Carrying system
A transport system is provided, which has the capability of increasing a gripping force (contact pressure) of a drive wheel on a rail at a slop region of the rail to safely and efficiently transport an object. This transport system has a main rail, a vehicle carrying the drive wheel rotatable on the main rail and a drive unit for the drive wheel, a coupling unit connected at its one end to the vehicle and at the other end to the object, an auxiliary rail formed under the main rail at the slope region of the main rail, an auxiliary wheel held by the coupling unit to be rotatable on the auxiliary rail without contacting the main rail, and an elastic-force loading unit configured to apply an elastic force in a direction of pressing the auxiliary wheel against the auxiliary rail.
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The present invention relates to a transport system, and particularly a suspended-type transport system, which has the capability of efficiently and safely transporting an object in a slope region as well as a horizontal region of a rail.
BACKGROUND ARTA suspended-type transport system, e.g., a monorail transport system is widely utilized as a transport means between two locations spaced from each other by a short or middle distance (e.g., 5 to 20 km), and comprised of a rail formed in a predetermined route, a vehicle carrying a drive wheel rotatable on the rail and a motor for driving the drive wheel, and an object such as a carriage connected to an end of a coupling member hanging from the vehicle. In this kind of transport system, since the rail is supported by bridge piers formed at a required interval on the ground, there are advantages that the transportation route can be designed with a high degree of freedom, and a land area needed to construct the transport system can be reduced, as compared with the general transport system with a rail line directly put on the ground. On the other hand, when the transport system is constructed at sites with complex topographic features, it often has a lot of slope regions of the rail.
By the way, in the slope regions of the rail, there is a fear that a running posture of the object to be transported becomes unstable, or the smooth running cannot be provided. Due to these problems, various kinds of countermeasures are proposed. In particular, when the object to be transported is a passenger carriage, the running performance in the slope regions is an important subject to be improved from the viewpoint of safely and comfortably transporting the passengers.
For example, Japanese Patent Early Publication [kokai] No. 1-204819 discloses a track device for smoothly transporting an object. As shown in
In the above track device, since both of the drive wheel and the auxiliary wheel contact the rail over the entire regions including the slop regions and horizontal regions of the rail, a high contact pressure between the drive wheel and the rail is always maintained when the vehicle is running. However, there is a problem that the contact pressure leads to an increase in energy cost needed to transport the object. In addition, when a large and high power motor 140 is mounted on the vehicle to provide the running of the vehicle under the high contact pressure, there is a fear that the energy cost further increases due to the total weight of the vehicle. Thus, there is still plenty of room for improvement in the conventional transport system from the viewpoints of safely and comfortably transporting the object with energy conservation.
SUMMARY OF THE INVENTIONIn view of the above problems, a primary concern of the present invention is to provide an improved transport system having the capability of safely and smoothly transporting an object even in a slope region of a rail, while conserving energy needed to transport the object.
That is, the transport system of the present invention is characterized by having:
- a main rail formed along a required route and having at least one slope region;
- an auxiliary rail formed under the main rail in the slope region of the main rail;
- a vehicle coupled to an object to be transported, and carrying a drive wheel rotatable on an upper surface of the main rail and a drive unit for the drive wheel;
- an auxiliary wheel held by the vehicle to be rotatable on the auxiliary rail without contacting the main rail; and
- an elastic-force loading unit configured to apply an elastic force in a direction of pressing the auxiliary wheel against the auxiliary rail.
According to the present invention, since the auxiliary wheel elastically contacts only the auxiliary rail formed in the slope region of the main rail, and the main rail and the auxiliary rail are caught between the drive wheel and the auxiliary wheel, a large contact pressure (gripping force) can be obtained between the drive wheel and the main rail. Thereby, it is possible to efficiently and smoothly move the vehicle upward and downward in the slope region of the rail without preventing slippage of the drive wheel. On the other hand, in a horizontal region of the main rail, since the auxiliary wheel does not contact the rail, it is possible to obtain the running of the drive wheel on the main rail under a small friction resistance without excessively pressing the drive wheel against the main rail. That is, a high gripping force is obtained in the slope region of the main rail, and a moderate grip force is obtained in the horizontal region of the main rail where the auxiliary rail is not formed. Consequently, the object can be efficiently transported with energy conservation.
