Irrigation dripper and pipe
A dripper adapted to be bonded to interior of an irrigation pipe during manufacture and to be associated with an outlet opening in said pipe. The dripper comprises an outwardly facing surface adapted for the bonding, an outlet area associated with the surface, and at least one bulge near the outlet area. The bulge defines an outermost portion of the surface at least during manufacture of the pipe, and is adapted to form, when the dripper is bonded to the pipe, a raised outlet region in the pipe associated with the bulge. The bulge and outlet area are designed so as to form the raised outlet region suitable for at least a part of the outlet opening to be formed therein and be defined by the material of the pipe.
The present invention relates to irrigation drippers and, more particularly, to drippers fitted integrally in irrigation pipes, and to methods for production of such pipes.
BACKGROUND OF THE INVENTIONDrip irrigation systems are used for providing a controlled flow of water for irrigation purposes. They typically comprise an irrigation pipe with outlet openings formed therein for the purpose of allowing outflows of water. In addition, drippers or emitters are typically provided within the pipe (in-line or integral drippers) or on the pipe (on-line drippers) in association with the outlet openings to ensure an appropriate drip rate of water therethrough.
In-line drippers typically comprise an inwardly facing surface, which faces the interior of the pipe, an outwardly facing surface, which faces the interior of the pipe, a circumferential wall, a water inlet, which is in fluid communication with the interior of the pipe, and a water outlet, which is in fluid communication with an outlet opening in the pipe. The inlet and outlet of the dripper may be connected by a meandering channel, which is often in the form of a flow-restricting labyrinth.
During manufacture of the pipe with the in-line drippers bonded to the interior thereof, the outlet openings must be formed in the pipe at a precise location with respect to the drippers. This requires determining the location of each dripper, and then forming the opening in a precise spot corresponding to the outlet of the dripper.
U.S. Pat. No. 6,039,270 (US '270) discloses a solution to overcome the necessity for determining the location of drippers during manufacture. In an irrigation pipe disclosed in US '270, the drippers comprise a cylindrical end-tube projecting from their outwardly facing surface, which is used as an outlet of the dripper. Each dripper is attached to the interior of the pipe so that it is swollen at the location of the end-tube, with the end-tube and the corresponding area of the pipe projecting from the swollen portion. The production line is provided with a stationary cutting plate located at a pre-determined height relative to the pipe, which cuts the projecting part of the pipe with the end-tube, thus forming the outlet opening in the pipe at the location of the end-tube, i.e., the dripper's outlet.
SUMMARY OF THE INVENTIONIn accordance with the present invention, there is provided a dripper adapted to be bonded to interior of an irrigation pipe during manufacture and to be associated with an outlet opening in the pipe. The dripper comprises an outwardly facing surface adapted for the bonding, an outlet area associated with said surface and at least one bulge near the outlet area. The bulge defines an outermost portion of the surface at least during manufacture of the pipe, and is adapted to form, when the dripper is bonded to the pipe, a raised outlet region in the pipe associated with the bulge. The bulge and outlet area in the dripper are designed so as to form the raised outlet region suitable for at least a part of said outlet opening being formed therein and being defined by the material of the pipe.
With the dripper designed according to the present invention, the bulge on the one hand allows for easy detection of the outlet region during manufacture of the pipe, and on the other hand allows at least part of the outlet opening to be formed solely from the material of the pipe. This allows the outlet opening to have a desired geometry, e.g., such as adapted to close, either completely or partially, when there is not sufficient water pressure in the pipe to cause an outflow of water, protecting the pipe from ingress of debris.
According to another aspect of the present invention, there is provided an irrigation pipe having outlet openings and a plurality of drippers. Each dripper comprises an outwardly facing surface bonded to the pipe's interior, an outlet area associated with said surface in fluid communication with at least one of said outlet openings, and at least one bulge near the outlet area. The pipe comprises a raised outlet region associated with the bulge. At least a part of the outlet opening is formed in the raised outlet region and is defined by the material of the pipe.
According to a still further aspect of the present invention, there is provided method for producing an irrigation pipe. The method comprises the steps of bonding a dripper as described above to the interior of the pipe so that a raised outlet region of the pipe is formed. The outlet area of the dripper is spaced from the raised outlet region of the pipe. The pipe is cut at the raised outlet region at a location, spaced from the bulge, to form there at least a part of an outlet opening defined by the material of the pipe.
