Active balancing system powered by light
An active balancing system for rotating machinery is provided which is light weight, solid state and powered by radiant energy. One or more balance rings coupled to the rotating machinery each have balancing elements which are moved to a selected position by actuators whose operation is controlled according to measured vibration resulting from imbalance of the machinery. The actuators are powered by an electrical energy generating device, such as a photo cell or a photovoltaic element, which is coupled to the machinery and located across an air gap from a source of radiant energy such as an array of light emitting diodes.
This application claims priority under 35 U.S.C. § 119(e) to U.S. Provisional Application Ser. No. 60/651,386 filed Feb. 9, 2005 for all commonly disclosed subject matter. U.S. Provisional Application Ser. No. 60/651,386 is expressly incorporated herein by reference in its entirety to form a part of the present disclosure.
FIELD OF THE INVENTIONThis invention relates to systems for balancing machines, and, more particularly, to a light weight, active balancing system for machines which is powered by light.
BACKGROUND OF THE INVENTIONVibration caused by mass imbalance is a common problem in rotating machinery. Imbalance occurs if the principal axis of inertia of the rotor or other rotating element is not coincident with its geometric axis. The higher the rotational speeds, the greater the centrifugal imbalance forces.
There are generally two types of systems which have been employed to reduce vibration in rotating machinery, namely, passive systems and active systems. Although an active control system is usually more complex than a passive control scheme, it has a number of advantages. First, active vibration control is generally more effective than passive control. Further, passive vibration control is of limited use if several vibration modes are excited. Additionally, because active vibration control devices can be adjusted according to vibration characteristics during operation of the machinery, active vibration techniques are much more flexible than passive vibration control.
Two major categories of active vibration control techniques for rotating machinery have been used in the past. These include direct active vibration control (DAVC) and active balancing. DAVC techniques directly apply a lateral control force to the rotor which is generated by a force actuator such as a magnetic bearing. One advantage of DAVC techniques is that the input control force to the system can be changed quickly. By applying a fast-changing lateral force to the rotating machinery, the total vibration, including synchronous vibration, transient-free vibration and other non-synchronous vibration, can be suppressed. However, DAVC systems are often limited by the maximum force which can be applied by the lateral force actuators employed. At high rotating speeds, the imbalance-induced forces can reach levels beyond the compensation capability of the force actuators in DAVC systems.
Active balancing techniques are typically used in high rotating speed situations where DAVC systems are inadequate. In active balancing schemes, a mass redistribution actuator, e.g. a device whose mass center can be changed, is mounted on the rotor or other rotating element. Initially, the vibration of the rotating system is measured and the imbalance of the rotating machinery estimated, and then the mass center of the actuator is changed to offset the system imbalance. The vibration of the rotating machinery is suppressed by eliminating the root cause of the vibration - system imbalance.
Active balancing systems have an advantage over DAVC systems in that they can provide large compensating forces. However, in systems currently available, operation of the mass redistribution actuator is typically relatively slow. Additionally, while most active systems can eliminate imbalance-induced synchronous vibration, difficulties arise in suppressing transient vibration and other non-synchronous vibration.
SUMMARY OF THE INVENTIONThis invention is directed to an active balancing system for rotating machinery which is light weight, solid state and powered by light. One or more balance rings coupled to the rotating machinery each have balancing elements which are moved to a selected position by actuators whose operation is controlled according to measured vibration resulting from imbalance of the machinery. The actuators are powered by an electrical energy generating device, such as a photo cell or a photovoltaic element, which is coupled to the machinery and located across an air gap from a light source, e.g. an array of light emitting diodes (LEDs) or other source of radiant energy.
In one presently preferred embodiment, first and second balance rings are coupled to the rotating machinery. Each of these balance rings includes an actuator mounted approximately 180° from a pivot element, with balancing weights positioned on either side of a plane passing through the actuator and pivot element. The actuator and pivot element of one of the first and second balance rings is offset 90° from those of the other. In response to operation of the actuator of either balance ring, the balancing weights are moved in a clockwise or counterclockwise direction relative to the rotating machinery thus positioning the mass of the balancing weights in a selected location to counteract the imbalance of the machinery.
In an alternative embodiment, a single balance ring is employed having a number of circumferentially spaced balance weights each operatively connected to a discrete actuator. Each actuator is operative to move one of the balance weights radially inwardly and outwardly relative to the rotating machinery to counteract system imbalance.