In addition, it is preferred that the above transport system has a first sprocket disposed at a high position side of the slope region, a second sprocket disposed at a low position side of the slope region, an endless belt looped between the first sprocket and the second sprocket, an engaging means formed on the endless belt, and an auxiliary drive unit configured to drive at least one of the first sprocket and the second sprocket to move the vehicle engaged to the engaging means from the low position side to the high position side of the slope region. By use of the auxiliary drive unit, a smooth upward movement of the vehicle is obtained in the slope region. In addition, when the vehicle is moved downward in the slope region, a brake effect can be provided to the vehicle. As a result, since a larger inclination angle of the rail is available, it is possible to provide an improved degree of freedom of designing the transport system. Moreover, since it is not needed to mount a high power drive motor on the vehicle, an increase in weight of the vehicle can be prevented to further reduce the energy cost for transporting the object.
In the above transport system, it is also preferred that the main rail is formed in an H shape with an upper flange, a lower flange, and a web extending between the upper flange and the lower flange, the drive wheel is rotatable on the upper flange, and the vehicle has a pair of driven wheels rotatable on opposite surfaces of the web. In this case, by catching the web of the rail between the driven wheels, it is possible to prevent that the drive wheel goes off the main rail, and therefore further improve the safety of the transportation.
In addition, it is preferred that a shock absorbing material is disposed between the driven wheel and the upper flange. For example, even when the drive wheel is instantaneously left from the main rail by a gust of wind, an impact force caused when the drive wheel lands on the main rail can be effectively reduced by the shock absorbing material. Therefore, the safety of the transportation can be further improved. This is particularly effective when the object to be transported is a passenger carriage.
The transport system according to a specific preferred embodiment of the present invention is a suspended-type transport system, which is characterized by having:
- a main rail formed along a required route and having at least one slope region;
- an auxiliary rail formed under the main rail in the slope region of the main rail a vehicle carrying a drive wheel rotatable on an upper surface of the main rail and a drive unit for the drive wheel;
- a coupling unit connected at its one end to the vehicle and at the other end to an object to be transported, and
- an auxiliary wheel held by the coupling means to be rotatable on the auxiliary rail without contacting the main rail; and
- an elastic-force loading unit configured to apply an elastic force in a direction of pressing the auxiliary wheel against the auxiliary rail;
wherein a distance between the drive wheel and the auxiliary wheel is determined to be larger than a thickness of the main rail, and smaller than a total thickness of the main rail and the auxiliary rail, and the distance between the drive wheel and the auxiliary wheel is extended against the elastic force of the elastic-force loading unit by the main rail and the auxiliary rail in the slope region to increase a contact pressure of the drive wheel on the main rail.
Further purposes and effects of the present invention will be more clearly understood from the best mode for carrying out the invention described below.
BRIEF EXPLANATION OF THE DRAWINGS
Referring to the attached drawings, a transport system of the present invention is explained in detail according to preferred embodiments.
The transport system of this embodiment is a suspended-type monorail system. As shown in
As shown in
In this embodiment, an output of the motor 30 is transmitted to the drive wheel 11 through the power transmission unit, as described below. That is, pulleys are respectively attached to a rotating shaft of the motor 30 and a rotating shaft of a reduction device 31. A belt 32 is looped between the pulleys to transmit the output of the motor to the reduction device 31. Each of the reduction device 31 and one of the derive wheels 11 has a sprocket. A roller chain 35 is looped between the sprockets to transmit the rotational output of the motor 30 to the drive wheel 11 through the reduction device 31. Thus, in this embodiment, the output of the motor 30 is transmitted to one of the drive wheels 11. Alternatively, it may be transmitted to both of the drive wheels 11. Electric power can be supplied to the motor 30 from a power supply line 5 installed at a lower flange side of the web 1c of the main rail 1 through a collector 36 mounted on the base 10.
