Reverse pin ultraviolet germicidal lamp system
An ultraviolet gas discharge lamp having contact pins extending from a base cap toward an opposing end in reverse pin fashion. The lamp is placed within a conduit or duct for disinfecting air or water flowing within the conduit. The reverse contact pins that extend toward the opposing end mate with contact holes in a socket attached to the conduit through which the lamp is inserted. The lamp is only energized when the lamp is fully inserted into the duct and is de-energized upon removing the lamp from the duct. A shroud may protect the pins. A window may be incorporated in the base cap so as to visually confirm that the lamp is energized and radiating. A key and mating receiver may be used on the base cap and the socket so as to prevent accidental insertion of an inappropriate lamp. A locking latch may also be included.
This application is a continuation-in-part (CIP) application of U.S. utility application Ser. No. 11/062,988 filed Feb. 22, 2005, priority to which is hereby claimed under 35 U.S.C. §120.
FIELD OF THE INVENTIONThe present invention relates in general to a lamp alone, a socket alone, and a lamp base and socket and more specifically to a lamp base and socket for inserting an ultraviolet lamp into an air or fluid duct for germicidal purposes.
BACKGROUND OF THE INVENTIONMany germicidal applications use ultraviolet gas discharge lamps. Ultraviolet gas discharge lamps are often placed in containers or ducts that contain a fluid, such as air or water. The ultraviolet radiation emitted from the ultraviolet gas discharge lamp has a germicidal effect destroying germs, viruses, and bacteria for disinfection. Often the ultraviolet gas discharge lamp is placed directly within the air flow in a duct or conduit. In applications involving the disinfecting of a liquid, often a protective glass sleeve is used to surround the ultraviolet gas discharge lamp.
The ultraviolet gas discharge lamp should be easily installed, and installed so as to prevent ultraviolet radiation from escaping from the conduit or container. Often, as a safety feature, switches are used to prevent removal of the ultraviolet gas discharge lamp while the lamp is on so as to prevent exposure to potentially dangerous ultraviolet radiation. An ultraviolet lamp having a construction to prevent radiation when the lamp is removed from a duct is disclosed in U.S. Pat. No. 6,838,057 entitled “Power Disruption Apparatus for A Radiation Lamp,” and issued to Russell et al on Jan. 4, 2005. Disclosed therein is a radiation lamp having a flange attached to the lamp base. Additionally, an electrical socket is detachable mounted in a manner that prevents removal of the radiation lamp from the duct without prior detachment of the electrical socket from electrical pins.
Another ultraviolet lamp that can be quickly installed is disclosed in U.S. Pat. No. 6,797,966 entitled “Quick-install Irradiation Unit and Method of Making Same” issued to Summers et al on Sep. 28, 2004. Disclosed therein is an irradiation unit for irradiating a surface including a frame.
Another sterilization device is disclosed in U.S. Pat. No. 5,902,552 entitled “Ultraviolet Air Sterilization Device” issued to Brickley on May 11, 1999. Disclosed therein is an ultraviolet air sterilization device including a housing and mounts. A receptacle connects to corresponding mounts by means of a threaded connection enabling the lamp units to be removed.
While these prior devices aided in the installation and operation of an ultraviolet germicide gas discharge lamp used to disinfect fluids, they often required relatively complicated mounting hardware and additional switches to prevent operation of the lamp upon removal from the fluid flowing in a duct or conduit. Therefore, there is a need for an easily installed, simple, and safe operating ultraviolet germicidal gas discharge lamp for placement into a duct or conduit.
SUMMARY OF THE INVENTIONAn embodiment may comprise a germicidal gas discharge lamp comprising: a lamp envelope containing gas and having a first end and a second end; an anode and a cathode located in the lamp envelope; a base cap placed on the first end of the lamp envelope and having a portion of the base cap extending radially beyond at least one side of the envelope; at least one return wire connected to the anode or the cathode wherein one of the anode or the cathode is located proximate to the second end, and wherein the least one return wire connects the anode or the cathode to at least one contact pin structured to extend towards the opposing second end of the lamp envelope and formed on the radially extending portion of the base cap externally to the envelope; and wherein the at least one return wire extends along said lamp envelope.
An embodiment may also comprise a germicidal gas discharge lamp assembly comprising: a lamp envelope containing gas and having a first end and a second end; an anode and a cathode located in the lamp envelope; a base cap placed on the first end of the lamp envelope and having a portion of the base cap extending radially beyond at least one side of the envelope; at least one return wire connected to the anode or the cathode wherein one of the anode or the cathode is located proximate to the second end, and wherein the least one return wire connects the anode or the cathode to at least one contact pin structured to extend towards the opposing second end of the lamp envelope and formed on the radially extending portion of the base cap externally to the envelope and wherein the at least one return wire extends along said lamp envelope; a receiving socket having contact pin receiving holes with receiving contacts therein; and wherein the second end, and the envelope, are capable of being inserted through a hole in the receiving socket and wherein the at least one contact pin is structured to engage the contact pin receiving holes with receiving contacts therein in the socket.
