Solid structure
A prefabricated solid structure provided with a frame including struts arranged in a rectangular shape as viewed on a plane, side beams and upper side beams horizontally extending to couple the struts together, and inner side beams coupling the side beams. The frame is constituted by detachably fastening the struts, side beams and upper side beams, and side beams and inner side beams together all by using bolts and internally threaded members.
1. Field of the Invention
The present invention is concerned with a solid structure that can be used as an office, a working place, a temporary house, a lodging house, a store, a warehouse, a factory, or as a structure of which the upper part can be used as internal space (e.g., office, domicile, working place) and the lower part can be used as external space such as garage, and for many other purposes.
2. Description of the Related Art
There has heretofore been proposed a solid structure (for example, a solid parking lot) by arranging assembly elements for corners, assembly elements for sides and assembly elements for centers, which are the poles, at required positions, coupling beams across the upper ends of these assembly elements, and coupling braces among the lower ends thereof (see Japanese Examined Patent Publication (Kokoku) No. 06-015786 and U.S. Pat. No. 4,800,694). This solid structure has excellent characteristics in that it can be assembled and disassembled within relatively short periods of time at relatively low costs without at all requiring buried foundation structures yet featuring a sufficient degree of strength and rigidity as a solid structure.
In the above solid structure, however, the assembly elements for corners, assembly elements for sides and assembly elements for centers are still relatively heavy, requiring relatively laborious assembling operation. Therefore, the above solid structure has been improved over its preceding structures in regard to the assembling period and total cost, which, however, is not still satisfactory enough. Besides, in addition to relatively heavy assembly elements, the structures of the individual elements are not simple arousing problems such as large space is required for storage, cost of storage becomes high, transportation to the site of assembly involves difficulty and increased cost. Besides, though the solid structure can be favorably used as a solid parking lot or as a solid bicycle parking lot, its use is still relatively narrow leaving room for improvement in this respect, too.
SUMMARY OF THE INVENTIONIt is an object of the present invention to provide a novel solid structure which makes it possible to easily and quickly carry out the assembling operation on the site of assembly, to shorten the period for assembling, and to decrease the total cost.
Another object of the present invention is to provide a novel solid structure which makes it possible to easily and quickly carry out the disassembling operation on the site of assembly, and to shorten the period for disassembling and removal.
A further object of the present invention is to provide a novel solid structure of which the individual constituent elements and the whole constitution are relatively light in weight and are simple yet maintaining a sufficiently large strength.
A still further object of the present invention is to provide a novel solid structure of which the entire constituent elements can be assembled by using bolts and internally threaded members.
A yet further object of the present invention is to provide a novel solid structure which requires a reduced space for storage and a decreased cost for storage.
A further object of the present invention is to provide a novel solid structure which can be easily transported to the site of assembly decreasing the cost of transportation.
Another object of the present invention is to provide a novel solid structure which can be used for a variety of purposes, such as an office, a working place, a temporary house, a lodging house, a store, a warehouse, a factory and the like.
According to one aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
corner struts arranged at the corners of the frame have a polygonal shape in cross section, ends of side beams constituted by H-beams having a web, an upper flange and a lower flange are coupled to the inner side walls of the corner struts, the inner side walls meeting at right angles to each other and facing in the horizontal direction along the side edges of the frame meeting at right angles to each other;
a plurality of pairs of first internally threaded members are buried between the inner side wall which is one of the inner side walls of the corner strut and the outer side wall positioned on the side opposite to the one inner side wall maintaining a distance in the up-and-down direction, the plurality of first internally threaded members extending in parallel at the same height maintaining a distance in the horizontal direction and forming internally threaded holes at one end thereof in a manner that the internally threaded holes are opened in the outer surface of the one inner side wall, and a pair of through holes are formed in each pair of the first internally threaded members maintaining a distance in the axial direction, meeting the axes horizontally at right angles, and extending in parallel with each other;
a plurality of pairs of second internally threaded members are buried between the other inner side wall which is one of the inner side walls of the corner strut and the other outer side wall positioned on the side opposite to the other inner side wall maintaining a distance in the up-and-down direction, the plurality of second internally threaded members having axes common to the pair of axes of the through holes formed in each pair of the first internally threaded members and forming internally threaded holes at one end thereof in a manner to penetrate through the through holes of the corresponding pair of the first internally threaded members and so as to be opened in the other inner side wall;
rectangular coupling plates are secured to the ends of the side beams at right angles with the side beams coupled to the corner strut, and a plurality of mounting holes are formed in the coupling plates on each side divided by the web maintaining a distance in the up-and-down direction;
the one side beam has the coupling plate that is substantially brought into contact with the one inner side wall of the corner strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes of the pairs of the first internally threaded members opened in the one inner side wall of the corner strut, and is detachably fastened to the one inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes; and
the other side beam has the coupling plate that is substantially brought into contact with the other inner side wall of the corner strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes of the pairs of the second internally threaded members opened in the other inner side wall of the corner strut, and is detachably fastened to the other inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes.
According to another aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
side struts arranged between the corner struts arranged at the corners of the frame have a polygonal shape in cross section, ends of side beams constituted by H-beams having a web, an upper flange and a lower flange are coupled to the side walls of the side struts, the side walls facing in a horizontal direction along the side edges of the frame;
a plurality of pairs of internally threaded members are buried between the side walls of the side struts maintaining a distance in the up-and-down direction, the plurality of internally threaded members extending in parallel at the same height maintaining a distance in the horizontal direction and having internally threaded holes at both ends thereof in a manner that the internally threaded holes are opened in the corresponding side walls;
rectangular coupling plates are secured to the ends of the side beams at right angles with the side beams, and a plurality of mounting holes are formed in the coupling plates on either side divided by the web maintaining a distance in the up-and-down direction;
the one side beam has the coupling plate that is substantially brought into contact with the one side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the one side wall of the side strut, and is detachably fastened to the one side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the internally threaded members through the mounting holes; and
the other side beam has the coupling plate that is substantially brought into contact with the other side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the other side wall of the side strut, and is detachably fastened to the other side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the internally threaded members through the mounting holes.
It is desired that the upper surfaces of the side beams are positioned substantially at the same height.
It is desired that the side beams have substantially the same shape and the same size in cross section.
According to a further aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
side struts arranged between the corner struts arranged at the corners of the frame have a polygonal shape in cross section, ends of one inner side beam and of two side beams constituted by H-beams having a web, an upper flange and a lower flange are coupled to the inner side walls of the side struts facing the inside of the solid space of the frame and to the side walls thereof facing in the horizontal direction along the side edges of the frame;
a plurality of pairs of first internally threaded members are buried between the side walls of the side struts maintaining a distance in the up-and-down direction, the plurality of first internally threaded members extending in parallel at the same height maintaining a distance in the horizontal direction and having internally threaded holes at both end thereof in a manner that the internally threaded holes are opened in the side walls, and a pair of through holes are formed in each pair of the first internally threaded members maintaining a distance in the axial direction, meeting the axes horizontally at right angles, and extending in parallel with each other;
a plurality of pairs of second internally threaded members are buried between the inner side wall of the side strut and the outer side wall positioned on the side opposite to the inner side wall having axes common to the pair of axes of the through holes formed in each pair of the first internally threaded members and forming internally threaded holes at one end thereof in a manner to penetrate through the corresponding pair of through holes of the first internally threaded members and so as to be opened in the inner side wall;
rectangular coupling plates are secured to the ends of the inner side beam and of the side beams at right angles with the inner side beam and with the side beams coupled to the side strut, and a plurality of mounting holes are formed in the coupling plates on each side divided by the web maintaining a distance in the up-and-down direction;
the one side beam has the coupling plate that is substantially brought into contact with the one side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in one side wall of the side strut, and is detachably fastened to the one side wall of the side strut by bringing the bolts into engagement with the internally threaded holes on one side of the pairs of the first internally threaded members through the mounting holes;
the other side beam has the coupling plate that is substantially brought into contact with the other side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the other side wall of the side strut, and is detachably fastened to the other side wall of the side strut by bringing the bolts into engagement with the other internally threaded holes of the pairs of the first internally threaded members through the mounting holes; and
the inner side beam has the coupling plate that is substantially brought into contact with the inner side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the inner side wall of the side strut, and is detachably fastened to the inner side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the pairs of the second internally threaded members through the mounting holes.
It is desired that the upper surfaces of the inner side beam and of the side beams are positioned substantially at the same height.
It is desired that the inner side beam and the side beams have substantially the same shape and the same size in cross section.
It is desired that the corner struts and the side struts are constituted by metallic pipes having a square shape in cross section, and the internally threaded members are made of a metal and are inserted and secured by welding in the through holes formed in the corner struts and in the side struts.
According to a still further aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
at least the upper ends of the corner struts arranged at the corners of the frame are constituted by polygonal metallic pipes, ends of the upper side beam made of a metallic pipe having a square shape in cross section are coupled to the inner side walls at the upper end of the corner strut meeting at right angles with each other, the inner side surfaces facing in the horizontal direction along the side edges meeting at right angles of the frame;
a pair of mounting holes are formed at the upper ends of the one inner side wall and of the other inner side wall of the corner strut at the same height maintaining a distance in the horizontal direction;
rectangular coupling plates are secured to the ends of the upper side beams at right angles with the upper side beams coupled to the corner strut, and a pair of internally threaded holes are formed in the coupling plates maintaining a distance in the horizontal direction;
the one upper side beam has the coupling plate that is substantially brought into contact with the one inner side wall of the corner strut in a manner that the internally threaded holes of the coupling plates are in alignment with the mounting holes in one side wall of the corner strut, and is detachably fastened to the one inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes from the upper open end of the corner strut through the mounting holes; and
the other upper side beam has the coupling plate that is substantially brought into contact with the other inner side wall of the corner strut in a manner that the internally threaded holes of the coupling plates are in alignment with the mounting holes in the other side wall of the corner strut, and is detachably fastened to the other inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes from the upper open end of the corner strut through the mounting holes.
It is desired that the upper surfaces of the corner strut and of the upper side beams are positioned substantially at the same height.
It is desired that the upper side beams have substantially the same shape and the same size in cross section.
According to a yet further aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
at least the upper ends of the side struts arranged between the corner struts arranged at the corners of the frame are made of metallic pipes having a polygonal shape in cross section, an end of an upper side beam constituted by an H-beam having a web, an upper flange and a lower flange is coupled to the inner side wall at the upper end of the side strut, the side wall facing the inside of the solid space of the frame, and the ends of the upper side beam made of a metallic pipe having a square shape in cross section are coupled to the side walls at the upper end of the side strut, the side walls facing in the horizontal direction along the side edges of the frames;
a plurality of pairs of internally threaded members are buried between the inner side wall of the side strut and the outer side wall positioned on the side opposite to the inner side wall at the same height in parallel maintaining a distance in the horizontal direction, the plurality of internally threaded members having the internally threaded holes that are opened in the inner side wall;
a pair of mounting holes are formed at the same height maintaining a distance in the horizontal direction at the upper ends of the side walls of the side strut at positions higher than the internal threaded members;
rectangular coupling plates are secured to the ends of the upper inner side beams at right angles with the upper inner side beams which are coupled to the upper ends of the inner side walls of the side struts, and a plurality of mounting holes are formed in the coupling plates on either side divided by the web maintaining a distance in the up-and-down direction;
rectangular coupling plates are secured to the ends of the upper side beams at right angles with the upper side beams which are coupled to the side walls at the upper ends of the side struts, and a pair of internally threaded holes are formed in the coupling plate at the same height maintaining a distance in the up-and-down direction;
the upper inner side beam has the coupling plate that is substantially brought into contact with the inner side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the inner side wall of the side strut, and is detachably fastened to the inner side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the pairs of the internally threaded members through the mounting holes;
the one upper side beam has the coupling plate that is substantially brought into contact with the one side wall of the side strut in a manner that the internally threaded holes of the coupling plate are in alignment with the mounting holes in one side wall of the side strut, and is detachably fastened to the one side wall of the side strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes; and
the other upper side beam has the coupling plate that is substantially brought into contact with the other side wall of the side strut in a manner that the internally threaded holes of the coupling plate are in alignment with the mounting holes in the other side wall of the side strut, and is detachably fastened to the other side wall of the side strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes.
It is desired that the upper surfaces of the upper side beams and of the upper inner side beam are positioned substantially at the same height.
It is desired that the upper side beams have substantially the same shape and the same size in cross section.
According to a still further aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
one or a plurality of rectangular side edge spaces are formed in each of a plurality of side edge regions formed in the frame, the one or the plurality of spaces being surrounded by a pair of side beams facing each other in the up-and-down direction and by a pair of struts facing each other in a horizontal direction, and one or a plurality of rectangular side wall units are fitted to all side edge spaces or to at least all side edge spaces excluding the one in the frame;
hollow mounting members are integrally arranged at the corners of the side wall unit and at the side edges, the hollow mounting members having a square shape in cross section and being constituted by four side walls having a predetermined thickness and a width in the axial direction, and the hollow mounting members being so arranged that the axes thereof are directed to both surfaces of the side wall unit;
mounting holes are formed in the two side walls facing outward of the side wall unit, the two side walls meeting at right angles with each other in the hollow mounting members arranged at the corners of the side wall unit, and mounting holes are formed in one side wall facing outward of the side wall unit in the hollow mounting members arranged at the side edges of the side wall unit;
internally threaded members forming threaded holes at an end thereof are arranged in the pair of side beams and in the pair of struts defining the side edge space at positions corresponding to the mounting holes of the hollow mounting members in one or a plurality of side wall units fitted to the side edge space, the hollow mounting members facing the pair of side beams and the pair of struts in a manner that the internally threaded holes are opened in the side edge space, wherein when the side wall unit is fitted into the side edge space, the mounting holes of the hollow mounting members are brought into alignment with the internally threaded holes of the corresponding internally threaded members, and in this state, the side wall unit is detachably fastened to the pair of side beams and to the pair of struts by bringing the bolts into engagement with the internally threaded holes of the corresponding internally threaded members through the mounting holes.