The carriage 3 is provided by a gondola 40 for accommodating the passengers. The gondola 40 has a pair of passenger seats disposed at both of front and rear sides in the interior space, and a passenger door 41. The electric power supplied through the collector 36 is also utilized for operations of opening/closing the passenger door, lighting in the gondola, and activating an air conditioner mounted. In the drawing, the numeral “19” designates a shock absorbing bumper disposed at the front and rear ends of the vehicle 2.
On the other hand, as shown in
The pair of auxiliary wheels 20 are positioned substantially beneath the pair of drive wheels 11 through the main rail 1 and the auxiliary rail 4, and supported by a coupling member 21 with a substantially Y-shape for coupling between the vehicle 2 and the carriage 3. That is, a single end of the coupling member 21 is pivotally held by the base 10 of the vehicle 2 such that an axial direction of the coupling member 21 is equal to the gravity direction even in the slope region A, in other words, a floor of the carriage 3 is maintained in a substantially horizontal level. In addition, the coupling position of the coupling member 21 with the vehicle 2 is directly above the center of gravity of the carriage 3. On the other hand, the other ends of the coupling member 21 are connected to a roof of the carriage 3.
The auxiliary wheels 20 are held to the coupling member 21 by use of a spring member 22 such as a plate spring or a coil spring, which functions as an elastic-force loading unit configured to apply an elastic force in a direction of pressing the auxiliary wheel against the auxiliary rail 4. That is, the auxiliary wheels 20 are connected to both ends of the spring member 22 through bearings. A substantially center portion of the spring member 22 is joined to the coupling member 21 such that the spring member is pivotable about a pin shaft. Therefore, even when the auxiliary wheels 20 run on the auxiliary rail 4 in the slope region A, the axial direction of the coupling member 21 can be always maintained in the gravity direction. In the drawing, the numeral 23 designates a damper connected between the bearing for each of the auxiliary wheels 20 and the coupling member 21. The numeral 25 designates a damper connected between each of projections substantially formed at both sides of the pair of the drive wheels 11 of the vehicle 2 and the coupling member 21. By these dampers, it is possible to absorb an impact force caused when the auxiliary wheels 20 contact the auxiliary rail 4, and stably maintain the running posture of the carriage 3.
A distance between the auxiliary wheel 20 and the drive wheel 11 of the vehicle 2 in the horizontal region B is determined to be larger than a thickness of the main rail 1, and smaller than a total thickness of the main rail 1 and the auxiliary rail 4. In the transport system satisfying the above-described size conditions, when the vehicle 2 comes in the slope region A, the auxiliary wheels 20 contact the auxiliary rail 4, so that the distance between the drive wheel 11 and the auxiliary wheel 20 is extended. At this time, the spring member 22 is elastically deformed. A restoring force of the elastically deformed spring member presses the auxiliary wheels 20 against the auxiliary rail 4. Consequently, this means an increase in contact pressure of the drive wheels 11 on the main rail 1. In brief, in the slope region A, the main rail 1 and the auxiliary rail 4 are caught between the drive wheels 11 and the auxiliary wheels 20 by the elastic force of the spring member 22, so that the contact pressure of the drive wheels 11 on the main rail 1 is increased. Thus, when the vehicle 2 runs under the condition that a large friction resistance (gripping force) occurs between the drive wheels 11 and the main rail 1, it is possible to provide a smooth running of the vehicle 2 in the slope region A without causing slippage of the drive wheels 11 even in the rain.
