug 36 can then be removed from the fastening device 30 by use of a suitable apparatus. For example, a screwdriver may be used. However, it is preferred that the tool illustrated in
FIGS. 13 to 15 show further embodiments of the present invention. In the embodiment shown in
In order to secure the fastening device 60 to the formwork 65, a T-shaped bush or grommet 66 is used. The T-shaped bush or grommet 66 has a lower face 67 that is placed into abutment with an inner surface of the formwork 65. The grommet or bush 66 includes an upwardly extending portion 68 that, in use, extends into the bore 64 of the fastening device 60.
The grommet or bush 66 is fastened to the formwork 65 by use of a nail 69.
The portion 68 of the bush or grommet 66 that extends into bore 64 is suitably externally threaded so that it mates with an internal thread on bore 64 to thereby affix the fastening device 60 to the bush or grommet.
The bush or grommet 66 may be moulded or fabricated from a resilient material, such as nylon, plastics or rubber.
After the concrete has been poured and allowed to set, the formwork 65 is stripped and grommet 66 removed from the bore 64. It will be appreciated from
In the embodiment shown in FIGS. 13 to 15, the flange of the grommet 66 that abuts the inner surface of the formwork 65 may be tacky or provided with an adhesive to assist with stability during a concrete pour. The bush or grommet 66 may also be provided with a screwdriver head channel (not shown) on their bottom edges. After a concrete pour and upon stripping of the formwork 65, the nails and grommets can be removed using conventional tools such as claw hammers and screwdrivers.
In use of the device 70 shown in
After the concrete has been poured and allowed to set, the formwork 79 is stripped. The protruding ends of nails 77 may then be removed to provide a clean finish.
As shown in
The fastening device shown in
In
In
In order to attach the fastening device 110 to the formwork, a screw 114 may be used.
Although not shown in the figures, the fastening device as in accordance with the present invention may be provided with scalloped distal ends so that they can also function as a nest or cradle for reinforcement bars.
The present invention eliminates the difficulties associated with having to drill holes in concrete structures to provide support for utilities supports or fixtures. The amount of time spent up ladders or scaffolding is reduced, the generation of dust and noise is reduced and problems associated with weakening or damaging concrete surfaces and drilling into unseen steel reinforcement is reduced or avoided.
Those skilled in the art will appreciate that the present invention may be subject to variations and modifications other than those specifically described. It is to be understood that the present invention encompasses all such variations and modifications that fall within its spirit and scope.
Claims
1. A fastener device for setting in a concrete floor, wall or column, the device having:
- a) a body having a distal end and a facing end;
- b) a bore extending at least partially through the body from the facing end towards or to the distal end, the bore being adapted to receive and support a utilities support means; and
- c) attachment means for attaching the device to a formwork prior to a concrete pour such that the facing end of the device is located adjacent to or near a surface of the formwork to which the device is attached.
2. A fastening device as claimed in claim 1 wherein the body includes one or more fastening apertures which facilitate fastening of the device to the formwork by nails, screws, clouts or the like.
3. A fastening device as claimed in claim 2 wherein the one or more fastening apertures pass through the distal end of the device.
4. A fastening device as claimed in claim 3 wherein the fastening apertures open into the bore.
5. A fastening device as claimed in claim 1 wherein the body includes a flange at the facing end.
6. A fastening device as claimed in claim 5 wherein the flange includes one or more fastening apertures
7. A fastening device as claimed in claim 1 wherein the body includes a further flange located away from the facing end.
8. A fastening device as claimed in claim 7 wherein the further flange is located at the distal end of the device.
9. A fastening device as claimed in claim 1 wherein the body is tapered.
10. A fastening device as claimed in claim 9 wherein the body is tapered downwardly in a direction from the distal end to the facing end.
11. A fastening device as claimed in claim 1 wherein the fastening means comprises one or more barbs, spikes or projections on the facing end of the device for temporarily securing the body to the formwork.
12. A fastening device as claimed in claim 11 wherein the barbs, spikes or projections include a region of reduced thickness or a region of weakness to enable the barbs, spikes or projections to be sheared or otherwise removed from the device when removing the formwork or after removal of the formwork.
13. A fastening device as claimed in claim 1 wherein the attachment means comprises a plug or grommet for attaching to the formwork, said plug or grommet being adapted to be received in the bore of the device.
14. A fastening device as claimed in claim 13 wherein the attachment means for attaching the plug or grommet to the formwork extends through the plug or grommet, or extends through the plug or grommet and the device.
15. A fastening device as claimed claim 1 wherein the bore is a threaded bore.
16. A method of setting a fastener device as claimed in claim 1 in a concrete floor, wall or column of a structure, the method comprising the steps of:
- (a) securing the device to a formwork
- (b) pouring concrete, and
- (c) stripping the formwork so that direct access is available to the facing end and threaded bore of the device.
17. A fastening device substantially as hereinbefore described with reference to the accompanying figures.
18. A method of setting a fastening device substantially as hereinbefore described with reference to the accompanying drawings. he film-forming gas to the object cleared of organic substances to form a thin film on the object.
Type: Application
Filed: Dec 2, 2004
Publication Date: Jun 29, 2006
Inventor: Gary Brown
Application Number: 11/001,634
International Classification: E04B 1/38 (20060101);