According to a further aspect of the present invention, there is provided a blade for producing an outlet opening in an irrigation pipe as described above. In accordance with one specific embodiment, the blade comprises a guide with a longitudinal axis, at least part of which is adapted to receive the raised outlet region of the pipe while allowing the pipe to move in a direction along the axis. The blade further comprises a cutting arrangement, which is adapted to cut the pipe at its outlet region to provide said outlet opening. The guide may have a channel disposed along the axis, and the blade may further comprise a notch at a proximal end thereof, the notch and the channel merging, and the cutting arrangement being located at this merge.
According to a still further aspect of the present invention, there is provided a method for producing an irrigation pipe, using the above-described blade. According to this method, the pipe is passed along the axis, so that the raised portion is received within the guide. When the raised portion passes by the cutting arrangement, it is cut thereby to form the outlet opening.
BRIEF DESCRIPTION OF THE DRAWINGSIn order to understand the invention and to see how it may be carried out in practice, embodiments will now be described, by way of non-limiting examples only, with reference to the accompanying drawings, in which:
The dripper 10 further comprises a bulge 20 near the outlet area 22. The bulge 20 is constituted by two projections 30 parallel to the axis 12, and a connecting wall 32 orthogonal thereto, whose upper surfaces 26 constitute portions of the outwardly facing surface 14.
As shown in
Forming the outlet opening 38 as a slit enables it to remain closed in the absence of pressure in the pipe. This helps keep dirt and other debris from clogging the opening. When water is flowing through the pipe under pressure, it opens the outlet opening 38, permitting an outflow of water therethrough.
As shown in
As shown in
During manufacture, as seen in
According to an alternative embodiment, the dripper 310 as shown in
The dripper 410 further comprises a bulge 420 near the outlet area 422. The bulge 420 is constituted by a projection 430 extending from the outwardly facing surface 414 in a direction which is parallel to the axis 412. The projection 430 has an upper surface 426, constituting a portion of the outwardly facing surface 414.
As shown in
It should be appreciated that according any of the above embodiments, the blade may optionally cut a portion of the dripper, e.g., the bulge. However, the cut made in an area of the raised portion which is largely separated from the dripper has some advantages, as described in the embodiments.
It should be noted, that while the dripper discussed herein and shown in the corresponding figures is formed a single piece, the present invention may be carried out using a dripper comprising several pieces, as illustrated in
During operation, water enters the assembled dripper 510 through the inlet 551. The membrane 556 forces the water to enter the first meandering channel 553. Upon exiting the first meandering channel, the water enters the combined circumferential passage 564, then the second meandering channel 555. The water exits the second meandering channel 555 at the outlet 557. The membrane 556 provides pressure compensation for the dripper. When there is an increase in pressure in the pipe, the membrane 556 is forced upwardly towards the outlet 557 accordingly and restrict thereby the flow of water therethrough.
It should be noted that according to several embodiments of the present invention described above, the dripper is bi-directional, that is, it may be bonded to the interior of the pipe wall in either direction parallel to the length of the pipe without effecting how it is cut (for example, those drippers shown in
According to a further embodiment, shown in
It should further be noted that although in
It should be noted that according to any of the embodiments described with reference to one of
The blade 60 as described above is especially useful for embodiments wherein the raised portion may be cut from the side (e.g., to form a flap). For embodiments where the cut may be made from above (e.g., to form a slit), the blade 60 may be modified so that cutting edge 74 is disposed above the raised portion.
Those skilled in the art to which this invention pertains will readily appreciate that numerous changes, variations and modifications can be made without departing from the scope of the invention mutatis mutandis. For example, the projections need not be formed parallel to the axis or to each other.
Claims
1. A dripper adapted to be bonded to interior of an irrigation pipe during manufacture and to be associated with an outlet opening in said pipe, the dripper comprising an outwardly facing surface adapted for the bonding, an outlet area associated with said surface and at least one bulge near said outlet area, said at least one bulge defining an outermost portion of said surface at least during manufacture of the pipe, and being adapted to form, when the dripper is bonded to said pipe, a raised outlet region in the pipe associated with said bulge, the at least one bulge and said outlet area being designed so as to form said raised outlet region suitable for at least a part of said outlet opening being formed therein and being defined by the material of the pipe.
2. A dripper according to claim 1 being axi-symmetrical.
3. A dripper according to claim 2, wherein said surface has a generally circular symmetry about an axis of symmetry perpendicular to the outwardly facing surface.
4. A dripper according to claim 3, wherein the axis of symmetry passes in the middle of the bulge.
5. A dripper according to claim 1, wherein the bulge is in the form of a plurality of bulging portions spaced apart.
6. A dripper according to claim 1, wherein the surface has a generally elongated shape and a longitudinal axis.
7. A dripper according to claim 6, wherein the bulge comprises projections on both sides of the axis, forming therebetween said outlet area.