As shown in
In addition, as show in
In the transport system of the present invention, it is particularly preferred to use an auxiliary drive unit for assisting an upward movement of the vehicle 2 along the slope region A from the viewpoints of reducing size and weight of the motor mounted on the vehicle and achieving energy conservation. That is, as shown in FIGS. 4 to 6, this auxiliary drive unit has a first sprocket 50 disposed at a high position side of the slope region A, a second sprocket 51 disposed at a low position side of the slope region A, an endless belt such as roller chains 52 looped between the first sprocket and the second sprocket, an engaging means formed on the roller chain to be engageable to the vehicle 2, and an auxiliary motor 53 for driving the first sprocket 50 to move the vehicle 2 engaged to the engaging means from the low position side toward the high position side in the slope region A.
Specifically, as shown in
As shown in
According to the auxiliary drive unit described above, when the vehicle 2 is moved upward along the slope region A of the rail 1, a rotation speed of the roller chains 52 is determined to be larger than the running speed of the vehicle. In this case, the cushioning material 58 fixed to the roller chains is pressed against the engaging member 37 to transmit the output of the auxiliary motor to the vehicle 2 through the roller chains. Thus, it is possible to provide the upward movement of the vehicle 2 along the rail 1 without reducing the speed. On the other hand, when the vehicle 2 is moved downward along the slope region A of the rail 1, the rotation speed of the roller chains 52 is determined to be smaller than the running speed of the vehicle 2. In this case, since the engaging member 37 is pressed against the cushioning material 58 fixed to the roller chains to prevent an increase in speed of the vehicle 2 in the downward direction. Thus, it is possible to provide a brake effect by the slow rotation of the roller chains, and therefore safely and smoothly move the vehicle 2 downward along the rail 1.
Thus, by using the auxiliary drive unit, a design range of a rail inclination applicable for the upward and downward movements of the vehicle 2 is widened. This means an improvement in degree of freedom of designing the transport system. In addition, since the auxiliary drive unit is installed at a location other than the vehicle, e.g., on the bridge pier near the rail, a large motor is not needed as the motor 30 to be mounted on the vehicle. Therefore, the transportation cost can be further reduced by s a decrease in vehicle's weight.
In addition, as shown in
As a modification of the above embodiment, as shown in
In addition, eve when an accident such as blackout occurs, the vehicle 2 running in the first slope region A1 can be safely stopped by the second slope region A2. In addition, by appropriately designing the inclination angle and the length of the second slope region A2, the vehicle can be naturally stopped by friction resistances between the drive wheels 11 and the main rail 1 and between the auxiliary wheels 20 and the auxiliary rail 4. When the inclination angle of the second slope region A2 is small, the auxiliary rail 4 may be omitted. In addition, a down slope region having a relatively steep inclination and an up slop region having a relatively gentle inclination may be alternately formed as the slope region of the rail.
When two vehicles 2 run on the main rail 1, while keeping an interval therebetween, it is preferred that a horizontal distance L2 between the two vehicles is determined to be larger than a total horizontal distance L1 of the first slope region A1 and the second slop region A2. In this case, even when a blackout occurs, the vehicles 2 running in the different first slope regions A1 are respectively slowed down or stopped by the second slope regions A2 formed at different heights. Therefore, it is possible to prevent a collision between the two vehicles, and further improve the safety of the transport system.
In the above embodiment, each of the bridge piers 8 has a Y-shaped configuration having a pair of supporting arms. The main rail 1 for outward route is disposed on one of the supporting arms, and the main rail 1 for homeward route is disposed on the other supporting arm. Opposite ends of both of the main rails 1 for the outward and homeward routes are connected to each other in a loop manner. Alternatively, another rail layout may be used. For example, a single rail disposed on bridge piers may be commonly used for the outward and homeward routes.
INDUSTRIAL APPLICABILITYAs described above, according to the present invention, it is possible to provide an energy-conservation type transport system having the capability of safely and smoothly transporting the object even in the slope region of the rail, and reducing the energy cost needed for the transportation. In addition, even at land sites having a relatively large vertical interval, it is possible to prevent slippage of the drive wheel, and therefore comfortably transport the passengers. Thus, it is expected to be utilized as a near-future type traffic system having a high degree of freedom of layout of the rail.