It is desired that the two side walls meeting at right angles of the hollow mounting member arranged at a corner of the side wall unit or the two side walls facing outward of the side wall unit, define a portion of the side walls of the side wall unit meeting at right angles at the corner of the side wall unit; and one side wall of the hollow mounting member arranged along the side edge of the side wall unit or the one side wall facing outward of the side wall unit, defines a portion of the side wall along the side edge of the side wall unit.
It is desired that the side wall unit includes two side frames extending at right angles along the two side edges from the hollow mounting member arranged at a corner, and brace frames extending aslant relative to the two side frames; and a substantially right-angled triangle is formed by two side frames and by the brace frames as viewing the side wall unit on a plane.
It is desired that the hollow mounting members are formed by cutting a square metallic pipe which is a common part.
It is desired that the hollow mounting members are integrally made of cast iron that can be welded, braces are provided at four corners of each hollow mounting member spanning across the two side walls that are meeting at right angles with each other, the brace has a predetermined thickness and a width in the axial direction same as that of the two side walls, and the brace forms a right-angled triangle relative to the two side walls as viewing the hollow mounting members in the axial direction.
It is desired that the upper side beam and the pair of struts defining the side edge space are constituted by metallic pips having a square shape in cross section, and the internally threaded members are made of a metal and are inserted in the through holes formed in the upper side beam and in the pair of struts and are secured therein by welding.
It is desired that the lower side beam defining the side edge space is constituted by an H-beam having a web, an upper flange and a lower flange; mounting holes are formed in the lower side beam at positions corresponding to the mounting holes of the hollow mounting members of the side wall unit, the mounting holes being in concentric with the axis that passes through the center of the web in the direction of width and meets the upper and lower flanges at right angles, and the mounting holes extending from the upper surface of the upper flange up to the upper end of the web; and the internally threaded members are inserted in the corresponding mounting holes in a manner that the internally threaded holes are opened in the upper surface of the upper flange and are secured therein by welding.
It is desired that a plurality of side wall units are fitted into the side edge space so as to be neighboring each other; in the side wall units neighboring each other, the side walls of the hollow mounting members constituting a portion of side walls facing each other are so positioned as to be opposed to each other in a manner that the mounting holes thereof are aligned to each other; and the side wall units neighboring each other are detachably fastened together by inserting the bolts in the aligned mounting holes of the hollow mounting members that are opposed to each other and engaging nuts therewith.
According to a further aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
the frame has a plurality of rectangular floor spaces surrounded by four beams, a rectangular floor unit is mounted on each floor space, the peripheral edges of the floor unit are constituted by frame members having a vertical wall and a flange extending outward from the upper end of the vertical wall at right angles, and each floor unit is fitted to the floor space from the upper side, the peripheral flanges are placed on the upper surfaces of the four beams defining the floor space, and the vertical walls are detachably fastened to the corresponding beams by using bolts and internally threaded members.
It is desired that the four beams defining the floor spaces are constituted by H-beams having a web, an upper flange and a lower flange; the support plates are secured by welding between the opposing ends of the upper flange and the lower flange at portions where the floor units are coupled to the four beams; internally threaded members forming internally threaded holes at one end thereof are secured by welding between the support plates and the side surface of the web in a manner that the internally threaded holes are opened in the outer surface of the support plates; mounting holes are formed in the vertical walls of the floor units so as to be corresponded to the internally threaded holes of the internally threaded members; and the floor units are detachably fastened to the four beams defining the corresponding floor spaces by bringing the bolts into engagement with the internally threaded holes of the internally threaded members through the mounting holes in a state where the floor units are fitted into the corresponding floor spaces from the upper side.
According to another aspect of the invention, there is provided a solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
the frame includes upper side beams that couple the upper ends of the struts facing each other and define rectangular peripheral edges together with the struts as viewed on a plane, and a rectangular upper space surrounded by the struts and by the upper side beams;
a plurality of rectangular roof units are mounted on the upper ends of the frame so as to cover the upper space from the upper side;
end-engaging flange means are arranged on the lower surfaces at both ends in the lengthwise direction of the roof units hanging down from the lower surfaces;
the roof units are mounted at their both ends on at least one upper side beam defining a pair of side edges that are facing each other of the frame; and
the end-engaging flange means are positioned being overlapped on the inner sides and/or on the outer sides of the corresponding upper side beams and are detachably fastened by bolts and internally threaded members, so that the roof units neighboring each other cover the upper space from the upper side.
It is desired that each end-engaging flange means comprises an end-engaging flange hanging down from the lower surfaces at both ends in the lengthwise direction of the roof unit or comprises a pair of end-engaging flanges hanging down from the lower surfaces at both ends in the lengthwise direction of the roof unit and are extending in parallel in the direction of width maintaining a distance in the lengthwise direction.
It is desired that one side-engaging flange means is hanging down from the lower surface on one side in the direction of width of the roof unit of the one side and is extending in the lengthwise direction, the roof unit of the one side being positioned on one side in a direction which is in agreement with the direction of width of the roof units in the upper space; the roof unit of the one side is positioned with its one side-engaging flange means being overlapped on the inner side and/or the outer side of at least one upper side beam that defines the one side edge of the another pair of side edges facing each other of the frame and is detachably fastened by bolts and internally threaded members; the other side-engaging flange means is hanging down from the lower surface on the other side of the roof unit of the other side in the direction of width and is extending in the lengthwise direction, the roof unit of the other side being positioned on other side in a direction which is in agreement with the direction of width of the roof units in the upper space; and the roof unit of the other side is positioned with its other side-engaging flange means being overlapped on the inner side and/or the outer side of at least one upper side beam that defines the other side edge of the another pair of side edges facing each other of the frame and is detachably fastened by bolts and internally threaded members.
It is desired that the one side-engaging flange means comprises a one side-engaging flange hanging down from the lower surface on one side of the roof unit in the direction of width or a pair of one side-engaging flanges hanging down from the lower surface thereof on one side in the direction of width and are extending in parallel in the lengthwise direction maintaining a distance in the direction of width; and the other side-engaging flange means comprises an other side-engaging flange hanging down from the lower surface on the other side of the roof unit in the direction of width or a pair of other side-engaging flanges hanging down from the lower surface thereof on the other side in the direction of width and are extending in parallel in the lengthwise direction maintaining a distance in the direction of width.
It is desired that a ceiling panel member is arranged on the lower surfaces of the roof units and at least on the inner region of the end-engaging flange means, or on the lower surface of the roof unit of the one side and on at least the inner regions of the end-engaging flange means and of the one side-engaging flange means, or on the lower surface of the roof unit of the other side and on at least the inner regions of the end-engaging flange means and of the other side-engaging flange means.
It is desired that the roof unit comprises:
channel plates that are arranged in a rectangular shape to define the peripheral edges and having open ends that are directed inward, the channel plates having a vertical wall and an upper flange and a lower flange that are folded at right angles toward the insides from the upper end and the lower end of the vertical wall;
transverse beams arranged between the vertical walls of the channel plates facing each other in the direction of width of the roof unit maintaining a distance in the lengthwise direction of the roof unit in a manner that the height thereof gradually increases from a position close to one end of the roof unit up to a position close to the other end in the lengthwise direction;
a trough member arranged at one end in the lengthwise direction of the roof unit, stretching between the vertical walls of the channel plates facing each other in the direction of width of the roof unit, and having a drain port formed in the bottom thereof; and
at least one roof plate mounted on the transverse beams so as to extend from the other end up to the one end in the lengthwise direction of the roof unit in a manner of being inclined downward, the end of the roof plate having the smallest height in the lengthwise direction being positioned on the trough member.
It is desired that the roof unit comprises:
channel plates that are arranged in a rectangular shape to define the peripheral edges and having open ends that are directed inward, the channel plates having a vertical wall and an upper flange and a lower flange that are folded at right angles toward the insides from the upper end and the lower end of the vertical wall;
transverse beams arranged between the vertical walls of the channel plates facing each other in the direction of width of the roof unit maintaining a distance in the lengthwise direction of the roof unit in a manner that the height thereof gradually increases from a position close to one end and from a position close to the other end of the roof unit in the lengthwise direction up to a central position of the roof unit in the lengthwise direction;
trough members arranged at one end and at the other end in the lengthwise direction of the roof unit, stretching between the vertical walls of the channel plates facing each other in the direction of width of the roof unit, and having drain ports formed in the bottoms thereof; and
at least one roof plate of the one side mounted on the transverse beams so as to extend from the center to the one end of the roof unit in the lengthwise direction in a manner of being inclined downward, and at least one roof plate of the other side mounted on the transverse beams so as to extend from the center to the other end of the roof unit in the lengthwise direction in a manner of being inclined downward, the lower end of the roof plate of the one side having the smallest height in the lengthwise direction and the lower end of the other roof plate having the smallest height in the lengthwise direction being positioned on the corresponding trough members.
It is desired that the one side edge in the direction of width of the roof unit of the one side is positioned midway in the direction of width of at least one upper side beam defining the one side edge of the other pair of side edges facing each other of the frame, and midway in the direction of width of the struts positioned on the extensions of the upper side beams, the roof unit of the one side being positioned on the one side in the direction in agreement with the direction of width of the roof units in the upper space; the other side of the trough unit of the one side of a rectangular shape on a plane having a drain port in the bottom is detachably attached to the one side of the roof unit of the one side in the direction of width; and the trough unit of the one side includes a channel plate arranged in a rectangular shape having a length nearly equal to the roof unit of the one side in the lengthwise direction and having an open end facing inward, the channel plate being constituted by a vertical wall, and an upper flange and a lower flange folded inward at right angles from the upper end and the lower end of the vertical wall, and a trough member that extends between the vertical walls of the channel plate facing in the lengthwise direction of the trough unit of the one side and having a drain port in the bottom thereof.
It is desired that the height of the channel plate defining the other side in the direction of width of the trough unit of the one side is selected to be substantially the same as the height of the channel plate defining the one side in the direction of width of the roof unit of the one side; a mounting member having a mounting piece is secured to the channel plate defining the other side in the direction of width of the trough unit of the one side, the mounting piece hanging down from the lower surface of the channel plate; the trough unit of the one side has the outer surface of the vertical wall of the channel plate defining the other side in the direction of width of the trough unit of the one side that is overlapped on the outer surface of the vertical wall of the channel plate defining the one side in the direction of width of the roof unit of the one side, and is detachably fastened by using bolts and nuts; the bottom surface of the channel plate defining the other side in the direction of width of the trough unit of the one side is placed on the upper surfaces of the upper side beams and of the struts; and the mounting piece is overlapped on the outer side walls of the upper side beams and of the struts, and is detachable fastened to the upper side beams by using bolts and internally threaded members.
It is desired that the other side edge in the direction of width of the roof unit of the other side is positioned midway in the direction of width of at least one upper side beam defining the other side edge of the other pair of side edges facing each other of the frame, and midway in the direction of width of the struts positioned on the extensions of the upper side beams, the roof unit of the other side being positioned on the other side in the direction in agreement with the direction of width of the roof units in the upper space; the one side of the trough unit of the other side of a rectangular shape on a plane having a drain port in the bottom is detachably attached to the other side of the roof unit of the other side in the direction of width; and the trough unit of the other side includes a channel plate arranged in a rectangular shape having a length nearly equal to the roof unit of the other side in the lengthwise direction and having an open end facing inward, the channel plate being constituted by a vertical wall, and an upper flange and a lower flange folded inward at right angles from the upper end and the lower end of the vertical wall, and a trough member that extends between the vertical walls of the channel plate facing in the lengthwise direction of the trough unit of the other side and having a drain port in the bottom thereof.
It is desired that the height of the channel plate defining the one side in the direction of width of the trough unit of the other side is selected to be substantially the same as the height of the channel plate defining the other side in the direction of width of the trough unit of the other side; a mounting member having a mounting piece is secured to the channel plate defining the one side in the direction of width of the trough unit of the other side, the mounting piece hanging down from the lower surface of the channel plate; the trough unit of the other side has the outer surface of the vertical wall of the channel plate defining the one side in the direction of width of the trough unit of the other side that is overlapped on the outer surface of the vertical wall of the channel plate defining the other side in the direction of width of the roof unit of the other side, and is detachably fastened by using bolts and nuts; the bottom surface of the channel plate defining the one side in the direction of width of the trough unit of the other side is placed on the upper surfaces of the upper side beams and of the struts; and the mounting piece is overlapped on the outer side walls of the upper side beams and of the struts, and is detachably fastened to the upper side beams by using bolts and internally threaded members.
It is desired that internally threaded members extending in a horizontal direction and forming internally threaded holes at the one end and/or the other end thereof, are buried in the portions of the upper side beams defining the pair of side edges facing each other of the frame coupled to the roof units, in a manner that the internally threaded holes are opened in the inner side walls and/or the outer side walls of the corresponding upper side beams facing the upper space; mounting holes are formed in an end-engaging flange or in one or both of a pair of the end-engaging flanges arranged at both ends of the roof units in the lengthwise direction so as to be corresponded to the internally threaded members; and the one end-engaging flange or the pair of end-engaging flanges of the roof units are detachably fastened to the inner side walls and/or the outer side walls of the corresponding upper side beams by bringing the bolts into engagement with the threaded holes of the corresponding internally threaded members through the mounting piece.