An embodiment may comprise a receiving socket for a germicidal gas discharge lamp comprising: a receiving socket having contact pin receiving holes with receiving contacts therein; a hole located in the receiving socket for accepting a lamp envelope wherein the lamp envelope contains gas and has a first end and a second end; an anode and a cathode located in the lamp envelope and a base cap is placed on the first end of the lamp envelope and a portion of the base cap extends radially beyond at least one side of the envelope; and at least one return wire connected to the anode or the cathode wherein one of the anode or the cathode is located proximate to the second end, and wherein the least one return wire connects the anode or the cathode to at least one contact pin structured to extend towards the opposing second end of the lamp envelope and formed on the radially extending portion of the base cap externally to the envelope; and wherein the at least one return wire extends along said lamp envelope; wherein the second end, and the envelope, are capable of being inserted through a hole in the receiving socket and wherein the at least one contact pin is structured to engage the contact pin receiving holes with receiving contacts therein in the socket.
An embodiment may comprise an ultraviolet lamp and socket that may be keyed to permit only a predetermined lamp in a predetermined angular orientation to mate and be connected.
An embodiment may provide an ultraviolet lamp that can easily be mounted in a fluid or air duct.
An embodiment may also provide an ultraviolet lamp that is automatically de-energized upon removal from the fluid or air duct without the need for any separate switches.
It is an advantage of an embodiment that the ultraviolet lamp may be pushed directly into a socket engaging the contact pins.
It is an advantage of an embodiment that upon removing the ultraviolet lamp from the fluid duct and socket the contact pins become disengaged, automatically removing power from the ultraviolet lamp, and thus preventing the possibility of the ultraviolet lamp remaining powered while unshielded by the duct.
It is another advantage of an embodiment that direct visual confirmation of operation of the lamp can be made through a window even when the lamp is completely enclosed in a duct.
It is a feature of an embodiment that a contact pin shroud extends from the base cap protecting the contact pins from inadvertent electrical contact or damage to the pins.
It is a feature of an embodiment that the contact pins are placed adjacent to the sides of the lamp and a distal end extends toward an opposing end of the lamp.
These and other advantages and features will become more readily apparent in view of the following more detailed description.
BRIEF DESCRIPTION OF THE DRAWINGSEmbodiments will now be described, by way of example only, with reference to the accompanying drawings which are meant to be exemplary, not limiting, and wherein like elements are numbered alike in several Figures, in which:
The lamp 18 has a base cap 34 on a first end and an end cap 22 on the second end. The end cap 22 may also be called the blind side cap because the electrical connections used to power the lamp 18 are all made via contact pins 26 located on the first end. Therefore, no contact pins 26 are located on the end cap 22 and this results in a “single ended” lamp arrangement which is excellent for insertion into air or liquid as shown in
In order to locate all of the electrical contact pins 26 at the first end in order to have a single sided contact pin lamp arrangement, a return wire 24 provides an electrical connection between the end cap electrode 36 adjacent the end cap 22 and the contact pins 26 on the base cap 34. These electrodes can be AC anodes/cathodes. An anode and a cathode create a voltage which excites gas present in the lamp as is well known in gas discharge lamps.
In this example, one pair of the contact pins 26 are electrically connected to the base cap electrode 38. The other pair of contact pins 26 is coupled to the end cap 22 electrode 36 through wires 24. Depending upon the number of contact pins used, one or more wire 24 may be used to provide an electrical connection to contact pins on a “single end” of the lamp 18. A power cable 28 is electrically connected to the socket 16 and provides power to the lamp 18. Arrow 40 represents the movement of the lamp 18 in and out of the fluid duct 12. The lamp 18 may preferably be an ultraviolet gas discharge lamp or an ultraviolet fluorescent lamp, but may by any other type of lamp having pin contacts, pin-like contacts, or other electrical contacts.
