Drooped cellular covering for architectural openings
A covering for an architectural opening includes a panel of material consisting of a first flexible sheet of material on which a second flexible sheet of material is secured along vertically spaced horizontal lines of attachment so that the second sheet of material billows or flexes away from the first sheet of material to define a plurality of vertically superimposed cells. The creases placed in the cells are designed so that as the panel of material is wrapped around a roller, the creases are reinforced to extend the life of the creases and thus the desired billowing effect of the cellular panel of material. Various systems are disclosed for extending and retracting a panel of material as well as for anchoring the top and bottom edges of the panel to a roller in a manner so that they can be easily attached/detached without disassembling the hardware for the covering.
This application is a non-provisional application claiming priority to U.S. provisional application Ser. No. 60/640,015, filed Dec. 30, 2004, the disclosure of which is hereby incorporated by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates generally to cellular coverings for architectural openings and particularly those utilizing a panel of material formed from two sheets of fabric that are interconnected along horizontal lines of attachment with one sheet defining expanded but drooped cells off a confronting face of the other sheet. The cells are uniquely creased and interconnected to encourage the cells to retain an expanded form. A system for rolling the shade on a roller is also disclosed which encourages a retention of the expanded cellular form, once the panel is unrolled. A system is further disclosed for attaching the top edge and the bottom edge of a panel of material to rollers so the panel can be easily inverted if desired.
2. Description of the Relevant Art
Retractable coverings for architectural openings are in common use and include by way of example venetian blinds, vertical blinds, roll-up shades, cellular shades, and the like. Some cellular shades are transversely collapsible and are raised and lowered similarly to a venetian blind while other collapsible shades are retractable about rollers. An example of the later type disclosed in U.S. Pat. No. 5,603,368 which is of common ownership with the present application.
Improvements in roll-up cellular shades are continually being made and it is to provide an alternative to conventional roll-up cellular shades that the present invention has been developed.
SUMMARY OF THE INVENTIONThe cellular panel of the present invention includes a back-up or support structure such as a sheet of flexible material to which a second sheet is attached along vertically spaced horizontal lines of attachment to define a plurality of vertically spaced horizontally extending expanded cells. The second sheet is creased at two locations to form each cell into a generally D-shaped cross-sectional configuration having a rounded soft-hanging curvature. The creases in the cells encourage the cells to be expanded when the panel of material is extended across all or a portion of an architectural opening. The panel can be retracted by rolling it around a roller at the top or bottom of the architectural opening and the creases in the second sheet of fabric are formed so as to be reinforced by being repeatedly folded consistent with the direction of the creases each time the panel is wrapped around a roller.
A method of creasing the second sheet of material during the formation of the panel of material is disclosed with the creased sheet of material being formed in a shoe that is divided between heating and cooling components. In the heating component, the fabric is drawn into the desired folded configuration and compressed between the heated confronting shoe component and a cylindrical mandrel to form the creases and then the material is cooled as it is drawn between the mandrel and the cooling component to set the creases.
Several embodiments for retracting the panel of material about rollers are disclosed with each system folding the panel on a roller in a manner to reinforce the creases formed in the second sheet of material so as to encourage the cellular panel to remain expanded each time the covering is extended.
A unique system for quickly inverting the panel of material by flip flopping the top and bottom edges of the panel is also shown which could be used with most roll-up coverings.