It is desired that internally threaded members extending in a horizontal direction and forming internally threaded holes at the one end and/or the other end thereof, are buried in the portions of the upper side beams defining the other pair of side edges facing each other of the frame coupled to the roof unit of the one side or to the roof unit of the other side, in a manner that the internally threaded holes are opened in the inner side walls and/or the outer side walls of the corresponding upper side beams facing the upper space; mounting holes are formed in a one side-engaging flange or in one or both of a pair of the one side-engaging flanges arranged on one side of the roof unit of the one side and in an other side-engaging flange or in one or both of a pair of the other side-engaging flanges arranged on the other side of the roof unit of the other side so as to be corresponded to the internally threaded members; and the one side-engaging flange or one or both of the pair of the one side-engaging flanges and the other side-engaging flange or one or both of the pair of the other side-engaging flanges are detachably fastened to the inner side walls and/or the outer side walls of the corresponding upper side beams by bringing the bolts into engagement with the threaded holes of the corresponding internally threaded members through the mounting piece.
It is desired that internally threaded members extending in a horizontal direction and forming internally threaded holes at the one end thereof, are buried in the portions of the upper side beams coupled to the trough unit of the one side and to the trough unit of the other side, in a manner that the internally threaded holes are opened in the outer side walls of the corresponding upper side beams; mounting holes are formed in the mounting pieces of the channel plates defining the other side in the direction of width of the trough unit of the one side and defining the one side in the direction of width of the trough unit of the other side; and the mounting pieces are secured to the outer side walls of the upper side beams by bringing the bolts into engagement with the threaded holes of the corresponding internally threaded members through the mounting pieces.
It is desired that the upper side beams are constituted by metallic pipes having a square shape in cross section, and the internally threaded members are made of a metal and are inserted in the through holes formed in the upper side beams and are secured therein by welding.
It is desired that a seal plate member is detachably mounted on the upper end between the vertical walls of the channel plates facing each other of the roof units neighboring each other, the seal plate member being made of a metal having elasticity and including a flat plate-like sealing substrate having a predetermined width, both end flanges extending from both ends of the sealing substrate in the direction of width into the side of one surface at right angles with the one surface, and a central flange extending from the center of the sealing substrate in the direction of width into the side of one surface at right angles with the one surface; the distance between the central flange and both end flanges is slightly larger than the width of the upper flanges of the channel plates facing each other of the roof units neighboring each other; the channel plates are fastened together by bolts and nuts in a state where the central flange of the seal plate member is inserted from the upper side into between the vertical walls of the channel plates facing each other and where the sealing substrate is placed on the upper surfaces of the upper flanges of the channel plates in the neighboring roof units; and both end flanges of the seal plate member are folded in the directions to approach each other with the ends of the upper flanges of the channel plates as fulcrums.
It is desired that the frame is constituted by detachably fastening the struts and the beams together all by using bolts and internally threaded members, or is constituted by detachably fastening the struts and the beams together, and the beams and the beams together all by using bolts and internally threaded members.
BRIEF DESCRIPTION OF THE DRAWINGS
Preferred embodiments of the solid structure constituted according to the present invention will now be described in further detail with reference to the accompanying drawings. The solid structure according to the present invention includes novel coupling structures among the constituent elements (e.g., a coupling structure between a strut and a beam, a coupling structure between a beam and a beam, a coupling structure between a side wall unit and a frame, a coupling structure between a floor unit and the frame, and a coupling structure between a roof unit and the frame), as well as novel constituent elements (e.g., a frame, a floor unit, a side wall unit, and a roof unit). As other objects of the invention, therefore, there can be provided novel coupling structures among the constituent elements of the solid structure, and constituent elements of the solid structure, that are capable of achieving the above-mentioned objects.
Referring to
The corner struts 4, 6, 7 and 8 are constituted by metallic square pipes having a square shape in cross section, and, in this embodiment, are constituted steel pipes of an ortho-square shape, which are common parts. Base plates of a rectangular shape are integrally secured to the lower ends of the corner struts 4, 6, 7 and 8 by welding. The corner struts 4, 6, 7 and 8 are erected being either detachably secured onto a foundation via the base plates or placed on the ground G. The corner struts 4 and 6 facing each other are coupled by the side beam 10 at an intermediate position in the up-and-down direction, and the upper ends of the corner struts 4 and 6 are coupled together by the upper side beam 20. The corner struts 6 and 7 facing each other are coupled by the side beam 12 at an intermediate position in the up-and-down direction, and the upper ends of the corner struts 6 and 7 are coupled together by the upper side beam 22. The corner struts 7 and 8 facing each other are coupled by the side beam 14 at an intermediate position in the up-and-down direction, and the upper ends of the corner struts 7 and 8 are coupled together by the upper side beam 24. The corner struts 4 and 8 facing each other are coupled by the side beam 16 at an intermediate position in the up-and-down direction, and the upper ends of the corner struts 4 and 8 are coupled together by the upper side beam 26. The side beams 12 and 16 facing each other in the horizontal direction are coupled by the inner side beam 18 at an intermediate position in the lengthwise direction. The side beams 10, 12, 14, 16 and the inner side beam 18 are, respectively, H-beams having a web, an upper flange and a lower flange, which are common parts. The upper side beams 20, 22, 24 and 26 are constituted by metallic pipes of a square shape in cross section and, in this embodiment, are constituted by steel pipes of an ortho-square shape in cross section, which are common parts. The constituent elements of the frame 2 are all detachably coupled together by using bolts and internally threaded members. The coupling structures for them will be described later.
A side edge space of a rectangular shape is formed in each of a plurality of side edge regions formed in the frame 2 or, in this embodiment, in each of the four side edge regions. That is, in a first side edge region, there is formed a rectangular side edge space S1 surrounded by the upper side beam 20 and the side beam 10 facing each other in the up-and-down direction, and surrounded by the corner struts 4 and 6 facing each other in the horizontal direction. In a second side edge region, there is formed a rectangular side edge space S2 surrounded by the upper side beam 22 and the side beam 12 facing each other in the up-and-down direction, and surrounded by the corner struts 6 and 7 facing each other in the horizontal direction. In a third side edge region, there is formed a rectangular side edge space S3 surrounded by the upper side beam 24 and the side beam 14 facing each other in the up-and-down direction, and surrounded by the corner struts 7 and 8 facing each other in the horizontal direction. In a fourth side edge region, there is formed a rectangular side edge space S4 surrounded by the upper side beam 26 and the side beam 16 facing each other in the up-and-down direction, and surrounded by the corner struts 4 and 8 facing each other in the horizontal direction. In the side edge spaces S1 to S4, rectangular side wall units 30, 32, 34 and 36 are fitted and detachably coupled by using bolts and internally threaded members. The constitutions of the side wall units 30, 32, 34 and 36 and the coupling structure to the frame 2 will be described later.
The frame 2 includes a floor space F1 surrounded by four beams, i.e., surrounded by the side beams 10, 12 and 16 and by the inner side beam 18, and a floor space F2 surrounded by four beams, i.e., surrounded by the side frames 12, 14 and 16 and by the inner side beam 18. Rectangular floor units 38 having substantially the same shape and the same size are mounted on the floor spaces F1 and F2 having substantially the same shape and the same size, and are detachably coupled thereto by using bolts and internally threaded members. Constitution of the floor units 38 and the coupling structure to the frame 2 will be described later.
The frame 2 includes upper side beams 20, 22, 24 and 26 that couple the upper ends of the corner struts 4, 6, 7 and 8 facing each other, and that define rectangular peripheral edges of the frame together with the corner struts 4, 6, 7 and 8 as viewed on a plane. The frame 2 includes a rectangular upper space R1 surrounded by the corner struts 4, 6, 7 and 8 and by the upper end beams 20, 22, 24 and 26. A plurality of or, in this embodiment, three rectangular roof units 40, 42 and 44 are mounted on the upper ends of the frame 2 so as to cover the upper end space R1 from the upper side, and are detachably coupled by using bolts and internally threaded members. The constitution of the roof units 40, 42 and 44 and the coupling structure to the frame 2 will be described later.
Next, described below is a structure for coupling the side beams 10 and 16 to the strut 4 of the frame 2. Referring to FIGS. 8 to 10, the corner strut 4 arranged at a corner of the frame 2 is constituted by a square steel pipe having an ortho-square shape in cross section. Ends of the side beams 10 and 16 constituted by H-beams having a web W, an upper flange UF and a lower flange LF are coupled to the inner side walls 46 and 47 of the corner strut 4 that are meeting at right angles with each other and that are facing in the horizontal direction along the side edges of the frame 2 meeting at right angles with each other. A plurality of pairs (two pairs in this embodiment) of first internally threaded members 50 are arranged between the inner side wall 46 which is one of the inner side walls 46 and 47 of the corner strut 4 and the outer side wall 48 positioned on the side opposite to the one inner side wall 46 maintaining a distance in the up-and-down direction, the plurality of first internally threaded members 50 extending in parallel at the same height maintaining a distance in the horizontal direction and forming internally threaded holes 52 at one end thereof in a manner that the internally threaded holes 52 are opened in the outer surface of the one inner side wall 46. A pair of through holes 54 are formed in each pair of the first internally threaded members 50 that have substantially the same shape and the same size, the pair of through holes 54 maintaining a distance in the axial direction, meeting the axes horizontally at right angles, and extending in parallel with each other.
Through holes are formed in one inner side wall 46 and in one outer side wall 48 that are facing each other of the corner strut 4 at positions where the first internally threaded members 50 are mounted, the through holes having their own common axes, and the first internally threaded members 50 are secured by welding in a state of being fitted to their corresponding through holes. The surfaces of the first internally threaded members 50 at one end thereof are in flush with the outer surface of the one inner side wall 46, and the surfaces of the first internally threaded members 50 at the other end thereof are in flush with the outer surface of the one outer side wall 48. The first internally threaded members 50 are formed by cutting a metallic round rod and have the same diameter from one end thereof up to the other end thereof.
A plurality of pairs (two pairs in this embodiment) of second internally threaded members 56 are arranged between the other inner side wall 47 which is one of the inner side walls 46 and 47 of the corner strut 4 and the other outer side wall 49 positioned on the side opposite to the other inner side wall 47 maintaining a distance in the up-and-down direction, the plurality of second internally threaded members 56 having axes common to the pair of axes of the through holes 54 formed in each pair of the first internally threaded members 50 and having internally threaded holes 55 at one end thereof in a manner to penetrate through the corresponding pair of through holes 54 of the first internally threaded members 50 and are opened in the outer surface of the other inner side wall 47. Each of the second internally threaded members 56 having substantially the same shape and the same size includes a round rod portion 56a of a relatively small diameter that fits to the corresponding through hole 54 and a cylindrical portion 56b of a relatively large diameter coupled to an end of the round rod portion 56a, and an internally threaded hole 55 is formed in the cylindrical portion 56b. The cylindrical portion 56b is closed at a portion where it is connected to the round rod portion 56a. The second internally threaded members 56 can be formed by cutting a metallic round rod. The cylindrical portion 56b of the second internally threaded member 56 has a diameter same as that of the first internally threaded member 50, and the internally threaded hole 55 in the cylindrical portion 56b has an inner diameter same as that of the internally threaded hole 52 in the first internally threaded member 50. This constitution makes it possible to use externally threaded bolts having the same outer diameter (externally threaded bolts having the same nominal count), i.e., to use common bolts (in this embodiment, bolts of a nominal count M16 specified under the JIS) for the first internally threaded members 50 and for the second internally threaded members 56.
Through holes are formed in the other inner side wall 47 and in the other outer side wall 49 that are facing each other of the corner strut 4 on the axes of the through holes 54 formed in the first internally threaded members 50. The through holes formed in the other outer side wall 49 have a relatively small diameter so as to be fitted with the round rod portions 56a of the second internally threaded members 56, and the through holes formed in the other inner side wall 47 have a relatively large diameter so as to be fitted with the cylindrical portions 56b of the second internally threaded members 56. The second internally threaded members 56 are secured by welding in a state where the round rod portions 56a are fitted into the through holes formed in the other outer side wall 49 penetrating through the through holes 54 of the corresponding first internally threaded members 50, and the cylindrical portions 56b are fitted into the through holes formed in the other inner side wall 47. The end surfaces at one end of the second internally threaded members 56 (surfaces on one side of the cylindrical portions 56b) are in flush with the outer surface of the other inner side wall 47, and end surfaces at the other end of the second internally threaded members 56 (surfaces on the other side of the round rod portions 56a) are in flush with the outer surface of the other outer side wall 49.
Rectangular coupling plates 58 are secured by welding to the ends of the side beams 10 and 16 which are H-beams at right angles with the side beams 10 and 16. A plurality (two in this embodiment) of mounting holes 59 are formed in the coupling plates 58 on each side divided by the web W maintaining a distance in the up-and-down direction.
The one side beam 10 has the coupling plate 58 that is substantially brought into contact with the one inner side wall 46 of the corner strut 4 via a rectangular flat plate 60 in a manner that the mounting holes 59 of the coupling plate 58 are in alignment with the internally threaded holes 52 of the pairs of the first internally threaded members 50 opened in the one inner side wall 46 of the corner strut 4. The one side beam 10 is detachably fastened to the one inner side wall 46 of the corner strut 4 by bringing the bolts 62 into engagement with the internally threaded holes 52 through washers 64, mounting holes 59 and through holes in the flat plate 60.