In this embodiment, illustrated in
In
A socket key 354 may be formed on socket 316 and a mating base receiver 356 may be formed within the pin shroud 246. The socket key 354 and mating base receiver 256 may be used to assure that an appropriate lamp is used with the appropriate socket. The key and receiver may be reversed, as also illustrated in
An optional safety switch arrangement 380 is also shown in
As shown
A protruding base cap key 454 is shaped to mate with an indented receiving area 460 located on the socket 416. Thus, the base cap key 454 and mating receiving area 460 may be used to assure that an appropriate lamp is used with the appropriate socket. Also, the key and receiver may be reversed, with a socket key (not shown) formed on the socket 416 and the mating indented receiver area (not shown) formed on the base cap 420. The key and receiver may be matched to prevent an inappropriate lamp from being energized causing potential injury or damage. For example,
As shown
As best seen by comparing
Additionally, many contact pin 426 configurations are possible including contact pins 426 which are located in different planes or “stepped” in relation to each other. This is best seen in
Additionally, a plurality of contact pins 426 may be used and the pins may orientated in any specific pattern that the application requires. This shown in
Additional pins may be added and used for other purposes than providing electrical contact such as proving signal feedback to the power supply. Also, pins can be added which have no function other than a keying function, i.e., “dummy pins.”
Additionally, as shown in
Furthermore, as shown in
Furthermore, as shown in
While several different keys and receivers have been illustrated, other methods or arrangements of keys and sockets or other means may be used to physically match the lamp and the socket.
Thus, the present invention permits safe operation of an ultraviolet germicidal lamp for disinfecting a fluid flowing in a conduit or duct. The reverse or transposed contact pin arrangement of the present invention permits the ultraviolet germicidal lamp to be pushed or inserted into a socket on the conduit or duct directly without the need for any separate fixture attached to the base cap end.
While the ultraviolet germicidal lamp has been illustrated mounted in a vertical position or orientation, the ultraviolet germicidal lamp may also be mounted in a horizontal position or orientation, or at any angle. Additionally, upon removing the ultraviolet germicidal lamp from the conduit or duct the contact pins are automatically disengaged from the powered socket eliminating the need for a separate safety switch. This greatly improves safety by making it impossible to remove the ultraviolet germicidal lamp in an energized or radiating state eliminating the possibility of unintended exposure of dangerous ultraviolet radiation. Accordingly, the present invention greatly advances the art of disinfecting fluids with ultraviolet or other radiation.
While the present invention has been described with respect to several different embodiments, it will be obvious that various modifications may be made without departing from the spirit and scope of this invention.
Claims
1. A germicidal gas discharge lamp comprising:
- a lamp envelope containing gas and having a first end and a second end;
- an anode and a cathode located in the lamp envelope;
- a base cap placed on the first end of the lamp envelope and having a portion of the base cap extending radially beyond at least one side of the envelope;
- at least one return wire connected to the anode or the cathode wherein one of the anode or the cathode is located proximate to the second end, and wherein the least one return wire connects the anode or the cathode to at least one contact pin structured to extend towards the opposing second end of the lamp envelope and formed on the radially extending portion of the base cap externally to the envelope; and
- wherein the at least one return wire extends along said lamp envelope.
2. A germicidal gas discharge lamp as in claim 1 further comprising:
- a shroud attached to the base cap,
- whereby the at least one contact pin is protected.
3. A germicidal gas discharge lamp as in claim 1 further comprising:
- a window incorporated in the base cap,
- whereby the window permits light to be seen when the germicidal gas discharge lamp is operating providing visual confirmation that the lamp is on.
4. A germicidal gas discharge lamp as in claim 1 further comprising:
- an end cap placed on the second end of the lamp envelope.
5. A germicidal gas discharge lamp as in claim 1 further comprising:
- a key incorporated on the base cap; and
- a receiver adapted to receive the key incorporated on a socket adapted to receive the germicidal gas discharge lamp,
- whereby the key and the receiver are structured to mate in a predetermined orientation.
6. A germicidal gas discharge lamp as in claim 1 wherein the germicidal gas discharge lamp is an ultraviolet lamp.
7. A germicidal gas discharge lamp as in claim 1 wherein the germicidal gas discharge lamp is structured for being inserted within a chamber and the at least one contact pins are structured to engage a socket when the germicidal gas discharge lamp is inserted through the socket and into the chamber.
8. A germicidal gas discharge lamp as in claim 1 further comprising:
- a protective tube placed over said envelope.
9. A germicidal gas discharge lamp as in claim 1 wherein the at least one electrical contact pin comprises a plurality of electrical contact pins orientated in a chosen pattern.
10. A germicidal gas discharge lamp as in claim 1 wherein the at least one electrical contact pin comprises a plurality of electrical contact pins orientated in different planes.