Other aspects, features and details of the present invention can be more completely understood by reference to the following detailed description of a preferred embodiment, taken in conjunction with the drawings and from the appended claims.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring first to
As is probably best seen in
Each cell 15 constitutes an elongated tube of generally D shaped cross section and with each elongated cell overlying a next adjacent lower cell and being identical therewith. Each cell includes a first inwardly directed or pointed crease 32 along the lower edge of its upper line of attachment 30 and a relatively straight upper segment 34 extending from the first crease to a second outwardly directed or pointed crease 36. The first segment 34 of the cell which might be referred to as a top wall, slopes downwardly at a small acute angle (e.g. between 5° and 45°) to the second crease. A second segment 38 of the cell which might be referred to as a front wall hangs downwardly in a soft drooping or looped fashion from the second crease in a soft hanging curve and is substantially vertically directed. A third segment 40 or bottom wall of the cell extends from a curved and drooped lower edge 42 of the front wall substantially horizontally and rearwardly to the next lower line of attachment 30. The bottom wall is of generally S shaped configuration. The outwardly pointed or directed second crease 36 as well as the first crease 32 serve to assist in supporting the cell in the fully expanded configuration illustrated in
The panel 14 can be formed in numerous ways, but it has been found desirable to make the panel by first securing the second sheet of material 28 to the first sheet of material 26 along the lines of attachment 30 so the second sheet of material is looped off a front face of the first sheet of material i.e., there is more of the second sheet of material between lines of attachment than of the first sheet of material. The double-layered panel can then be pulled around a mandrel 44 (
When the panel of material 14 is pulled into the space between the mandrel 44 and the compressive shoes 46 and 48 as shown in
Referring to
The bottom roller 20 is rolled in a counterclockwise direction as viewed in
As is best illustrated in
As will be appreciated, inasmuch as the first and second creases 32 and 36 are compressed into their original configuration shown in
As will be appreciated, the upper edge 56 of the panel of material 14, which is secured to the head rail 16, could be secured to an upper roller (not shown) which is not rotatable but rather statically positioned within the head rail but wherein the upper edge is secured to that roller identically to the manner in which it is secured to the bottom roller 20, i.e. with a hem and a rigid or semi-rigid anchor strip inserted within the outwardly opening channel 60 of the roller. This system for anchoring the upper edge of the fabric is useful in accordance with features of the present invention which will be described in more detail hereafter.
A pair of guide straps 92 have their upper ends 94 secured to the take-up rod 86 and their lower ends 96 secured to a guide rod 98. The guide rod as shown in
As the take-up rod is rotated with the control cord 24, the guide straps 92 are wrapped around the take-up rod 86 on a smaller diameter than the lift straps 78 so that the guide straps will lift the guide rod 98 at about the same speed as the bottom roller 20 is being raised by the lift straps inasmuch as the lift straps pass around a greater and increasing diameter of the bottom roller as the panel of material accumulates thereon. The guide rod therefore retains the position of the lift straps as the covering is moved between retracted and extended positions.
With reference to
This system for connecting and disconnecting a panel of material 112 to/or from a roller 114 is useful with any flexible panel of material as the material can be removed from the roller without removing the roller from the hardware of the covering in which it is mounted since the anchor strip does not have to be slid longitudinally out of an open end of the roller but can be removed laterally. This also enables one to easily invert a panel of material should the panel lose its resilience and desired cellular configuration in the case with a cellular panel. The resilience of the panel, of course, permits the cells in the panel to fully expand as desired and as illustrated for example in
As can be appreciated by reference to
When operating the covering so that the panel of material 14 lowers from the head rail 140 as it is being extended across an architectural opening, the upper lift cord 22U is raised to its fullest extent and cleated or anchored in a fixed position as shown in
The covering of
It will be appreciated that the sling of flexible material 130 can support the bottom roller 20 at any position of the bottom roller by appropriately manipulating the upper 22U and lower 22L lift cords and the sling of material, of course, uniformly supports the roller and panel 14 along its entire length to avoid deformation of the roll of panel material. It should also be appreciated that while the embodiment of the invention shown in
Although the present invention has been described with a certain degree of particularity, it is understood the disclosure has been made by way of example, and changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
Claims
1. A cellular panel for a covering for an architectural opening comprising in combination:
- a vertically oriented flexible support structure, and
- a flexible sheet of material secured to said support structure along vertically spaced horizontal lines of connection so as to define a plurality of horizontally disposed elongated cells, said cells including an elongated outwardly directed crease spaced from a line of connection to define a top wall of the cell between the crease and the line of connection and a front wall drooping downwardly from said crease and continuing through a curve to a bottom wall which is connected to said support structure along the next adjacent lower line of connection.
2. The panel of claim 1 wherein said support structure is a sheet of material.
3. The panel of claim 1 wherein said cells include a second crease in the opposite direction of said first-mentioned crease.
4. The panel of claim 3 wherein said second crease is along a line of connection.
5. The panel of claim 4 wherein said top wall of said cells inclines downwardly away from said support structure at acute angle of less than 45°.
