Method and apparatus for lifting a load
A load lifting apparatus comprises a double-acting fluid controlled actuator and a volume bottle coupled to the double acting fluid controlled actuator in a closed loop.
The disclosures herein relate generally to lifting a load and more particularly to a method and apparatus for extending and retracting a bollard.
Lifting a heavy load with a hydraulic or pneumatic actuator with a relatively long stroke results in the phenomenon of progressivity, where more force is required to actuate the actuator at the ends of its range of motion in order to further compress the fluid in the actuator. Present hydraulic or pneumatic actuators used to lift heavy loads require large amounts of power in order to fully lift and/or fully lower the load. This raises issues with respect to the lifting of particular types of heavy loads such as, for example, bollards used for stopping vehicles, where there may be a desire to fully extend and fully retract the bollard with a minimal amount of power.
Accordingly, it would be desirable to provide a method and apparatus for lifting a load absent the disadvantages found in the prior methods discussed above.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring to
A fluid transmission coupling 104 includes an end 104a which is coupled to the extending chamber 102c in housing 102a and an end 104b which is coupled to the retracting chamber 102d in housing 102a, forming a closed actuation loop from the extending chamber 102c, through the fluid transmission coupling 104, and to the retracting chamber 102d. A pressurizing valve 106 is coupled to the fluid transmission coupling 104 and is operable to allow access to the fluid transmission coupling 104. A locking member 108 is coupled to the fluid transmission coupling 104 and is operable to permit or prevent fluid flow through the fluid transmission coupling 104. A volume bottle 110 is coupled to the fluid transmission coupling 104 and is part of the closed actuation loop. The capacity of the volume bottle 110 is such that, with the closed actuation loop containing a pressurized fluid, the pressure in the closed actuation loop will not substantially change when the head 102b on actuator 102 is adjacent ends 102aa or 102ab on housing 102a. In an embodiment, a plurality of volume bottles 110 may be coupled to the fluid transmission coupling 104 and part of the closed actuation loop to provide the desired total volume such as, for example, providing a plurality of volume bottles each having different volumes, providing a plurality of volume bottles each having the same volume, or providing a plurality of volume bottles with some having the same volume and some having different volumes. In an embodiment, the fluid transmission coupling 104 includes conventional connective piping for allowing the transmission of pressurized fluid. In an embodiment, the pressurizing valve 106 includes a conventional pressurizing valve. In an embodiment, the locking member 108 includes a conventional control valve. In an embodiment, the volume bottle 110 includes a pressure vessel.
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The method 200 then proceeds to step 206 where fluid in the closed actuation loop is pressurized to counter balance the load 204a. Fluid in the closed actuation loop is pressurized by adding fluid through the pressurizing valve 106 to the extending chamber 102c, the retracting chamber 102d, the fluid transmission coupling 104, and the volume bottle 110, until the pressure in the closed actuation loop substantially counter balances the weight of load 204a. Because a greater surface area of the head 102b is exposed to the extending chamber 102c as compared to the surface area of the head 102b which is exposed to the retracting chamber 102d, the closed actuation loop may be pressurized to a constant pressure that results in a net force on the head 102b which is transmitted through the rod 102e and counter balances the load 204a. In an embodiment, the constant pressure in the closed actuation loop is chosen such that the net force on the head 102b is substantially equal to the sum of the weight of the load 204a and the friction forces in the system which counteract the lifting of the load 204a. In an embodiment, fluid is added to the closed actuation loop at a temperature and pressure such that a desired working pressure will be achieved at the working temperature of the location in which the load lifting apparatus 100 is to be used. In an embodiment, when a plurality of volume bottles 110 are used, fluid is added equally to each of the plurality of volume bottles 110 until the pressure in the closed actuation loop substantially counter balances the weight of load 204a
Referring now to