The other side beam 16 has the coupling plate 58 that is substantially brought into contact with the other inner side wall 47 of the corner strut 4 via a rectangular flat plate 60 in a manner that the mounting holes 59 of the coupling plate 58 are in alignment with the internally threaded holes 55 of the pairs of the second internally threaded members 56 opened in the other inner side wall 47 of the corner strut 4. The other side beam 16 is detachably fastened to the other inner side wall 47 of the corner strut 4 by bringing the bolts 62 into engagement with the internally threaded holes 55 through washers 64, mounting holes 59 and through holes in the flat plate 60.
The pair of the first internally threaded members 50 and the pair of the second internally threaded members 56 are arranged in the corner strut 4 so as to intersect each other at the same height, enabling the one side beam 10 and the other side beam 16 which are the same H-beams having the substantially same shape and the same size in cross section and meeting at right angles to be positioned and detachably fastened by bolts at substantially the same height or, in other words, on substantially a common plane. As a result, the assembling operation is facilitated and quickened and, besides, common parts can be used to decrease the cost. Besides, the pair of the first internally threaded members 50 and the pair of the second internally threaded members 56 are secured by welding in the square strut 4 which is a square steel pipe having a square shape in cross section in a manner to meet at right angles in the axial direction, maintaining a required strength of the corner strut 4. In the above coupling structure, the side beams 10 and 16 can be positioned on substantially the same plane with respect to the corner strut 4. This effect can be similarly achieved even when the side beams 10 and 16 have different heights in cross section.
Referring to
Next, described below is a coupling structure for coupling the side beam 16 and the inner side beam 18 of the frame 2. Referring to
The inner side beam 18 has the coupling plate 73 that is substantially brought into contact with the support plate 70 of the side beam 16 via an annular plate 75 in a manner that the mounting holes 54 of the coupling plate 73 are in alignment with the mounting holes 72 of the support plate 70 of the side beam 16. The inner side beam 18 is detachably fastened to the side beam 16 by protruding the bolts 76 inward of the support plate 70 of the side beam 16 through washers 77, mounting holes 74, annular plate 75, mounting holes 72 and washers 78. The other end, too, of the inner side beam 18 is coupled at right angles to the side portion of the side beam 12 at the central portion in the lengthwise direction thereof, the side beam 12 coupling the corner struts 6 and 7 together. The upper surfaces of the side beams 16 and 12 and the upper surface of the inner side beam 18 are positioned on a substantially common plane. The inner side beam 18 is constituted by an H-beam having substantially the same shape and the same size as those of the side beams 10, 12, 14 and 16. Thus, the inner side beam 18 and the side beams 16, 12, too, are detachably coupled easily, reliably and quickly by using bolts 76 and nuts 79 which are the internally threaded members. The bolts 76 are M16 which are the same as the above-mentioned bolts 62.
Next, described below is a coupling structure for coupling the upper side beams 20 and 26 to the corner strut 4 of the frame 2. Referring to
The one upper side beam 20 has the coupling plate 81 that is substantially brought into contact with the one inner side wall 46 via an annular plate 85 in a manner that the internally threaded holes 82 of the coupling plate 81 are in alignment with the mounting holes 80 of the one inner side wall 46. The one upper side beam 20 is detachably fastened to the one inner side wall 46 of the corner strut 4 by bringing the bolts 83 into engagement with the internally threaded holes 82 from upper open end of the corner strut 4 through the washers 84, mounting holes 80 and annular plate 85.
The other upper side beam 26 has the coupling plate 81 that is substantially brought into contact with the other inner side wall 47 via an annular plate 85 in a manner that the internally threaded holes 82 of the coupling plate 81 are in alignment with the mounting holes 80 of the other inner side wall 47. The other upper side beam 26 is detachably fastened to the other inner side wall 47 of the corner strut 4 by bringing the bolts 83 into engagement with the internally threaded holes 82 from upper open end of the corner strut 4 through the washers 84, mounting holes 80 and annular plate 85.
As described above, the corner strut 4 and the upper side beams 20, 26 are coupled together easily, reliably and quickly by turning the bolts from the upper open ends of the corner strut 4. The bolts 83 are M16 which are the same as the above-mentioned bolts 62 and 76. In the frame 2, the coupling structure for coupling the corner strut 4 and the upper side beams 20 and 26 can also be applied to coupling the corner strut 6 and the upper side beams 20 and 22, coupling the corner strut 7 and the upper side beams 22 and 24, and coupling the corner strut 8 and the upper side beams 24 and 26. The upper end surfaces of the corner struts 4, 6, 8 and 10 and the upper surfaces of the upper side beams 20, 22, 24 and 26 are positioned on a substantially common plane.
As described above with reference to
Upper surfaces of the metallic pipes having a square shape in cross section and substantially the same shape and the same size or, in this embodiment, of the transverse beams 90 which are the square steel pipes and the upper surfaces of the metallic pipes having a square shape in cross section and substantially the same shape and the same size or, in this embodiment, of the longitudinal beams 92 which are the square steel pipes, are positioned on a plane which is substantially common to the upper surfaces of the flanges 88. The height of the transverse beams 90 is nearly the same as the height of the frame members 86, and the height of the longitudinal beams 92 is lower than the height of the transverse beams 90. At the lower ends at both ends of the floor unit 38 in the lengthwise direction, there are arranged the transverse beams 94 so as to extend in the direction of width along the inner sides of the vertical walls 87 of the frame members 86 facing each other in the lengthwise direction of the floor unit 38. Both ends of the transverse beams 94 are secured to the vertical walls 87 of the frame members 86 of the floor unit 38 facing in the direction of width. Regions between both ends of the transverse beams 94 are secured at suitable positions by welding to the inner sides of the vertical walls 87 of the frame members 86 of the floor unit 38 facing in the lengthwise direction. The transverse beams 94 are made of metallic pipes having a square shape in cross section and substantially the same shape and the same size or, in this embodiment, are made of steel pipes having an ortho-square shape in cross section.
A plurality of horizontally extending braces 96 are arranged in both end regions of the floor unit 38 in the lengthwise direction. The brace 96 arranged in one region in the lengthwise direction of the floor unit 38 is extending aslant from the inside at the center in the direction of width of the vertical wall 87 of the frame member 86 arranged at an end in the lengthwise direction toward the inside of the vertical wall 87 of the frame members 86 arranged on both sides in the direction of width as viewing the floor unit 38 on a plane. Further, the brace 96 arranged in the other region in the lengthwise direction of the floor unit 38 is extending aslant from the inside at the center in the direction of width of the vertical wall 87 of the frame member 86 arranged at the other end in the lengthwise direction toward the inside of the vertical wall 87 of the frame members 86 arranged on both sides in the direction of width as viewing the floor unit 38 on a plane. The braces 96 made of a metal (steel in this embodiment) are of a square shape in cross section having substantially the same shape and the same size as those of the longitudinal beams 92. The upper surfaces of the braces 96 are positioned on a plane substantially in common to the upper surfaces of the flanges 88. Onto the upper surfaces of the floor units 38, at least one floor plate or, in this embodiment, four floor plates 98 are secured by securing means such as tapping screws or an adhesive, that is not shown.
One floor unit 38 is fitted to the floor space F1 from the upper side, the peripheral flanges 88 are placed on the upper surfaces of the four beams specifying the floor space F1 or, in this embodiment, are placed on the upper surfaces of the side beams 10, 12 and 16 and of the inner side beam 18, and the vertical walls 87 are detachably fastened to their corresponding side beams 10, 12, 16 and to the inner side beam 18 by using bolts 100 and internally threaded members 102.
The coupling structures for coupling the floor unit 38 to the side beams 10, 12, 16 and to the inner side beam 18 are substantially the same. As a representative example, therefore, concretely described below is a structure for coupling the floor unit 38 to the side beam 10. At a portion where the side beam 10 which is an H-beam is coupled to the floor unit 38, a support plate 104 which is a rectangular steel plate is secured by welding between the opposing ends of the upper flange UF and the lower flange LF of the side beam 10. The support plate 104 extends on the outer side of the web W in parallel therewith maintaining a distance. Between the support plate 104 and the side surface of the web W, an internally threaded member 102 having an internally threaded hole 106 formed at one end thereof (region from one end to nearly the other end in the embodiment) is secured by welding in a manner that the internally threaded hole 106 is opened in the outer surface of the support plate 104. The internally threaded member 102 is positioned at the center in the up-and-down direction of the web W. The internally threaded member 102 can be obtained by cutting a metallic round rod and has the same diameter from one end up to the other end thereof. A mounting hole 108 is formed in the vertical wall 86 of the floor unit 38 at a position corresponding to the internally threaded hole 106 of the internally threaded member 102. The mounting hole 108 is positioned at the lower end of the vertical wall 86.
The floor unit 38 is detachably fastened to the side beam in a state where it is fitted and placed in the floor space F1 from the upper side by bringing the bolts 100 into engagement with the internally threaded holes 106 of the internally threaded members 102 through washers 110, mounting holes 108 and annular plate 112. In this embodiment, the bolts 100 are M12 mentioned above. This coupling structure is provided at four places between the floor unit 38 fitted in the floor space F1 and the side beam 10, at four places between the floor unit 38 and the inner side beam 18, at two places between the floor unit 38 and the side beam 12, and at two places between the floor unit 38 and the side beam 16 (see portions designated at M12 in
The above coupling structure is provided at four places between the floor unit 38 mounted in the floor space F2 and the side beam 14, at four places between the floor unit 38 and the inner side beam 18, at two places between the floor unit 38 and the side beam 12 and at two places between the floor unit 38 and the side beam 16.
As will be obvious from the foregoing description, the floor units 38 are fitted and placed in the floor spaces F1 and F2, and are detachably fastened to the side beams 10, 12, 16, to the inner side beam 18, to the side beams 12, 14, 16 and to the inner side beam 18 firmly and quickly by simply screwing the bolts 100 into the internally threaded members 102. The floor unit 38 is of a rectangular shape having substantially a constant thickness and has a very simple appearance. The floor unit 38 incorporates horizontal braces 96 integrally therewith, and features excellent quake-proof structure.
As described earlier with reference to
Hollow mounting members 120 having a square shape in cross section (ortho-square shape in the embodiment) are integrally disposed at four corners and on the four side edges of the side wall unit 30 that has a rectangular shape on a plane. The hollow mounting members 120 having substantially the same shape and the same size are arranged with their axes directed to both surfaces of the side wall unit 38. In the embodiment illustrated in
The side wall unit 30 includes a plurality of side frames (e.g., side frames 124a, 124b, 124c, etc.) extending along the four side edges of the side wall unit 30, a plurality of transverse frames (e.g., transverse frames 126a, 126b, 126c, etc.) extending in the direction of width (up-and-down direction in
Two side walls meeting at right angles among the side walls 121 of the hollow mounting members 120 arranged at four corners of the side wall unit 30 or two side walls 121 facing outward of the side wall unit 30, define portions of the side walls of the side wall unit 30 meeting at right angles at the corners of the side wall unit 30, and one side wall among the side walls 12 of the hollow mounting member 120 arranged along the side edge of the side wall unit 30 or the one side wall 121 facing outward of the side wall unit 30 defines a portion of the side wall along the side edge of the side wall unit 30.
The side wall unit 30 includes two side frames 124a and 124b extending at right angles along the two side edges from the hollow mounting member 120 arranged at each corner, and brace frames 120 extending aslant relative to the two side frames 124a and 124b. A substantially right-angled triangle is formed by two side frames 124a, 124b and by the brace frames 129 as viewing the side wall unit 30 on a plane. The brace frames are made of metallic pipes having a square shape in cross section and having substantially the same shape and the same size as those of the longitudinal frames, transverse frames and side frames or, in this embodiment, are made of steel pipes having an ortho-square shape in cross section.
Referring to
In the pair of side beams, i.e., in the upper side beam 20 and in the side beam positioned under the upper side beam 20 and in the pair of corner struts 4 and 6 defining the side edge space S1 with reference to
The internally threaded members 135 are arranged at a plurality of places or, in this embodiment, at six places of the upper side beam 20 so as to extend in the vertical direction maintaining a distance in the lengthwise direction. Through holes having common axes are formed in the inner side wall and in the outer side wall of the upper side beam 20 facing each other in the vertical direction at positions where the internally threaded members 135 are mounted, the internally threaded members 135 being secured by welding (see
The internally threaded members 137 are disposed in the corner struts 4 and 6 maintaining a distance in the up-and-down direction and horizontally extending in a direction in which the corner struts 4 and 6 are facing each other. Through holes having common axes are formed in the inner side wall and in the outer side wall of the corner struts 4 and 6 facing each other in the horizontal direction at positions corresponding to the positions where the internally threaded members 137 are mounted, the internally threaded members 137 being secured by welding in a state of being fitted into the corresponding through holes (see
Referring to
Referring to
Even when the boards 130a to 130d are arranged on the outer side surface of the side wall unit 30 in a state where the side surface unit 30 is fitted into the side edge space S1, the hollow mounting members 120 are opened in the solid space of the frame 2, making it possible to accomplish the fastening to the frame 2 easily, reliably and quickly by utilizing the hollow mounting members 120 and by using the bolts 141 and the internally threaded members 135, 137 and 139. The side wall unit 30 is formed in a rectangular shape having nearly a constant thickness, and is simple in appearance and can be easily transported and stored. The brace frame 129 is integrally incorporated in the corner regions of the side wall unit 30 to maintain excellent quake-proof structure. In a state where the side wall unit 30 is fitted into the side edge space S1, the corner struts 4 and 6 and the upper side beam 20 exhibit increased strengths since the internally threaded members 135 and 137 have been buried therein among the corner struts 4, 6, upper side beam 20 and the side beam 10 specifying the side edge space S1. When the side wall unit 30 is fastened by bolts 141, therefore, the frame 2 exhibits increased strength due to the cooperation among the side wall unit 30, corner struts 4 and 6, upper side beam 20 and side beam 10. After the side wall unit 30 is fastened to the frame 2, suitable boards can be mounted on the inner side surface of the side wall unit 30.