6. The panel of claim 5 wherein said bottom wall forms substantially a right angle with said support structure.
7. A covering for an architectural opening comprising in combination:
- a head rail,
- at least two flexible looped lift elements having one end secured to said head rail and a second end for manipulation so as to increase or decrease the size of said loop,
- a bottom roller suspended within said loops of said lift elements, and
- a cellular panel suspended at an upper end from said head rail and having a lower end secured to said bottom roller, said panel including at least one crease,
- said bottom roller being rotatable by movement of said lift elements between larger and smaller loops and when said bottom roller is rotated in one direction it causes said panel to be wrapped therearound with said crease being folded on said roller in a reinforcing direction.
8. The covering of claim 7 wherein said at least one crease is on a second sheet of material in said panel with said second sheet being secured to a first sheet of said panel along parallel spaced lines of attachment to define a plurality of parallel cells between said first and second sheets, a top wall of each of said cells being defined between a line of attachment and said at least one crease, a front wall hanging downwardly from said at least one crease in a drooping curve and a bottom wall between the curved bottom of said front wall and the next lower line of attachment.
9. The covering of claim 8 wherein said at least one crease is directed outwardly of said cell.
10. The covering of claim 9 further including a second crease which is inwardly directed along the line of attachment between said top wall and said first sheet.
11. The covering of claim 9 wherein said second sheet is a resilient material.
12. The covering of claim 7 wherein said second end of said looped lift elements is secured to a rotatable rod about which said lift elements can be wrapped or unwrapped by rotative movement of said rod, and a control system for reversibly rotating said rod.
13. The covering of claim 12 wherein said lift elements are cords.
14. The covering of claim 12 wherein said lift elements are straps.
15. The covering of claim 12 further including guide straps secured to said rotatable rod for wrapping and unwrapping about said rod with rotation thereof, a guide rod secured to said guide straps for vertical movement in response to wrapping and unwrapping of said guide straps about said rod, said guide rod including slots therethrough for slidable receipt of said flexible elements to guide movement of said flexible elements.
16. The covering of claim 15 wherein said flexible elements are straps.
17. A covering for an architectural opening comprising in combination:
- a head rail,
- a first flexible lift element operatively associated with said head rail, said first element having a first end and a second end, the second end being manipulatable to raise and lower said first end,
- a flexible strip of material having a top edge supported by said first end of said first lift element and a bottom edge,
- a second flexible lift element operatively associated with said head rail, said second element having a first end and a second end, the second end of said second lift element being manipulatable to raise and lower said first end of the second lift element, said first end of said second lift element being connected to said bottom edge of said flexible strip,
- a rotatable bottom roller suspended by said lift elements and said flexible strip, and
- a flexible panel secured at a lower edge to said bottom roller and operatively secured at an upper edge to the bottom edge of said flexible strip,
- whereby upon selected movement of said first and second lift elements, said flexible strip of material can be positioned beneath said bottom roller in supporting relationship therewith.
18. The covering of claim 17 wherein said bottom roller can be raised and lowered as well as rotated by selective movement of said first and second lift elements.
19. The covering of claim 18 wherein said flexible strip of material can be positioned beneath said bottom roller in supportive relationship therewith at any raised or lowered position of said bottom roller.
20. A system for securing an edge of a flexible panel to an elongated element comprising in combination:
- a flexible panel having a semi-rigid strip of material secured to an edge thereof,
- and an elongated element having a recessed channel along the length thereof, said channel opening through an elongated slot in said element defined by at least one overhanging lip, said slot having a widened portion at a preselected position along the length of said slot, said widened portion being wide enough for said strip of material to fit through but the remainder of said slot being narrow enough to encapture said strip of material in the channel,
- whereby said strip of material and secured edge of said panel can be inserted into or removed from said channel through said widened portion.
21. The system of claim 20 wherein said elongated element is a cylindrical roller and said slot opens through the cylindrical surface thereof.
22. The system of claim 20 wherein said panel has a hem along said edge thereof and said strip of material is received in said hem.
23. The system of claim 20 wherein said strip of material has opposite ends and is inserted into said channel by first inserting one or both of said opposite ends through said widened portion and continuing to insert the strip of material until it is fully confined within said channel.
24. The system of claim 23 wherein said strip of material is removed from said channel by pulling an intermediate portion of said strip of material from said channel and through said widened portion until the entire strip is removed from said channel.
Type: Application
Filed: Dec 22, 2005
Publication Date: Jul 20, 2006
Inventor: Raymond Auger (Aspen, CO)
Application Number: 11/317,160
International Classification: A47H 5/00 (20060101);