8. A dripper according to claim 6, wherein the bulge extends substantially parallel to the axis and offset therefrom.
9. A dripper according to claim 6, wherein the bulge is substantially collinear with the axis, said outlet area being on at least one side of the bulge.
10. A dripper according to claim 1, further comprising an element movable from a first position below the surface to a second position protruding therefrom, said element constituting the bulge, when in said second position.
11. A dripper according to claim 10, wherein the bulge is adapted to pierce the pipe upon the movement during manufacture.
12. A dripper according to claim 1, wherein said dripper comprises a housing and a membrane mounted therein.
13. An irrigation pipe having outlet openings and a plurality of drippers each comprising an outwardly facing surface bonded to the pipe's interior, an outlet area associated with said surface in fluid communication with at least one of said outlet openings, and at least one bulge near said outlet area, the pipe comprising a raised outlet region associated with said bulge, at least a part of said one outlet opening being formed in said raised outlet region and being defined by the material of the pipe.
14. An irrigation pipe according to claim 13, wherein the outlet openings are below the top of the bulge.
15. An irrigation pipe according to claim 13, wherein the outlet openings are at the height of the bulge.
16. An irrigation pipe according to claim 13, wherein the opening is so formed to allow an outflow of water from the pipe due to an elevated internal pressure, and to be at least partially closed upon an absence of said pressure.
17. An irrigation pipe according to claim 13, wherein the outlet opening is in the form a slit.
18. An irrigation pipe according to claim 13, wherein said dripper further comprises a housing and a membrane mounted therein.
19. A method for producing an irrigation pipe, the method comprising:
- (a) providing a dripper comprising an outwardly facing surface adapted for bonding to the interior of the pipe, an outlet area associated with said surface and at least one bulge near said outlet area, the at least one bulge adapted to form a raised outlet region in the pipe so that, when the dripper is bonded, said outlet area thereof is spaced from the wall of the pipe at said raised outlet region;
- (b) bonding the dripper to the interior of the pipe so that the raised outlet region is formed; and
- (c) cutting the pipe at the raised outlet region, at least a part of which is spaced from the bulge and is to form there an outlet opening defined by the material of the pipe.
20. A method according to claim 19, wherein the pipe is cut using a fixed cutting arrangement.
21. A method according to claim 19, wherein in step (b), bonding the dripper is performed prior to the formation of said raised region.
22. A method according to claim 21, the dripper further comprising an element movable from a first position below the surface to a second position protruding therefrom, said element becoming the bulge by being moved to the second position after the bonding, whereby said raised region is formed.
23. A method according to claim 19, wherein the raised portion of the pipe indicates to a cutting mechanism a location relative thereto, where the outlet opening is to be cut.
24. A method according to claim 19, wherein the cut is a slit.
25. A method of according to claim 19, further comprising:
- (d) providing a blade comprising a guide having a longitudinal axis, at least a portion of which is adapted to receive the raised portion of said pipe while allowing the pipe to move along the axis; and further comprising a cutting arrangement adapted to cut said raised portion; and
- (e) passing the pipe along said axis, so that the raised portion is received with the guide,
- wherein the cutting arrangement is adapted to cut said raised portion.
26. A method according to claim 25, wherein the guide comprises a channel constituting said guide and a notch at a proximal end of the blade, wherein the notch merges with the channel.
27. A method according to claim 26, wherein the cutting arrangement is located at the merge of said notch and said channel.
28. A blade for use with a pipe having a raised portion, adapted for cutting said raised portion, said blade comprising a guide having a longitudinal axis, at least a portion of which is adapted to receive the raised portion of said pipe while allowing the pipe to move along the axis; and further comprising a cutting arrangement adapted to form a cut in said raised portion.
29. A blade according to claim 28, further comprising a channel constituting said guide and a notch at a proximal end of said blade; wherein the notch merges with the channel.
30. A blade according to claim 29, wherein the cutting arrangement is located at the merge of said notch and said channel.
31. A blade according to claim 28, wherein said cutting arrangement is designed to form a slit.
32. A blade according to claim 28, wherein the cutting arrangement comprises at least one cutting edge rotatable about an axis.
Type: Application
Filed: Feb 23, 2005
Publication Date: Aug 24, 2006
Inventors: James Belford (Kibbutz Magal), Jacob Retter (Kibbutz Hatzerim), Ron Keren (Kibbutz Hatzerim)
Application Number: 11/062,739
International Classification: B05B 15/00 (20060101);