11. A germicidal gas discharge lamp assembly comprising:
- a lamp envelope containing gas and having a first end and a second end;
- an anode and a cathode located in the lamp envelope;
- a base cap placed on the first end of the lamp envelope and having a portion of the base cap extending radially beyond at least one side of the envelope;
- at least one return wire connected to the anode or the cathode wherein one of the anode or the cathode is located proximate to the second end, and wherein the least one return wire connects the anode or the cathode to at least one contact pin structured to extend towards the opposing second end of the lamp envelope and formed on the radially extending portion of the base cap externally to the envelope and wherein the at least one return wire extends along said lamp envelope;
- a receiving socket having contact pin receiving holes with receiving contacts therein; and
- wherein the second end, and the envelope, are capable of being inserted through a hole in the receiving socket and wherein the at least one contact pin is structured to engage the contact pin receiving holes with receiving contacts therein in the socket.
12. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a shroud attached to the base cap whereby the at least one contact pin is protected.
13. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a window incorporated in the base cap whereby the window permits light to be seen when the germicidal gas discharge lamp is operating providing visual confirmation that the lamp is on.
14. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- an end cap placed on the second end of the lamp envelope.
15. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a key incorporated on the base cap; and
- a receiver adapted to receive the key incorporated on a socket adapted to receive the germicidal gas discharge lamp,
- whereby the key and the receiver are structured to mate in a predetermined orientation.
16. A germicidal gas discharge lamp assembly as in claim 11 wherein the germicidal gas discharge lamp is an ultraviolet lamp.
17. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a protective tube placed over said envelope.
18. A germicidal gas discharge lamp assembly as in claim 11 wherein the at least one electrical contact pin comprises a plurality of electrical contact pins orientated in a chosen pattern.
19. A germicidal gas discharge lamp assembly as in claim 11 wherein the at least one electrical contact pin comprises a plurality of electrical contact pins orientated in different planes.
20. A germicidal gas discharge lamp as in claim 1 further comprising:
- a locking latch incorporated on the base cap; and
- a receiver adapted to receive the locking latch and incorporated on a socket adapted to receive the germicidal gas discharge lamp,
- whereby the locking latch and the receiver are structured to mate in a predetermined orientation.
21. A germicidal gas discharge lamp as in claim 1 wherein the base cap comprises a bi-cylindrical base cap having two connected cylindrical sections which are attached or cooperate with a double sectioned u-shaped envelope.
22. A germicidal gas discharge lamp as in claim 1 wherein the base cap comprises a multi-base cap for mating with multiple envelopes.
23. A germicidal gas discharge lamp as in claim 1 further comprising:
- a safety switch.
24. A germicidal gas discharge lamp as in claim 1 further comprising:
- a reflector located proximate to the gas discharge lamp.
25. A germicidal gas discharge lamp as in claim 1 further comprising:
- a cover for sealing the gas discharge lamp wherein the cover is connectable to the socket base.
26. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a locking latch incorporated on the base cap;
- wherein the receiving socket is adapted to receive the locking latch; and
- whereby the locking latch and the receiving socket are structured to mate in a predetermined orientation.
27. A germicidal gas discharge lamp assembly as in claim 11 wherein the base cap comprises a bi-cylindrical base cap having two connected cylindrical sections which are attached or cooperate with a double sectioned u-shaped envelope.
28. A germicidal gas discharge lamp assembly as in claim 11 wherein the base cap comprises a multi-base cap for mating with multiple envelopes.
29. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a safety switch.
30. A germicidal gas discharge lamp assembly as in claim 11 further comprising:
- a reflector located proximate to the gas discharge lamp.
31. A germicidal gas discharge lamp assembly as in claim 111 further comprising:
- a cover for sealing the gas discharge lamp wherein the cover is connectable to the socket base.
32. A socket assembly for a germicidal gas discharge lamp comprising:
- a receiving socket having contact pin receiving holes with receiving contacts therein;
- a hole located in the receiving socket for accepting a lamp envelope wherein the lamp envelope contains gas and has a first end and a second end; an anode and a cathode located in the lamp envelope and a base cap is placed on the first end of the lamp envelope and a portion of the base cap extends radially beyond at least one side of the envelope; and at least one return wire connected to the anode or the cathode wherein one of the anode or the cathode is located proximate to the second end, and wherein the least one return wire connects the anode or the cathode to at least one contact pin structured to extend towards the opposing second end of the lamp envelope and formed on the radially extending portion of the base cap externally to the envelope; and wherein the at least one return wire extends along said lamp envelope;
- wherein the second end, and the envelope, are capable of being inserted through the hole in the receiving socket and wherein the at least one contact pin is structured to engage the contact pin receiving holes with receiving contacts therein in the socket.
Type: Application
Filed: Feb 21, 2006
Publication Date: Aug 24, 2006
Inventors: Gino Ciancanelli (Southbury, CT), Betty Zayas (Bridgeport, CT)
Application Number: 11/358,799
International Classification: H01J 5/48 (20060101); H01J 5/50 (20060101);