Due to the pressurized fluid in the closed loop counter balancing the load 204a, the force required to lift the load 204a is substantially reduced relative to the force required to lift the load 204a without apparatus 100. In an embodiment, the force required to lift the load may be 15 to 20 times smaller than the weight of the load. As the head 102b moves to a position adjacent end 102ab on housing 102a, the volume bottle 110 prevents the pressure in the closed loop from changing substantially by increasing the total fluid volume contained in the closed loop relative to the closed loop without the volume bottle 110. Increasing the total fluid volume contained in the closed loop reduces the compression and expansion of the fluid in the extending chamber 102c and the retracting chamber 102d, which have substantially different volumes near the ends of the range of motion of the actuator 102, relative to the compression and expansion of the fluid which would be necessary to achieve the same range of motion in a closed loop without the volume bottle 110. Preventing the pressure in the closed loop from changing substantially prevents the force required to lift the load 204a from substantially increasing and results in a smooth consistent movement of the actuator 102 and the load 204a along the range of motion of the head 102b from end 102aa of housing 102a to end 102ab of housing 102a. Thus, the method 200 and apparatus 100 substantially reduce the effects of progressivity by minimizing the net effect of the change in volume and pressure that occurs as the head 102b moves along its range of motion and moves fluid between the extending chamber 102c and the retracting chamber 102d relative to the net effect of the change in volume and pressure that results when the fluid is moved between the extending chamber 102c and the retracting chamber 102d without the addition of the volume bottle 110. At any position along the range of motion of the head 102b from end 102aa of housing 102a to end 102ab of housing 102a, the locking member 108 may be moved to a closed position, which prevents fluid from flowing through the locking member 108 and results in the actuator 102 being substantially locked in place. Using the locking member 108, the load 204a may be lifted to any position along the range of motion of the head 102b and locked in place. The load 204a may then be lowered back to its original position by unlocking the locking member 108 and lowering the load 204a as desired. In an embodiment, the load 204a may be moved manually such as, for example, by using human power.
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The operation of apparatus 600 is substantially similar to the method 200 for lifting a load described above with reference to
It is understood that variations may be made in the foregoing without departing from the scope of the invention. Furthermore, the elements and teachings of the various illustrative embodiments may be combined in whole or in part some or all of the illustrative embodiments.
Although illustrative embodiments have been shown and described, a wide range of modification, change and substitution is contemplated in the foregoing disclosure and in some instances, some features of the embodiments may be employed without a corresponding use of other features. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the scope of the embodiments disclosed herein.
Claims
1. A load lifting apparatus comprising:
- a double-acting fluid controlled actuator; and
- a volume bottle coupled to the double-acting fluid controlled actuator by a fluid transmission coupling, whereby the double-acting fluid controlled actuator, the volume bottle, and the fluid transmission coupling form a closed actuation loop.
2. The apparatus of claim 1 wherein the double-acting fluid controlled actuator comprises a double-acting piston-type cylinder.
3. The apparatus of claim 1 wherein the double-acting fluid controlled actuator is operable to be actuated by a compressed inert gas.
4. The apparatus of claim 1 wherein the double-acting fluid controlled actuator is operable to be actuated by hydraulic fluid.
5. The apparatus of claim 1 wherein the volume bottle is operable to substantially reduce the effects of progressivity in the double-acting fluid controlled actuator.
6. The apparatus of claim 1 wherein the fluid transmission coupling is operable to allow fluid to be transmitted to the double-acting fluid controlled actuator and to the volume bottle.
7. The apparatus of claim 1 wherein the double acting fluid controlled actuator comprises an extending chamber and a retracting chamber, whereby the fluid transmission coupling comprises a first end coupled to the extending chamber and a second end coupled to the retracting chamber, and the volume bottle is coupled to the double-acting fluid controlled actuator between the first end and the second end of the fluid transmission coupling.
8. The apparatus of claim 1 further comprising:
- a pressurizing valve coupled to the closed actuation loop, the pressurizing valve operable to allow a fluid in the closed actuation loop to be pressurized.
9. The apparatus of claim 1 further comprising:
- a locking member coupled to the closed actuation loop, the locking member operable to allow the double-acting fluid controlled actuator to be actuated and operable to prevent the double-acting fluid controlled actuator from being actuated.
10. The apparatus of claim 9 wherein the locking member is operable to prevent the double-acting fluid controlled actuator from being actuated at any position along the range of motion of the double-acting fluid controlled actuator.
11. The apparatus of claim 1 further comprising:
- a pump coupled to the closed actuation loop and operable to actuate the double-acting fluid controlled actuator by moving a fluid through the fluid transmission coupling in a plurality of directions.