The basic constitutions of the other side wall units 32, 34 and 36 (basic constitution inclusive of the hollow mounting members 120) and the coupling structure to the frame 2, are substantially the same as the above-mentioned constitution of the side wall unit 30 and the coupling structure for the frame 2, and are not described here. Constitutions of frames of other side wall units 32, 34 and 36 are suitably formed depending upon the shape of the window, arrangement and installation of a door.
Referring to
First, the constitution of the intermediate roof unit 42 and the coupling structure to the frame 2 will be described. Referring to FIGS. 27 to 30, the intermediate roof unit 42 has four channel plates 160 which define the peripheral edges being arranged in a rectangular shape and having open ends that are directed inward. The channel plates 160 have substantially the same shape and the same size in cross section, and have a vertical wall 160a, and upper flange 160b and a lower flange 160c that are folded inward at right angles from the upper end and the lower end of the vertical wall 160a. The channel plates 160 are made of a suitable metal plate or, in this embodiment, a steel plate.
A plurality of transverse beams 162 and 163 are arranged between the vertical walls 160a of the channel plate 160 facing in the direction of width of the intermediate roof unit 42 (up-and-down direction in
Under several transverse beams 162, reinforcing transverse beams 164 are secured by welding to the vertical walls 160a of the channel plates 160 facing in the direction of width. The transverse beams 164 are made of square metallic pipes or, in this embodiment, square steel pipes having an ortho-square shape in cross section having the same width as the width of the transverse beams 162 in the horizontal direction. Between the transverse beams 164 and the transverse beams 163, there are arranged a plurality of reinforcing plates 165 maintaining a distance in the lengthwise direction so as to extend in the vertical direction, and are secured by welding. On the lower surfaces of the transverse beams 163 at positions lower than the transverse beams 163 for which the reinforcing plates 165 are arranged, there are arranged a plurality of reinforcing plates 166 maintaining a distance in the lengthwise direction so as to hang down from the lower surfaces and are secured by welding. Reinforcing plates 167 are secured by welding to the lower ends of the reinforcing plates 166 so as to horizontally extend in the direction of width. At the center of the intermediate roof unit 42 in the direction of width, there are linearly arranged a plurality of longitudinal beams 168 in the lengthwise direction. The longitudinal beams 168 are arranged at the lower ends of the intermediate roof unit 42, and are secured by welding to the transverse beams 162, transverse beams 163, and to the vertical walls 160a of the channel plates 160 existing at the other end in the lengthwise direction.
In the inner regions of the transverse beams 162 facing each other, there are integrally arranged a plurality of braces 169 extending aslant as viewed on a plane from the inner sides at both ends of the transverse beams 162 toward the longitudinal beams 168. As viewing the intermediate roof unit 42 on a plane, a triangle is formed by the transverse beams 162 and by the braces 169 extending from the inner sides thereof. The braces 169 and the longitudinal beams 168 are made of square metallic pipes or, in this embodiment, square steel pipes having substantially the same shape and the same size and having an ortho-square shape in cross section. Thus, the intermediate roof unit 42 incorporates the braces 169 integrally therewith to maintain a required strength and exhibits a simple appearance. The lower surfaces of the braces 169, reinforcing plates 167, reinforcing transverse beams 164, transverse beams 162 and longitudinal beams 168 are positioned on substantially the same plane as the lower surfaces of the lower flanges 160c of the channel plates 160.
A trough member 170 is arranged at one end in the lengthwise direction of the intermediate roof unit 42. The trough member 170 comprises a channel-shaped metal plate or, in this embodiment, is a steel plate that is opened upward, and is provided between the transverse beam 162 arranged at one end in the lengthwise direction and the vertical wall 160a of the channel plate 160 existing at the one end or the vertical wall 160a of the channel plate 160 facing in the direction of width. The trough member 170 is secured by welding to the vertical wall 160a and to the transverse beam 162. A drain port 172 is formed in the bottom of the trough member 170. At least one roof plate 174 or, in this embodiment, a plurality of roof plates 174 are mounted on the transverse beams 163 extending from the other end up to the one end of the intermediate roof unit 42 in the lengthwise direction thereof in a manner of being inclined downward. The upper surfaces of the roof plates 174 are existing substantially on a common inclined plane. One end of each roof plate 174 having the smallest height in the lengthwise direction thereof is positioned on the trough member 170, and the one end inclusive of the above one end is placed on the upper surface of the transverse beam 162 neighboring the trough member 170.
Referring to
Referring to
End-engaging flange means 180 are arranged on the lower surfaces at both ends in the lengthwise direction of the roof unit 42 of the other side hanging from the lower surface and extending from the other side in the direction of width (right side in
Referring to
The roof unit 40 of the one side, the intermediate roof unit 42 and the roof unit 44 of the other side are placed at their both ends in the lengthwise direction on the upper side beams 20 and 24, and the pairs of end-engaging flanges 181 and 182 of the end-engaging flange means 180 are positioned being overlapped on the inner sides and the outer sides of the upper side beams 20 and 24, and are detachably fastened from the inner sides by using bolts 196 (see
When the internally threaded holes 194 are formed at both ends of the internally threaded members 195, the internally threaded holes 194 are opened in the outer surfaces of the inner side walls and in the outer surfaces of the outer side walls of the corresponding upper side beams 20, 22, 24 and 26 facing the upper space R1. Therefore, the end-engaging flange means 180, one side-engaging flange means 190 and other side-engaging flange means 192 of the roof units 40, 42 and 44, are fastened to the inner side walls and to the outer side walls by bolts 196. In the above embodiment, further, end-engaging flange means 180 of the roof units 40, 42 and 44 are each constituted by a pair of end-engaging flanges 181 and 182. According to another embodiment, however, the end-engaging flange means 180 may be constituted by one end-engaging flange 181 or 182 hanging down from the lower surface at both ends in the lengthwise direction of the roof units 40, 42 and 44. In the case of this embodiment, the end-engaging flange 181 or 182 is positioned being overlapped on the inner side or the outer side of the upper side beams 24 and 20, and is fastened by bolts 196 from the inner side or the outer side. According to another embodiment, similarly, the one side-engaging flange means 190 may be constituted by one side-engaging flange 181 or 182 hanging down from the lower surface on one side in the direction of width of the roof unit 40 of the one side. In the case of this embodiment, the one side-engaging flange 181 or 182 is positioned being overlapped on the inner side or the outer side of the upper side beam 26, and is fastened by bolts 196 from the inner side or the outer side. Further, according to another embodiment, the other side-engaging flange means 192 may be constituted by the other side-engaging flange 181 or 182 hanging down from the lower surface on the other side in the direction of width of the roof unit 44 of the other side. In the case of this embodiment, the other side-engaging flange 181 or 182 is positioned being overlapped on the inner side or the outer side of the upper side beam 22, and is fastened by bolts 196 from the inner side or the outer side.
Referring to
Referring to
The channel plates 160 are fastened together by bolts 204, washers 205, annular plates 206 arranged between the vertical walls 160a and nuts 207 (mounting holes that are in alignment are arranged in a plural number in the vertical walls 160a of the channel plates 160 facing each other) in a state where the central flange 203 of the seal plate member 200 is inserted from the upper side into between the vertical walls 160a of the channel plates 160 facing each other, and the sealing substrate 201 is placed on the upper surfaces of the upper flanges 160b of the channel plates 160. Both end flanges 202 of the seal plate member 200 are folded in the directions to approach each other (in the directions indicated by arrows in
Referring to
Referring to
The side wall units 30, 32, 34 and 36 and the frame 2 are coupled together by fastening bolts to the internally threaded members buried in the corresponding corner struts 4, 6, 7 and 8, side beams 10, 12, 14 and 16, and upper side beams 20, 22, 24 and 26, enabling the assembling to be accomplished easily, reliably and quickly while maintaining a required strength of the frame 2 (or rather increasing the strength). It is allowed to effect the disassembling easily, reliably and quickly, as a matter of course. According to another embodiment, the side beams 10, 12, 14 and 16 are made of metallic pipes (e.g., steel pipes) having a square shape in cross section.
The roof units 40, 42 and 44 and the frame 2 are coupled together by fastening bolts to the internally threaded members buried in the corresponding upper side beams 20, 22, 24 and 26, enabling the assembling to be accomplished easily, reliably and quickly while maintaining a required strength of the frame 2 (or rather increasing the strength). It is allowed to effect the disassembling easily, reliably and quickly, as a matter of course.
The above-mentioned solid structure can be used for a multiplicity of purposes such as an office, a working place, a temporary house, a lodging house, a store or a structure having upper internal space that is partitioned by the floor units 38 (e.g., office, domicile, working place) and the lower part thereof being used as external space such as garage. According to the embodiment, further, the solid structure can be used as a temporary warehouse by arranging the side beams 10, 12, 14 and 16 at the lower ends of the corner struts 4, 6, 7 and 8, removing the inner side beam 18, and without arranging the floor units 38.
All of the constituent elements in the above solid structure are produced in advance in the factory, transported to the site of installation and are assembled at a low cost and within short periods of time.
Next, another embodiment of the solid structure constituted according to the present invention will be described with reference to FIGS. 33 to 52. The another embodiment of the solid structure illustrated in FIGS. 33 to
Referring to
The lower ends of the corner strut 212, side strut 220, side strut 222 and corner strut 214 are coupled by lower side beams 232 extending horizontally, and the upper ends thereof are coupled by upper side beams 234 that are horizontally extending. The lower ends of the corner strut 214, side strut 224 and corner strut 216 are coupled by lower side beams 232 extending horizontally, and the upper ends thereof are coupled by upper side beams 234 that are horizontally extending. As for the corner strut 216, side strut 226, side strut 228 and corner strut 218, the lower ends of the corner strut 216 and the side strut 226 are coupled by a lower side beam 232 extending horizontally, and the lower ends of the side strut 228 and the corner strut 218 are coupled by a lower side beam 232 extending horizontally, but the lower ends between the side strut 226 and the side strut 228 is not coupled. The upper ends of the corner strut 216, side strut 226, side strut 228 and corner strut 218 are coupled by upper side beams 234 that are horizontally extending. The lower ends of the corner strut 218, side strut 230 and corner strut 212 are coupled by lower side beams 232 extending horizontally, and the upper ends thereof are coupled by upper side beams 234 that are horizontally extending.
The upper ends between the side struts 220 and 228 and the upper ends between the side struts 222 and 226 are coupled by upper inner side beams 236 that are horizontally extending. The upper inner side beams 238 are coupling the side strut 230 to the center in the lengthwise direction of the upper inner side beam 236 facing the side strut 230, coupling together the centers in the lengthwise direction of the upper inner side beams 236, and are coupling the side strut 224 to the center in the lengthwise direction of the upper inner side beam 236 facing the side strut 224. Referring to
The corner struts 212, 214, 216, 218 and the side struts 220, 222, 224, 226, 228 and 230 are constituted by metallic pipes having a square shape in cross section or, in this embodiment, by steel pipes having an ortho-square shape in cross section, which are common parts. Rectangular base plates are secured by welding to the lower ends of the corner struts 212, 214, 216, 218 and the side struts 220, 222, 224, 226, 228 and 230. The corner struts 212 to 218 and the side struts 220 to 230 are erected being detachably secured onto the foundation or being placed on the ground G.
The lower end beams 232 which are the common parts are constituted by H-beams having a web, an upper flange and a lower flange. The upper side beams 234 which are the common parts are constituted by metallic pipes having a square shape in cross section or, in this embodiment, by steel pipes having an ortho-square shape in cross section. The upper inner side beams 236 which are the common parts are constituted by H-beams having a web, an upper flange and a lower flange. Further, the upper inner side beams 238 which are the common parts are constituted by H-beams having a web, an upper flange and a lower flange. The constituent elements of the frame 210 are all detachably coupled by bolts and internally threaded members. Their coupling structures will be described later.
The frame 2 forms four side edge regions like that of the above-mentioned embodiment. Two rectangular side edge spaces are formed in each of the pair of side edge regions facing each other, and three rectangular side edge spaces are formed in each of the other pair of side edge regions facing each other. A shutter 239 (see
As described above, the frame 210 includes corner struts 212 to 218, side struts 220 to 230, upper side beams 234 and lower side beams 232 coupling the upper ends thereof and the lower ends thereof and defining a rectangular peripheral edges of the frame 210 as viewed on a plane, and upper inner side beams 236 and 238. A total of six rectangular upper spaces are formed in the upper end of the frame 210 being surrounded by the corner struts 212 to 218, side struts 220 to 230, upper side beams 234, and upper inner side beams 236 and 238. A roof unit 250 of the one side, four intermediate roof units 251, 252, 253 and 254, and a roof unit 255 of the other side, are mounted so as to cover the whole upper space from the upper side, and are all detachably coupled using bolts and internally threaded members. The rectangular roof units 250 to 255 are constituted by using common parts. A trough unit 256 of the one side of a rectangular shape is attached to the one side of the roof unit 250 of the one side, and a trough unit 257 of the other side of a rectangular shape is attached to the other side of the roof unit 255 of the other side. Constitutions of the roof units 250 to 255, and of the trough units 256 and 257, and the coupling structures to the frame 210 will be described later.