Both of the preferred embodiments of balance rings described above form a portion of an active balance system which further includes a display, a central processing unit, a communication module, a vibration sensing module, a performance assessment module, and a power module. Generally, vibration of the rotating machinery is sensed and measured by a sensor coupled to the machinery resulting in the production of an RF signal representative of the vibration in the machinery. That signal is transmitted to the central processing unit which is effective to generate an RF control signal transmitted to a controller coupled to the rotating machinery, which, in turn, causes the actuator(s) to move the balancing weights to a selected location. The RF signals are transmitted to and from the rotating machinery by the communication module, which includes microcontroller units and transceivers mounted both on and off of the rotating machinery. Additionally, the power module preferably includes a controller coupled to the central processing unit which is operative to control the intensity of light produced by the light source.
DESCRIPTION OF THE DRAWINGSThe structure, operation and advantages of the presently preferred embodiment of this invention will become further apparent upon consideration of the following description, taken in conjunction with the accompanying drawings, wherein:
Referring now to the drawings, the active balancing system 10 of this invention is schematically depicted in
Referring now to
As best seen in
Operation of the actuator 26 in one direction of translation causes rotation of the ring 12 about the pivot element 28 in either a clockwise or counterclockwise direction, as represented by the arrow 39 in
The balance ring 14 is identical to balance ring 12, except it is offset on the shaft 16 approximately 90° from balance ring 12. That is, the actuator 26 of ring 14 is circumferentially spaced About 90° from the actuator 26 of ring 12. In the event a force vector is produced by shaft imbalance which is located between 0° and 90°, the actuator 26 of both of the balance rings 12 and 14 is operated to counteract the resulting vibration, in the same manner described above.
Referring now to
An actuator 26 is provided for each of the balancing weights 54. Each actuator 26 is supported between the outer ring 42 and balancing weights 44 in contact with both the beam 54 and the second arm 60, which are oriented generally parallel to one another as best seen in FIGS. 6 and7. The actuator 26 may be operated in one of two radial directions, acting against the beam 54 or second arm 60 as shown by the arrows in
System Operation
Referring now to
The display module is represented by box 62 in
The CPU 64 is also coupled to the communication module which consists of a microcontroller unit or MCU 66 and a transceiver 68, both located off the shaft 16 as depicted in dotted lines forming box 69, and an MCU 70 and transceiver 72 which are mounted to the shaft 16 by slip rings or the like so as not to rotate with the shaft 16. See box 73. Each transceiver 68 and 72 is preferably Zigbee compliant and capable of both transmitting and receiving RF signals. As shown on the right-hand side of
All of the on-shaft components of the system 10 are provided with electrical energy by the power module, which consists of a second controller 78, the light source 22 and the electrical energy generating device 20 denoted as a “power source” in
Finally, the performance assessment module comprises an off-shaft vibration sensor 80 coupled to the CPU 64. The sensor 80 is preferably mounted to the frame of the machinery (not shown) or other structural element in sufficient proximity to the rotating shaft 16 so as to sense the vibrations it produces.
The on-shaft components of the system 10 are powered by operation of the power module. The CPU 64 operates the second controller 78 to illuminate the light source 22 at a predetermined intensity. As described above, the light source 22 directs radiant energy to the generating device 20 which converts it into electrical energy. Piezoelectric actuators 26 act essentially as a capacitor, requiring only micro-watts of energy to actuate and holding charge thus requiring only trickle current.
The on-shaft vibration sensor 74 operates to sense the vibration caused by shaft imbalance. MCU 70 and transceiver 72, coupled to the sensor 74, collectively produce an RF signal representative of the sensed vibration which is transmitted to the other components of the communication module, e.g. the MCU 66 and transceiver 68. The CPU 64 receives the signal from MCU 66, and then produces a command signal which is transmitted in the opposite direction through the communication module to the controller 76. The controller 76 governs the operation of the actuators 26. In the embodiment of
The performance assessment module or off-shaft vibration sensor 80 operates to provide a correction, if necessary, to the system operation noted above. Sensor 80 is located in proximity to but not on the shaft 16, e.g. on the support structure for the shaft 16. It produces a signal representative of shaft vibration which is transmitted to the CPU 64 where it is compared with the signal(s) received from the on-shaft vibration sensor 74. In the event of a discrepancy, the CPU 64 is operative to adjust the actuators 26, and, hence, the position of balancing weights 30, 34 or 64, accordingly.
While the invention has been described with reference to a preferred embodiment, it should be understood by those skilled in the art that various changes may be made and equivalents substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof.
For example, the components of the communication module including MCU 66, 70 and transceivers 68, 72 are described above as transmitting and receiving RF signals. It should be understood that any other form of wireless communication could be employed, such as optical communication or the like.
Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims
1. the method of balancing a machine, comprising:
- (a) coupling a member to the machine, said member having at least one balancing element which is movable in response to operation of an actuator;
- (b) directing energy from a light source to a device for generating electrical energy which is coupled to the machine;
- (c) operating said actuator with electrical energy from said electrical energy generating device to cause said at least. one balancing element to move to a selected location.
2. The method of claim 1 in which step (a) includes coupling a first balance ring to the machine, and coupling a second balance ring to the machine which is longitudinally spaced from said first balance ring.
3. The method of claim 2 in which step (a) includes mounting a first actuator to said first balance ring and a second actuator to said second balance ring, said first and second actuators being oriented about 90° apart from one another.
4. The method of claim 3 in which step (a) includes mounting a first piezoelectric actuator to said first balance ring and a second piezoelectric actuator to said second balance ring.
5. The method of claim 1 in which step (a) includes coupling a single balance ring to the machine having a number of circumferentially spaced balancing elements each radially movable relative to the machine.
6. The method of claim 5 in which step (a) includes mounting discrete actuators to said balance ring each in position to move one of said balancing elements in a radial direction toward and away from the machine.
7. The method of claim 6 in which step (a) includes mounting piezoelectric actuators to said balance ring.
8. The method of claim 1 in which step (b) includes directing energy from a light source across an air gap, said light source being located in a fixed position spaced from the machine and said electrical energy generating device.
9. The method of claim 8 in which step (b) includes directing energy from an array of light emitting diodes across said air gap.
10. The method of claim 1 in which step (b) includes coupling photo cells to the machine which convert radiant energy into electrical energy.
11. The method of claim 1 in which step (b) includes coupling photovoltaic elements to the machine which convert radiant energy into electrical energy.
12. The method of balancing a machine having a circumference, comprising:
- (a) coupling a first balance ring and a second balance ring to the machine, each of said first and second balance rings having at least one movable balancing element;
- (b) mounting a first actuator to said first balance ring, and mounting a second actuator to said second balance ring which is spaced apart from said first actuator relative to the circumference of the machine, each of said first and second actuators being effective to move at least one of said balancing elements;
- (c) directing energy from a light source to a device for generating electrical energy which is coupled to the machine;
- (d) operating at least one of said first and second actuators with electrical energy from said electrical energy generating device to cause at least one balancing element to move to a selected location.
13. The method of claim 12 in which step (c) includes directing energy from a light source across an air gap, said light source being located in a fixed position spaced from the machine and said electrical energy generating device.
14. The method of claim 13 in which step (c) includes directing energy from an array of light emitting diodes across said air gap to said electrical energy generating device.
15. The method of claim 12 in which step (b) includes mounting a piezoelectric actuator to each of said first and second balance rings.
16. The method of balancing a machine, comprising:
- (a) coupling a balance ring to the machine, said balance ring having a number of balancing elements.
- (b) mounting discrete actuators to said balance ring each in position to move one of said balancing elements;
- (c) directing energy from a light source to a device for generating electrical energy which is coupled to the machine;
- (d) operating one or more of said actuators with electrical energy from said electrical energy generating device to cause at least one balancing element to move to a selected location.
17. The method of claim 16 in which step (c) includes directing energy from a light source across an air gap, said light source being located in a fixed position spaced from the machine and said electrical energy generating device.
18. The method of claim 17 in which step (c) includes directing energy from an array of light emitting diodes across said air gap.
19. The method of claim 16 in which step (b) comprises mounting piezoelectric actuators each in position to move one of said balancing elements.
20. Apparatus for balancing a machine, comprising:
- a member coupled to the machine, said member having at least one balancing element;
- at least one actuator operatively coupled to said at least one balancing element;
- a device for generating electrical energy coupled to the machine;
- a light source spaced from said electrical energy generating device across an air gap, said light source being positioned to direct radiant energy to said electrical energy generating device;
- said at least one actuator being effective to move said at least one balancing element to a selected location powered by electrical energy from said electrical energy generating device.
21. The apparatus of claim 20 in which said member includes a first balance ring and a spaced second balance ring, each of said first and second balance rings mounting an actuator.
22. The apparatus of claim 21 in which each of said first and second balance rings include a pivot element spaced about 180° from said actuator, a first balancing weight located on one side of a plane extending through said actuator and said pivot element, a second balancing weight located opposite said first balancing weight, a first pair of flexure elements coupled to said first balancing weight and a pair of second flexure elements coupled to said second balancing weight.