Claims
1. A transport system comprising:
- a main rail formed along a required route and having at least one slope region;
- an auxiliary rail formed under said main rail in the slope region of said main rail;
- a vehicle coupled to an object to be transported, and carrying a drive wheel rotatable on an upper surface of said main rail and a drive means for said drive wheel;
- an auxiliary wheel held by said vehicle to be rotatable on said auxiliary rail without contacting said main rail; and
- an elastic-force loading means configured to apply an elastic force in a direction of pressing said auxiliary wheel against said auxiliary rail.
2. The transport system as set forth in claim 1, wherein said vehicle comprises a coupling means for coupling between said vehicle and said object positioned under said vehicle, and said auxiliary wheel and said elastic-force loading means are held by said coupling means.
3. The transport system as set forth in claim 1, wherein a distance between said drive wheel and said auxiliary wheel is determined to be larger than a thickness of said main rail, and smaller than a total thickness of said main rail and said auxiliary rail, and the distance between said drive wheel and said auxiliary wheel is extended against the elastic force of said elastic-force loading means by said main rail and said auxiliary rail in the slope region to increase a contact pressure of said drive wheel on said main rail.
4. The transport system as set forth in claim 1, further comprising:
- a first sprocket disposed at a high position side of the slope region;
- a second sprocket disposed at a low position side of the slope region;
- an endless belt looped between the first sprocket and the second sprocket an engaging means formed on said endless belt;
- an auxiliary drive means configured to drive at least one of the first sprocket and the second sprocket to move said vehicle engaged to said engaging means from the low position side to the high position side of the slope region.
5. The transport system as set forth in claim 1, wherein said main rail is formed in an H shape with an upper flange, a lower flange, and a web extending between the upper flange and the lower flange, and wherein said drive wheel is rotatable on the upper flange, and said vehicle has a pair of driven wheels rotatable on opposite surfaces of said web.
6. The transport system as set forth in claim 5, comprising a shock absorbing material disposed between said driven wheel and the upper flange.
7. The transport system as set forth in claim 1, wherein the slope region is provided by alternately forming a first slope region and a second slope region having a different inclination from the first slope region.
8. The transport system as set forth in claim 1, wherein said main rail has a stopping region, at which said object to be transported is loaded and unloaded, and said auxiliary rail is disposed under said main rail at the stopping region.
9. The transport system as set forth in claim 1, wherein at least one of starting and finishing ends of said auxiliary rails has a tapered portion formed such that a thickness of said auxiliary rail smoothly decreases toward its end.
10. A suspended-type transport system comprising:
- a main rail formed along a required route and having at least one slope region;
- an auxiliary rail formed under said main rail in the slope region of said main rail;
- a vehicle carrying a drive wheel rotatable on an upper surface of said main rail and a drive means for said drive wheel;
- a coupling means connected at its one end to said vehicle and at the other end to an object to be transported;
- an auxiliary wheel held by said coupling means to be rotatable on said auxiliary rail without contacting said main rail; and
- an elastic-force loading means configured to apply an elastic force in a direction of pressing said auxiliary wheel against said auxiliary rail;
- wherein a distance between said drive wheel and said auxiliary wheel is determined to be larger than a thickness of said main rail, and smaller than a total thickness of said main rail and said auxiliary rail, and the distance between said drive wheel and said auxiliary wheel is extended against the elastic force of said elastic-force loading means by said main rail and said auxiliary rail in the slope region to increase a contact pressure of said drive wheel on said main rail.
Type: Application
Filed: Oct 6, 2003
Publication Date: Jul 20, 2006
Applicant: Senyo Kiko Co., Ltd. (Osaka-shi)
Inventor: Saburo Yamada (Osaka)
Application Number: 10/563,243
International Classification: B61C 11/00 (20060101);