The coupling structures of the lower side beams 232 to the corner struts 212 to 218 of the frame 210 are substantially the same as the coupling structures (coupling structures by crossing a plurality of internally threaded members) illustrated in FIGS. 8 to 10, and are not described here.
Described below is a coupling structure for coupling the side strut 230 to the lower side beams 232. Referring to
The lower side beam 232 of the one side has the coupling plate 262 that is substantially brought into contact with the one side wall of the side strut 230 in a manner that the mounting holes 264 of the coupling plate 262 are in alignment with the internally threaded holes formed in the one side wall of the side strut 230, and is detachably fastened to one side wall of the side strut 230 by bringing the bolts 266 into engagement with the internally threaded holes formed in one end of the internally threaded member 260 through the mounting holes 264. The other lower side beam 232 of the other side has the coupling plate 262 that is substantially brought into contact with the other side wall of the side strut 230 in a manner that the mounting holes 264 of the coupling plate 262 are in alignment with the internally threaded holes formed in the other side wall of the side strut 230, and is detachably fastened to other side wall of the side strut 230 by bringing the bolts 266 into engagement with the internally threaded holes formed in the other end of the internally threaded member 260 through the mounting holes 264.
Coupling structures for coupling the other side struts 220, 222 and 224 and the lower side beams 232 are substantially the same as the above-mentioned coupling structure. No lower side beam 232 exists between the side struts 226 and 228. Namely, the lower side beams 232 are coupled to the one side wall of each of the side struts 226 and 228. Therefore, internally threaded holes are formed in one end only of the internally threaded members 260 buried in the side struts 226 and 228. The lower side beams 232 have upper surfaces of substantially the same height or, in other words, are positioned on a common plane. In this embodiment, the lower side beams 232 have substantially the same shape and the same size in cross section. In an embodiment in which an end of an inner side beam (not shown) having substantially the same constitution as the lower side beam 232 is coupled to the inner side wall of the side strut 230 facing the inner side of the solid space in the frame 210 by using the coupling structure described with reference to
The coupling structures for coupling the corner struts 212 to 218 to the upper side beams 234 are substantially the same as the coupling structures illustrated in
Next, described below are the structures for coupling the side strut 228 to the upper side beams 234 and to the upper inner side beam 236. Referring to
The coupling structure for coupling the upper inner side beam 236 to the inner side wall of the side strut 228 is substantially the same as the coupling structure illustrated in
The coupling structure substantially the same as the coupling structure coupling the side strut 228 to the upper side beams 234 and to the upper inner side beam 236, can also be applied to the coupling structure for coupling the side strut 220 to the upper side beams 234 and to the upper inner side beam 236, to the coupling structure for coupling the side strut 222 to the upper side beams 234 and to the upper inner side beam 236, and to the coupling structure for coupling the side strut 226 to the upper side beams 234 and to the upper inner side beam 236.
Referring to
The structure for coupling the upper inner side beam 238 and the upper inner side beam 236 is substantially the same as the coupling structure illustrated in
As described earlier with reference to
Referring to
Two side wall units 247a and 247b are fitted to the side edge space formed being surrounded by the corner strut 218, side strut 230, upper side beam 234 and lower side beam 232, the two side wall units 247a and 247b neighboring each other. In the side wall unit 247a and 247b neighboring each other, the side walls 271 of the hollow mounting members 270 constituting portions of the opposing side walls are positioned so as to be opposed to each other, and the mounting holes 273 are positioned to be in alignment with each other. The side wall units 247a and 247b neighboring each other are detachably fastened to each other by inserting bolts 274 in the mounting holes 273 in alignment of the hollow mounting members 270 facing each other and engaging nuts 275 therewith. Suitable annular plates are interposed between the hollow mounting members 270 facing each other. Internally threaded members 277 are buried, in substantially the same manner as described in the above embodiment, in the corner strut 218, side strut 230, upper side beam 234 and lower side beam 232 defining the side edge space to which the side wall unit 247 is to be fitted, and the side wall unit 247 is detachably fastened thereto by bolts 278. Other side wall units 240 to 246 and 248, too, are constituted in substantially the same manner as the one described above, and the two units constituting each of the units are coupled together and are coupled to the frame 210 by using the same coupling mechanism.
As described earlier, further, one roof unit 250 of the one side, four intermediate roof units 251, 22, 253 and 254, and one roof unit 255 of the other side are mounted on the upper ends of the frame 210 so as to cover the whole upper space from the upper side (see
Between the vertical walls 280a of the channel plates 280 of the intermediate roof unit 252 facing each other in the direction of width, there are arranged a plurality of transverse beams 282 maintaining a distance in the lengthwise direction from a position close to one end (position close the left end in
At both ends of the intermediate roof unit 252 in the lengthwise direction, the channel plates 280 defining the three peripheral edges have a height larger than the height of the channel plates 280 defining the peripheral edges of other regions excluding both ends in the lengthwise direction, and the upper surfaces (upper surfaces of the upper flanges 280b of the channel plates 280) at both ends of the intermediate roof unit 252 in the lengthwise direction are positioned substantially in flush with the upper surfaces of other regions of the intermediate roof unit 252. Due to this constitution, the bottoms (lower flanges 280c of the channel plates 280) at both ends of the intermediate roof unit 252 in the lengthwise direction are positioned to be lower than the other regions of the intermediate roof unit 252. Trough members 284 extending in the direction of width of the intermediate roof unit 252 are arranged at one end and at the other end of the intermediate roof unit 252 in the lengthwise direction thereof. The trough member 284 is constituted by a metal plate or, in this embodiment, a steel plate of the shape of a channel which is opened upward, and has flanges at the upper ends of both side walls in the direction of width that are folded horizontally in a direction to approach each other. The trough member 284 is arranged between the vertical walls 280a facing each other in the direction of width of the channel plates 280 arranged at one end of the intermediate roof unit 252 in the lengthwise direction, and are secured by welding. A drain port 285 is formed in the bottom of the trough member 284. The bottom of the trough member 284 is arranged at nearly the same height as the bottoms of both ends of the intermediate roof unit 252 in the lengthwise direction.
On the transverse beams 282, there is attached at least one roof plate 286 of the one side so as to extend being inclined downward from the center of the intermediate roof unit 252 to the one end thereof in the lengthwise direction. On the transverse beams 282, there is further attached at least one roof plate 287 of the other side so as to extend being inclined downward from the center of the intermediate roof unit 252 to the other end thereof in the lengthwise direction. The lower end in the lengthwise direction of the one roof plate 286 having the smallest height and the lower end in the lengthwise direction of the other roof plate 287 having the smallest height, are positioned over their corresponding trough members 284. End-engaging flange means 290 are hanging down from the lower surfaces at both ends of the intermediate roof unit 280 in the lengthwise direction thereof extending substantially the whole region thereof in the direction of width. The end-engaging flange means 290 have substantially the same constitution as the end-engaging flange means 180 of the embodiment described earlier (in this embodiment, the end-engaging flange means 290 is constituted by a pair of end-engaging flanges 291 and 292 formed integrally together).
Internally threaded members forming internally threaded holes at one end thereof are buried in the upper side beams 234 defining a pair of side edges facing each other (a pair of side edges facing each other in the up-and-down direction in
The roof unit 250 of the one side, the intermediate roof units 251 to 254 and the roof unit 255 of the other side are placed at their both ends on the upper side beams 234 facing each other, and have pairs of end-engaging flanges 291 and 292 of the end-engaging flange means 290 overlapped on the inner sides and the outer sides of the corresponding upper side beams 234, and are detachably fastened from the inner sides by bolts and internally threaded members.
Referring to
The trough unit 256 of the one side includes a trough member 296 and a channel plate 294 arranged in a rectangular shape having a length nearly equal to the roof unit 250 of the one side in the lengthwise direction and having an open end facing inward. The channel plate 294 is constituted by a vertical wall 294a, and an upper flange 294b and a lower flange 294c folded inward at right angles from the upper end and the lower end of the vertical wall 294a. The channel plate 294 is constituted by a suitable metal plate or, in this embodiment, by a steel plate. The trough member 296 having a channel shape in cross section and is opened upward, is extending between the vertical walls 294a of the channel plates 294 facing each other in the lengthwise direction of the trough unit 256 of the one side, is secured thereto by welding, and has a drain port 297 formed in the bottom thereof. Just on the trough member 296 between the vertical walls 294a facing each other in the direction of width of the trough unit 256 of the one side, a plurality of transverse beams 298 are arranged maintaining a distance in the lengthwise direction of the trough unit 256 of the one side and are secured at their both ends to the vertical walls 294a by welding. The height of the channel plate 294 defining the other side (right side in
In a state where the roof unit 250 of the one side is placed on the upper ends of the frame 210 at a predetermined position, the bottom surface of the channel plate 294 (bottom surface of the lower flange 294c) defining the other side in the direction of width of the trough unit 256 of the one side is placed on the outer regions in the direction of with of the upper surfaces of the upper side beams 234, corner struts 212, 218 and the side strut 230, and the mounting piece 302 is overlapped on the outer side walls of the upper side beams, corner struts 212, 218 and side strut 230, enabling the roof unit 250 of the one side to be detachably fastened to the upper side beams 234 by using bolts 308 and internally threaded members 310. The internally threaded members 310 are buried in the upper side beams 234 at the coupling portions in the same manner as in the embodiment described above. The trough unit 257 of the other side has substantially the same shape and the same size as the trough unit 256 of the one side (the right and the left are reversed in
As will be easily comprehended from the foregoing description, the another embodiment of the solid structure of the invention described with reference to FIGS. 33 to 52 has the basic constitutions possessed by the embodiment described earlier with reference to FIGS. 1 to 32, and is capable of achieving substantially the same action and effect as those of the embodiment described earlier. The solid structure according to the another embodiment of the invention described with reference to FIGS. 33 to 52 can be applied to, for example, warehouses and factories.
In the above embodiments, the frames 2, 210 and 400 are constituted by steel members, which, however, may be partly or entirely constituted by a reinforced concrete. For example, when the corner strut 4 is constituted by using a reinforced concrete having a square shape in cross section, a pair of first internally threaded members 50 and a pair of second internally threaded members 56 are buried in the concrete in a manner that the internally threaded holes 52 and 55 are opened in the outer surfaces of the one side wall 46 and of the other side wall 47. Further, when the upper side beams 20 and 26 are to be coupled to the corner strut 4 which is constituted by the reinforced concrete having a square shape in cross section by using coupling structures illustrated in
When the corner struts and/or the side struts are formed by using the reinforced concrete, the present invention can be applied despite the struts have a polygonal shape in cross section (e.g., octagonal shape, dodecagonal shape, etc.). The corner strut formed in a polygonal shape in cross section must have a pair of side walls which meet at right angles when the outer surfaces thereof are extended (in this specification, the above side walls are expressed as “inner side walls meeting each other at right angles and facing in the horizontal direction along the side edges of the frame meeting each other at right angles”). This is because the side beams are coupled to the above pair of side walls (extensions of the side beams meet each other at right angles). The side strut formed in a polygonal shape in cross section must have a pair of side walls which face to each other in parallel when the outer surfaces thereof are extended (in this specification, the above side walls are expressed as “side walls facing each other in the horizontal direction along the side edges of the frame”). This is because the side beams are coupled to the above pair of side walls (extensions of the side beams come in contact with each other at the ends). Further, corner square struts and/or the side struts having a square shape in cross section include those sectional shapes of which the corners of the square are chamfered linearly-or in a curved manner irrespective of whether they are made of the reinforced concrete. The square shape in cross section includes the above shapes.
Claims
1. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- corner struts arranged at the corners of the frame have a polygonal shape in cross section, ends of side beams constituted by H-beams having a web, an upper flange and a lower flange are coupled to the inner side walls of the corner struts, the inner side walls meeting at right angles to each other and facing in the horizontal direction along the side edges of the frame meeting at right angles to each other;
- a plurality of pairs of first internally threaded members are buried between the inner side wall which is one of the inner side walls of the corner strut and the outer side wall positioned on the side opposite to the one inner side wall maintaining a distance in the up-and-down direction, the plurality of first internally threaded members extending in parallel at the same height maintaining a distance in the horizontal direction and forming internally threaded holes at one end thereof in a manner that the internally threaded holes are opened in the outer surface of the one inner side wall, and a pair of through holes are formed in each pair of the first internally threaded members maintaining a distance in the axial direction, meeting the axes horizontally at right angles, and extending in parallel with each other;
- a plurality of pairs of second internally threaded members are buried between the other inner side wall which is one of the inner side walls of the corner strut and the other outer side wall positioned on the side opposite to the other inner side wall maintaining a distance in the up-and-down direction, the plurality of second internally threaded members having axes common to the pair of axes of the through holes formed in each pair of the first internally threaded members and forming internally threaded holes at one end thereof in a manner to penetrate through the through holes of the corresponding pair of the first internally threaded members and so as to be opened in the other inner side wall;
- rectangular coupling plates are secured to the ends of the side beams at right angles with the side beams coupled to the corner strut, and a plurality of mounting holes are formed in the coupling plates on each side divided by the web maintaining a distance in the up-and-down direction;
- the one side beam has the coupling plate that is substantially brought into contact with the-one inner side wall of the corner strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes of the pairs of the first internally threaded members opened in the one inner side wall of the corner strut, and is detachably fastened to the one inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes; and
- the other side beam has the coupling plate that is substantially brought into contact with the other inner side wall of the corner strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes of the pairs of the second internally threaded members opened in the other inner side wall of the corner strut, and is detachably fastened to the other inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes.
2. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- side struts arranged between the corner struts arranged at the corners of the frame have a polygonal-shape in cross section, ends of side beams constituted by H-beams having a web, an upper flange and a lower flange are coupled to the side walls of the side struts, the side walls facing in a horizontal direction along the side edges of the frame;
- a plurality of pairs of internally threaded members are buried between the side walls of the side struts maintaining a distance in the up-and-down direction, the plurality of internally threaded members extending in parallel at the same height maintaining a distance in the horizontal direction and having internally threaded holes at both ends thereof in a manner that the internally threaded holes are opened in the corresponding side walls;
- rectangular coupling plates are secured to the ends of the side beams at right angles with the side beams, and a plurality of mounting holes are formed in the coupling plates on either side divided by the web maintaining a distance in the up-and-down direction;
- the one side beam has the coupling plate that is substantially brought into contact with the one side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the one side wall of the side strut, and is detachably fastened to the one side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the internally threaded members through the mounting holes; and
- the other side beam has the coupling plate that is substantially brought into contact with the other side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the other side wall of the side strut, and is detachably fastened to the other side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the internally threaded members through the mounting holes.
3. A solid structure according to claim 1, wherein the upper surfaces of the side beams are positioned substantially at the same height..
4. A solid structure according to claim 3, wherein the side beams have substantially the same shape and the same size in cross section.
5. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- side struts arranged between the corner struts arranged at the corners of the frame have a polygonal shape in cross section, ends of one inner side beam and of two side beams constituted by H-beams having a web, an upper flange and a lower flange are coupled to the inner side walls of the side struts facing the inside of the solid space of the frame and to the side walls thereof facing in the horizontal direction along the side edges of the frame;
- a plurality of pairs of first internally threaded members are buried between the side walls of the side struts maintaining a distance in the up-and-down direction, the plurality of first internally threaded members extending in parallel at the same height maintaining a distance in the horizontal direction and having internally threaded holes at both end thereof in a manner that the internally threaded holes are opened in the side walls, and a pair of through holes are formed in each pair of the first internally threaded members maintaining a distance in the axial direction, meeting the axes horizontally at right angles, and extending in parallel with each other;
- a plurality of pairs of second internally threaded members are buried between the inner side wall of the side strut and the outer side wall positioned on the side opposite to the inner side wall having axes common to the pair of axes of the through holes formed in each pair of the first internally threaded members and forming internally threaded holes at one end thereof in a manner to penetrate through the corresponding pair of through holes of the first internally threaded members and so as to be opened in the inner side wall;
- rectangular coupling plates are secured to the ends of the inner side beam and of the side beams at right angles with the inner side beam and with the side beams coupled to the side strut, and a plurality of mounting holes are formed in the coupling plates on each side divided by the web maintaining a distance in the up-and-down direction;
- the one side beam has the coupling plate that is substantially brought into contact with the one side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in one side wall of the side strut, and is detachably fastened to the one side wall of the side strut by bringing the bolts into engagement with the internally threaded holes on one side of the pairs of the first internally threaded members through the mounting holes;
- the other side beam has the coupling plate that is substantially brought into contact with the other side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the other side wall of the side strut, and is detachably fastened to the other side wall of the side strut by bringing the bolts into engagement with the other internally threaded holes of the pairs of the first internally threaded members through the mounting holes; and
- the inner side beam has the coupling plate that is substantially brought into contact with the inner side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the inner side wall of the side strut, and is detachably fastened to the inner side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the pairs of the second internally threaded members through the mounting holes.
6. A solid structure according to claim 5, wherein the upper surfaces of the inner side beam and of the side beams are positioned substantially at the same height.
7. A solid structure according to claim 6, wherein the inner side beam and the side beams have substantially the same shape and the same size in cross section.
8. A solid structure according to claim 1, wherein the corner struts and the side struts are constituted by metallic pipes having a square shape in cross section, and the internally threaded members are made of a metal and are inserted and secured by welding in the through holes formed in the corner struts and in the side struts.
9. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- at least the upper ends of the corner struts arranged at the corners of the frame are constituted by polygonal metallic pipes, ends of the upper side beam made of a metallic pipe having a square shape in cross section are coupled to the inner side walls at the upper end of the corner strut meeting at right angles with each other, the inner side surfaces facing in the horizontal direction along the side edges meeting at right angles of the frame;
- a pair of mounting holes are formed at the upper ends of the one inner side wall and of the other inner side wall of the corner strut at the same height maintaining a distance in the horizontal direction;
- rectangular coupling plates are secured to the ends of the upper side beams at right angles with the upper side beams coupled to the corner strut, and a pair of internally threaded holes are formed in the coupling plates maintaining a distance in the horizontal direction;
- the one upper side beam has the coupling plate that is substantially brought into contact with the one inner side wall of the corner strut in a manner that the internally threaded holes of the coupling plates are in alignment with the mounting holes in one side wall of the corner strut, and is detachably fastened to the one inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes from the upper open end of the corner strut through the mounting holes; and
- the other upper side beam has the coupling plate that is substantially brought into contact with the other inner side wall of the corner strut in a manner that the internally threaded holes of the coupling plates are in alignment with the mounting holes in the other side wall of the corner strut, and is detachably fastened to the other inner side wall of the corner strut by bringing the bolts into engagement with the internally threaded holes from the upper open end of the corner strut through the mounting holes.
10. A solid structure according to claim 9, wherein the upper surfaces of the corner strut and of the upper side beams are positioned substantially at the same height.
11. A solid structure-according to claim 10, wherein the upper side beams have substantially the same shape and the same size in cross section.
12. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- at least the upper ends of the side struts arranged between the corner struts arranged at the corners of the frame are made of metallic pipes having a polygonal shape in cross section, an end of an upper side beam constituted by an H-beam having a web, an upper flange and a lower flange is coupled to the inner side wall at the upper end of the side strut, the side wall facing the inside of the solid space of the frame, and the ends of the upper side beam made of a metallic pipe having a square shape in cross section are coupled to the side walls at the upper end of the side strut, the side walls facing in the horizontal direction along the side edges of the frames;
- a plurality of pairs of internally threaded members are buried between the inner side wall of the side strut and the outer side wall positioned on the side opposite to the inner side wall at the same height in parallel maintaining a distance in the horizontal direction, the plurality of internally threaded members having the internally threaded holes that are opened in the inner side wall;
- a pair of mounting holes are formed at the same height maintaining a distance in the horizontal direction at the upper ends of the side walls of the side strut at positions higher than the internal threaded members;
- rectangular coupling plates are secured to the ends of the upper inner side beams at right angles with the upper inner side beams which are coupled to the upper ends of the inner side walls of the side struts, and a plurality of mounting holes are formed in the coupling plates on either side divided by the web maintaining a distance in the up-and-down direction;
- rectangular coupling plates are secured to the ends of the upper side beams at right angles with the upper side beams which are coupled to the side walls at the upper ends of the side struts, and a pair of internally threaded holes are formed in the coupling plate at the same height maintaining a distance in the up-and-down direction;
- the upper inner side beam has the coupling plate that is substantially brought into contact with the inner side wall of the side strut in a manner that the mounting holes of the coupling plate are in alignment with the internally threaded holes opened in the inner side wall of the side strut, and is detachably fastened to the inner side wall of the side strut by bringing the bolts into engagement with the internally threaded holes of the pairs of the internally threaded members through the mounting holes;
- the one upper side beam has the coupling plate that is substantially brought into contact with the one side wall of the side strut in a manner that the internally threaded holes of the coupling plate are in alignment with the mounting holes in one side wall of the side strut, and is detachably fastened to the one side wall of the side strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes; and
- the other upper side beam has the coupling plate that is substantially brought into contact with the other side wall of the side strut in a manner that the internally threaded holes of the coupling plate are in alignment with the mounting holes in the other side wall of the side strut, and is detachably fastened to the other side wall of the side strut by bringing the bolts into engagement with the internally threaded holes through the mounting holes.
13. A solid structure according to claim 12, wherein the upper surfaces of the upper side beams and of the upper inner side beam are positioned substantially at the same height.
14. A solid structure according to claim 13, wherein the upper side beams have substantially the same shape and the same size in cross section.
15. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- one or a plurality of rectangular side edge spaces are formed in each of a plurality of side edge regions formed in the frame, the one or the plurality of spaces being surrounded by a pair of side beams facing each other in the up-and-down direction and by a pair of struts facing each other in a horizontal direction, and one or a plurality of rectangular side wall units are fitted to all side edge spaces or to at least all side edge spaces excluding the one in the frame;
- hollow mounting members are integrally arranged at the corners of the side wall unit and at the side edges, the hollow mounting members having a square shape in cross section and being constituted by four side walls having a predetermined thickness and a width in the axial direction, and the hollow mounting members being so arranged that the axes thereof are directed to both surfaces of the side wall unit;
- mounting holes are formed in the two side walls facing outward of the side wall unit, the two side walls meeting at right angles with each other in the hollow mounting members arranged at the corners of the side wall unit, and mounting holes are formed in one side wall facing outward of the side wall unit in the hollow mounting members arranged at the side edges of the side wall unit;
- internally threaded members forming threaded holes at an end thereof are arranged in the pair of side beams and in the pair of struts defining the side edge space at positions corresponding to the mounting holes of the hollow mounting members in one or a plurality of side wall units fitted to the side edge space, the hollow mounting members facing the pair of side beams and the pair of struts in a manner that the internally threaded holes are opened in the side edge space, wherein when the side wall unit is fitted into the side edge space, the mounting holes of the hollow mounting members are brought into alignment with the internally threaded holes of the corresponding internally threaded members, and in this state, the side wall unit is detachably fastened to the pair of side beams and to the pair of struts by bringing the bolts into engagement with the internally threaded holes of the corresponding internally threaded members through the mounting holes.
16. A solid structure according to claim 15, wherein the two side walls meeting at right angles of the hollow mounting member arranged at a corner of the side wall unit or the two side walls facing outward of the side wall unit, define a portion of the side walls of the side wall unit meeting at right angles at the corner of the side wall unit; and one side wall of the hollow mounting member arranged along the side edge of the side wall unit or the one side wall facing outward of the side wall unit, defines a portion of the side wall along the side edge of the side wall unit.
17. A solid structure according to claim 15, wherein the side wall unit includes two side frames extending at right angles along the two side edges from the hollow mounting member arranged at a corner, and brace frames extending aslant relative to the two side frames; and a substantially right-angled triangle is formed by two side frames and by the brace frames as viewing the side wall unit on a plane.
18. A solid structure according to claim 15, wherein the hollow mounting members are formed by cutting a square metallic pipe which is a common part.
19. A solid structure according to claim 15, wherein the hollow mounting members are integrally made of cast iron that can be welded, braces are provided at four corners of each hollow mounting member spanning across the two side walls that are meeting at right angles with each other, the brace has a predetermined thickness and a width in the axial direction same as that of the two side walls, and the brace forms a right-angled triangle relative to the two side walls as viewing the hollow mounting members in the axial direction.
20. A solid structure according to claim 15, wherein the upper side beam and the pair of struts defining the side edge space are constituted by metallic pips having a square shape in cross section, and the internally threaded members are made of a metal and are inserted in the through holes formed in the upper side beam and in the pair of struts and are secured therein by welding.
21. A solid structure according to claim 15, wherein the lower side beam defining the side edge space is constituted by an H-beam having a web, an upper flange and a lower flange; mounting holes are formed in the lower side beam at positions corresponding to the mounting holes of the hollow mounting members of the side wall unit, the mounting holes being in concentric with the axis that passes through the center of the web in the direction of width and meets the upper and lower flanges at right angles, and the mounting holes extending from the upper surface of the upper flange up to the upper end of the web; and the internally threaded members are inserted in the corresponding mounting holes in a manner that the internally threaded holes are opened in the upper surface of the upper flange and are secured therein by welding.
22. A solid structure according to claim 15, wherein a plurality of side wall units are fitted into the side edge space so as to be neighboring each other; in the side wall units neighboring each other, the side walls of the hollow mounting members constituting a portion of side walls facing each other are so positioned as to be opposed to each other in a manner that the mounting holes thereof are aligned to each other; and the side wall units neighboring each other are detachably fastened together by inserting the bolts in the aligned mounting holes of the hollow mounting members that are opposed to each other and engaging nuts therewith.
23. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- the frame has a plurality of rectangular floor spaces surrounded by four beams, a rectangular floor unit is mounted on each floor space, the peripheral edges of the floor unit are constituted by frame members having a vertical wall and a flange extending outward from the upper end of the vertical wall at right angles, and each floor unit is fitted to the floor space from the upper side, the peripheral flanges are placed on the upper surfaces of the four beams defining the floor space, and the vertical walls are detachably fastened to the corresponding beams by using bolts and internally threaded members.
24. A solid structure according to claim 23, wherein the four beams defining the floor spaces are constituted by H-beams having a web, an upper flange and a lower flange; the support plates are secured by welding between the opposing ends of the upper flange and the lower flange at portions where the floor units are coupled to the four beams; internally threaded members forming internally threaded holes at one end thereof are secured by welding between the support plates and the side surface of the web in a manner that the internally threaded holes are opened in the outer surface of the support plates; mounting holes are formed in the vertical walls of the floor units so as to be corresponded to the internally threaded holes of the internally threaded members; and the floor units are detachably fastened to the four beams defining the corresponding floor spaces by bringing the bolts into engagement with the internally threaded holes of the internally threaded members through the mounting holes in a state where the floor units are fitted into the corresponding floor spaces from the upper side.