23. The apparatus of claim 22 in which said actuator of each of said first and second balance rings is effective to move said first and second balance weights is a clockwise or counterclockwise direction relative to said pivot element.
24. The apparatus of claim 20 in which said device for generating electrical energy is a photo cell.
25. The apparatus of claim 20 in which said device for generating electrical energy is a photovoltaic element.
26. The apparatus of claim 20 in which said at least one actuator is a piezoelectric actuator.
27. The apparatus of claim 20 in which said member is a single balance ring having a number of circumferentially spaced balancing elements.
28. The apparatus of claim 27 in which said balance ring mounts a number of discrete actuators each operatively coupled to one of said balancing elements, each of said actuators being effective to move an associated balancing element to a selected location.
29. The apparatus of claim 27 in which said balance ring comprises an outer containment ring, an inner ring coupled to the machine and a number of balancing elements located between said inner and outer rings.
30. The apparatus of claim 29 in which each of said balancing elements is formed with a cavity defining an inner wall connected at opposite ends to spaced side walls, a beam being located in each of said cavities wherein one end of each of said beams is connected to one of said side walls.
31. The apparatus of claim 30 in which said inner ring is formed with a number of spaced supports each having a first arm connected to a second arm, each of said supports extending within one of said cavities such that said first arm is substantially parallel to one of said side walls of said cavity and said second arm is generally parallel to said inner wall of said cavity, and to said beam, the opposite end of said beam being connected to said first arm of said support.
32. Apparatus for balancing a machine having a circumference comprising:
- a first balance ring coupled to the machine and a second balance ring coupled to the machine, each of said first and second balance rings having at least one balancing element;
- a first actuator mounted to said first balance ring and a second actuator mounted to said second balance ring which is spaced from said first actuator relative to the circumference of the machine, each of said first and second actuators being effective to move at least one of said balancing elements;
- a device for generating electrical energy coupled to the machine;
- a light source spaced from said electrical energy generating device across an air gap, said light source being positioned to direct radiant energy to said electrical energy generating device;
- said first and second actuators being effective to move said at least one balancing element of respective first and second balance rings to a selected location powered by electrical energy from said electrical energy generating device.
33. The apparatus of claim 32 in which each of said first and second balance rings includes a pivot element spaced about 180° from said actuator, a first balancing weight located on one side of a plane extending through said actuator and said pivot element, a second balancing weight located opposite said first balancing weight, a pair of first flexure elements coupled to said first balancing weight and a pair of second flexure elements coupled to said second balancing weight.
34. The apparatus of claim 32 in which said actuator of each of said first and second balance rings is effective to move said first and second balance weights in a clockwise or counterclockwise direction relative to said pivot element.
35. The apparatus of claim 32 in which said device for generating electrical energy is a photo cell.
36. The apparatus of claim 32 in which said device for generating electrical energy is a photovoltaic element.
37. Apparatus for balancing a machine, comprising:
- a balance ring coupled to the machine, said balance ring having a number of balancing elements;
- a number of actuators mounted to said balance ring, each of said actuators being coupled to one of said balancing elements;
- a device for generating electrical energy coupled to the machine;
- a light source spaced from said electrical energy generating device across an air gap, said light source being positioned to direct radiant energy to said electrical energy generating device;
- said actuators being effective to move a respective balancing element to a selected location powered by electrical energy from said electrical energy generating device.
38. The apparatus of claim 37 in which said balance ring comprises an outer containment ring, an inner ring coupled to the machine and a number of balancing elements located between said inner and outer rings.
39. The apparatus of claim 38 in which each of said balancing elements is formed with a cavity defining an inner wall connected at opposite ends to spaced side walls, a beam being located in each of said cavities wherein one end of each of said beams is connected to one of said side walls.
40. The apparatus of claim 39 in which said inner ring is formed with a number of spaced supports each having a first arm connected to a second arm, each of said supports extending within one of said cavities such that said first arm is substantially parallel to one of said side walls of said cavity and said second arm is generally parallel to said inner wall of said cavity, and to said beam, the opposite end of said beam being connected to said first arm of said support.
41. The apparatus of claim 37 in which said device for generating electrical energy is a photo cell.
42. The apparatus of claim 37 in which said device for generating electrical energy is a photovoltaic element.
Type: Application
Filed: Feb 9, 2006
Publication Date: Aug 10, 2006
Inventors: John Justak (Stuart, FL), Frank Caimi (Vero Beach, FL), Donna Kocak (Vero Beach, FL)
Application Number: 11/350,618
International Classification: G01M 1/38 (20060101);