25. A solid structure provided with a frame having struts arranged in a rectangular shape as viewed on a plane and beams extending horizontally and coupling the struts, said frame forming a solid space of substantially a rectangular parallelopiped shape, wherein:
- the frame includes upper side beams that couple the upper ends of the struts facing each other and define rectangular peripheral edges together with the struts as viewed on a plane, and a rectangular upper space surrounded by the struts and by the upper side beams;
- a plurality of rectangular roof units are mounted on the upper ends of the frame so as to cover the upper space from the upper side;
- end-engaging flange means are arranged on the lower surfaces at both ends in the lengthwise direction of the roof units hanging down from the lower surfaces;
- the roof units are mounted at their both ends on at least one upper side beam defining a pair of side edges that are facing each other of the frame; and
- the end-engaging flange means are positioned being overlapped on the inner sides and/or on the outer sides of the corresponding upper side beams and are detachably fastened by bolts and internally threaded members, so that the roof units neighboring each other cover the upper space from the upper side.
26. A solid structure according to claim 25, wherein each end-engaging flange means comprises an end-engaging flange hanging down from the lower surfaces at both ends in the lengthwise direction of the roof unit or comprises a pair of end-engaging flanges hanging down from the lower surfaces at both ends in the lengthwise direction of the roof unit and are extending in parallel in the direction of width maintaining a distance in the lengthwise direction.
27. A solid structure according to claim 25, wherein one side-engaging flange means is hanging down from the lower surface on one side in the direction of width of the roof unit of the one side and is extending in the lengthwise direction, the roof unit of the one side being positioned on one side in a direction which is in agreement with the direction of width of the roof units in the upper space; the roof unit of the one side is positioned with its one side-engaging flange means being overlapped on the inner side and/or the outer side of at least one upper side beam that defines the one side edge of the another pair of side edges facing each other of the frame and is detachably fastened by bolts and internally threaded members; the other side-engaging flange means is hanging down from the lower surface on the other side of the roof unit of the other side in the direction of width and is extending in the lengthwise direction, the roof unit of the other side being positioned on other side in a direction which is in agreement with the direction of width of the roof units in the upper space; and the roof unit of the other side is positioned with its other side-engaging flange means being overlapped on the inner side and/or the outer side of at least one upper side beam that defines the other side edge of the another pair of side edges facing each other of the frame and is detachably fastened by bolts and internally threaded members.
28. A solid structure according to claim 27, wherein the one side-engaging flange means comprises a one side-engaging flange hanging down from the lower surface on one side of the roof unit in the direction of width or a pair of one side-engaging flanges hanging down from the lower surface thereof on one side in the direction of width and are extending in parallel in the lengthwise direction maintaining a distance in the direction of width; and the other side-engaging flange means comprises an other side-engaging flange hanging down from the lower surface on the other side of the roof unit in the direction of width or a pair of other side-engaging flanges hanging down from the lower surface thereof on the other side in the direction of width and are extending in parallel in the lengthwise direction maintaining a distance in the direction of width.
29. A solid structure according to claim 25, wherein a ceiling panel member is arranged on the lower surfaces of the roof units and at least on the inner region of the end-engaging flange means, or on the lower surface of the roof unit of the one side and on at least the inner regions of the end-engaging flange means and of the one side-engaging flange means, or on the lower surface of the roof unit of the other side and on at least the inner regions of the end-engaging flange means and of the other side-engaging flange means.
30. A solid structure according to claim 25, wherein the roof unit comprises:
- channel plates that are arranged in a rectangular shape to define the peripheral edges and having open ends that are directed inward, the channel plates having a vertical wall and an upper flange and a lower flange that are folded at right angles toward the insides from the upper end and the lower end of the vertical wall;
- transverse beams arranged between the vertical walls of the channel plates facing each other in the direction of width of the roof unit maintaining a distance in the lengthwise direction of the roof unit in a manner that the height thereof gradually increases from a position close to one end of the roof unit up to a position close to the other end in the lengthwise direction;
- a trough member arranged at one end in the lengthwise direction of the roof unit, stretching between the vertical walls of the channel plates facing each other in the direction of width of the roof unit, and having a drain port formed in the bottom thereof; and
- at least one roof plate mounted on the transverse beams so as to extend from the other end up to the one end in the lengthwise direction of the roof unit in a manner of being inclined downward, the end of the roof plate having the smallest height in the lengthwise direction being positioned on the trough member.
31. A solid structure according to claim 25, wherein the roof unit comprises:
- channel plates that are arranged in a rectangular shape to define the peripheral edges and having open ends that are directed inward, the channel plates having a vertical wall and an upper flange and a lower flange that are folded at right angles toward the insides from the upper end and the lower end of the vertical wall;
- transverse beams arranged between the vertical walls of the channel plates facing each other in the direction of width of the roof unit maintaining a distance in the lengthwise direction of the roof unit in a manner that the height thereof gradually increases from a position close to one end and from a position close to the other end of the roof unit in the lengthwise direction up to a central position of the roof unit in the lengthwise direction;
- trough members arranged at one end and at the other end in the lengthwise direction of the roof unit, stretching between the vertical walls of the channel plates facing each other in the direction of width of the roof unit, and having drain ports formed in the bottoms thereof; and
- at least one roof plate of the one side mounted on the transverse beams so as to extend from the center to the one end of the roof unit in the lengthwise direction in a manner of being inclined downward, and at least one roof plate of the other side mounted on the transverse beams so as to extend from the center to the other end of the roof unit in the lengthwise direction in a manner of being inclined downward, the lower end of the roof plate of the one side having the smallest height in the lengthwise direction and the lower end of the other roof plate having the smallest height in the lengthwise direction being positioned on the corresponding trough members.
32. A solid structure according to claim 31, wherein the one side edge in the direction of width of the roof unit of the one side is positioned midway in the direction of width of at least one upper side beam defining the one side edge of the other pair of side edges facing each other of the frame, and midway in the direction of width of the struts positioned on the extensions of the upper side beams, the roof unit of the one side being positioned on the one side in the direction in agreement with the direction of width of the roof units in the upper space; the other side of the trough unit of the one side of a rectangular shape on a plane having a drain port in the bottom is detachably attached to the one side of the roof unit of the one side in the direction of width; and the trough unit of the one side includes a channel plate arranged in a rectangular shape having a length nearly equal to the roof unit of the one side in the lengthwise direction and having an open end facing inward, the channel plate being constituted by a vertical wall, and an upper flange and a lower flange folded inward at right angles from the upper end and the lower end of the vertical wall, and a trough member that extends between the vertical walls of the channel plate facing in the lengthwise direction of the trough unit of the one side and having a drain port in the bottom thereof.
33. A solid structure according to claim 32, wherein the height of the channel plate defining the other side in the direction of width of the trough unit of the one side is selected to be substantially the same as the height of the channel plate defining the one side in the direction of width of the roof unit of the one side; a mounting member having a mounting piece is secured to the channel plate defining the other side in the direction of width of the trough unit of the one side, the mounting piece hanging down from the lower surface of the channel plate; the trough unit of the one side has the outer surface of the vertical wall of the channel plate defining the other side in the direction of width of the trough unit of the one side that is overlapped on the outer surface of the vertical wall of the channel plate defining the one side in the direction of width of the roof unit of the one side, and is detachably fastened by using bolts and nuts; the bottom surface of the channel plate defining the other side in the direction of width of the trough unit of the one side is placed on the upper surfaces of the upper side beams and of the struts; and the mounting piece is overlapped on the outer side walls of the upper side beams and of the struts, and is detachable fastened to the upper side beams by using bolts and internally threaded members.
34. A solid structure according to claim 31, wherein the other side edge in the direction of width of the roof unit of the other side is positioned midway in the direction of width of at least one upper side beam defining the other side edge of the other pair of side edges facing each other of the frame, and midway in the direction of width of the struts positioned on the extensions of the upper side beams, the roof unit of the other side being positioned on the other side in the direction in agreement with the direction of width of the roof units in the upper space; the one side of the trough unit of the other side of a rectangular shape on a plane having a drain port in the bottom is detachably attached to the other side of the roof unit of the other side in the direction of width; and the trough unit of the other side includes a channel plate arranged in a rectangular shape having a length nearly equal to the roof unit of the other side in the lengthwise direction and having an open end facing inward, the channel plate being constituted by a vertical wall, and an upper flange and a lower flange folded inward at right angles from the upper end and the lower end of the vertical wall, and a trough member that extends between the vertical walls of the channel plate facing in the lengthwise direction of the trough unit of the other side and having a drain port in the bottom thereof.
35. A solid structure according to claim 34, wherein the height of the channel plate defining the one side in the direction of width of the trough unit of the other side is selected to be substantially the same as the height of the channel plate defining the other side in the direction of width of the trough unit of the other side; a mounting member having a mounting piece is secured to the channel plate defining the one side in the direction of width of the trough unit of the other side, the mounting piece hanging down from the lower surface of the channel plate; the trough unit of the other side has the outer surface of the vertical wall of the channel plate defining the one side in the direction of width of the trough unit of the other side that is overlapped on the outer surface of the vertical wall of the channel plate defining the other side in the direction of width of the roof unit of the other side, and is detachably fastened by using bolts and nuts; the bottom surface of the channel plate defining the one side in the direction of width of the trough unit of the other side is placed on the upper surfaces of the upper side beams and of the struts; and the mounting piece is overlapped on the outer side walls of the upper side beams and of the struts, and is detachably fastened to the upper side beams by using bolts and internally threaded members.
36. A solid structure according to claim 26, wherein internally threaded members extending in a horizontal direction and forming internally threaded holes at the one end and/or the other end thereof, are buried in the portions of the upper side beams defining the pair of side edges facing each other of the frame coupled to the roof units, in a manner that the internally threaded holes are opened in the inner side walls and/or the outer side walls of the corresponding upper side beams facing the upper space; mounting holes are formed in an end-engaging flange or in one or both of a pair of the end-engaging flanges arranged at both ends of the roof units in the lengthwise direction so as to be corresponded to the internally threaded members; and the one end-engaging flange or the pair of end-engaging flanges of the roof units are detachably fastened to the inner side walls and/or the outer side walls of the corresponding upper side beams by bringing the bolts into engagement with the threaded holes of the corresponding internally threaded members through the mounting piece.
37. A solid structure according to claim 27, wherein internally threaded members extending in a horizontal direction and forming internally threaded holes at the one end and/or the other end thereof, are buried in the portions of the upper side beams defining the other pair of side edges facing each other of the frame coupled to the roof unit of the one side or to the roof unit of the other side, in a manner that the internally threaded holes are opened in the inner side walls and/or the outer side walls of the corresponding upper side beams facing the upper space; mounting holes are formed in a one side-engaging flange or in one or both of a pair of the one side-engaging flanges arranged on one side of the roof unit of the one side and in an other side-engaging flange or in one or both of a pair of the other side-engaging flanges arranged on the other side of the roof unit of the other side so as to be corresponded to the internally threaded members; and the one side-engaging flange or one or both of the pair of the one side-engaging flanges and the other side-engaging flange or one or both of the pair of the other side-engaging flanges are detachably fastened to the inner side walls and/or the outer side walls of the corresponding upper side beams by bringing the bolts into engagement with the threaded holes of the corresponding internally threaded members through the mounting piece.
38. A solid structure according to claim 33, wherein internally threaded members extending in a horizontal direction and forming internally threaded holes at the one end thereof, are buried in the portions of the upper side beams coupled to the trough unit of the one side and to the trough unit of the other side, in a manner that the internally threaded holes are opened in the outer side walls of the corresponding upper side beams; mounting holes are formed in the mounting pieces of the channel plates defining the other side in the direction of width of the trough unit of the one side and defining the one side in the direction of width of the trough unit of the other side; and the mounting pieces are secured to the outer side walls of the upper side beams by bringing the bolts into engagement with the threaded holes of the corresponding internally threaded members through the mounting pieces.
39. A solid structure according to claim 36, wherein the upper side beams are constituted by metallic pipes having a square shape in cross section, and the internally threaded members are made of a metal and are inserted in the through holes formed in the upper side beams and are secured therein by welding.
40. A solid structure according to claim 30, wherein a seal plate member is detachably mounted on the upper end between the vertical walls of the channel plates facing each other of the roof units neighboring each other, the seal plate member being made of a metal having elasticity and including a flat plate-like sealing substrate having a predetermined width, both end flanges extending from both ends of the sealing substrate in the direction of width into the side of one surface at right angles with the one surface, and a central flange extending from the center of the sealing substrate in the direction of width into the side of one surface at right angles with the one surface; the distance between the central flange and both end flanges is slightly larger than the width of the upper flanges of the channel plates facing each other of the roof units neighboring each other; the channel plates are fastened together by bolts and nuts in a state where the central flange of the seal plate member is inserted from the upper side into between the vertical walls of the channel plates facing each other and where the sealing substrate is placed on the upper surfaces of the upper flanges of the channel plates in the neighboring roof units; and both end flanges of the seal plate member are folded in the directions to approach each other with the ends of the upper flanges of the channel plates as fulcrums.
41. A solid structure according to claim 1, wherein the frame is constituted by detachably fastening the struts and the beams together all by using bolts and internally threaded members, or is constituted by detachably fastening the struts and the beams together, and the beams and the beams together all by using bolts and internally threaded members.
Type: Application
Filed: Apr 8, 2004
Publication Date: Aug 24, 2006
Inventor: Mitsuo Sasaki (Tokyo)
Application Number: 10/552,419
International Classification: E04B 2/30 (20060101);