12. The apparatus of claim 1 wherein the volume bottle comprises a hydraulic accumulator.
13. A bollard system comprising:
- a foundation positioned below a surface;
- an anchor housing mounted to the foundation; and
- a bollard apparatus moveably coupled to the anchor housing, the bollard apparatus comprising: a double-acting fluid controlled actuator operable to extend the bollard apparatus above the surface and retract the bollard apparatus below the surface; and a volume bottle coupled to the double-acting fluid controlled actuator by a fluid transmission coupling, whereby the double-acting fluid controlled actuator, the volume bottle, and the fluid transmission coupling form a closed actuation loop.
14. The system of claim 13 wherein the double-acting fluid controlled actuator comprises a double-acting piston-type cylinder.
15. The system of claim 13 wherein the double-acting fluid controlled actuator is operable to be actuated by compressed inert gas.
16. The system of claim 13 wherein the double-acting fluid controlled actuator is operable to be actuated by hydraulic fluid.
17. The system of claim 13 wherein the volume bottle is operable to substantially reduce the effects of progressivity in the double-acting fluid controlled actuator.
18. The system of claim 13 wherein the fluid transmission coupling is operable to allow fluid to be transmitted to the double-acting fluid controlled actuator and to the volume bottle.
19. The system of claim 13 wherein the double acting fluid controlled actuator comprises an extending chamber and a retracting chamber, the fluid transmission coupling comprises a first end coupled to the extending chamber and a second end coupled to the retracting chamber, and the volume bottle is coupled to the double-acting fluid controlled actuator between the first end and the second end of the fluid transmission coupling, whereby the bollard apparatus is extended above the surface in response to a fluid being supplied to the extending chamber and the bollard apparatus is retracted below the surface in response to the fluid being supplied to the retracting chamber.
20. The system of claim 13 further comprising:
- a pressurizing valve coupled to the closed actuation loop, the pressurizing valve operable to allow a fluid in the closed actuation loop to be pressurized.
21. The system of claim 13 further comprising:
- a locking member coupled to the closed actuation loop, the locking member operable to allow the double-acting fluid controlled actuator to be actuated and operable to prevent the double-acting fluid controlled actuator from being actuated.
22. The system of claim 21 wherein the locking member is operable to prevent the double-acting fluid controlled actuator from being actuated at any position along the range of motion of the double-acting fluid controlled actuator.
23. The system of claim 21 further comprising:
- a key operable to lock and unlock the locking member, whereby the key provides a handle for manually extending the bollard above the surface and manually retracting the bollard below the surface.
24. The system of claim 13 further comprising:
- a pump coupled to the closed actuation loop and operable to actuate the double-acting fluid controlled actuator by moving a fluid through the fluid transmission coupling in a plurality of directions.
25. The system of claim 13 wherein the volume bottle comprises a hydraulic accumulator.
26. The system of claim 13 wherein the foundation comprises a plurality of I-beams positioned on opposite sides of the anchor housing and in engagement with the anchor housing.
27. A load lifting system comprising:
- a double-acting fluid controlled actuator; and
- means coupled to the double-acting fluid controlled actuator for substantially reducing the effects of progressivity in the system, the means for substantially reducing the effects of progressivity in the system and the double-acting fluid controlled actuator forming a closed actuation loop.
28. The system of claim 27 further comprising:
- means for transmitting a fluid, the means for transmitting a fluid operably coupling the means for substantially reducing the effects of progressivity in the system to the double-acting fluid controlled actuator.
29. The apparatus of claim 28 further comprising:
- actuation means coupled to the means for transmitting a fluid, which actuation means allow the double-acting fluid controlled actuator to be actuated and prevent the double-acting fluid controlled actuator from being actuated.
30. The apparatus of claim 28 further comprising:
- means for preventing the double-acting fluid controlled actuator from being actuated in any position along the range of motion of the double-acting fluid controlled actuator.
31. The apparatus of claim 27 further comprising:
- means coupled to the closed actuation loop for moving a fluid in a plurality of directions through the means for transmitting a fluid.
32. The system of claim 27 further comprising:
- means coupled to the closed actuation loop for allowing a fluid to be pressurized in the closed actuation loop.
33. A method for lifting a load comprising:
- providing a double-acting fluid controlled actuator;
- coupling a volume bottle to the double-acting fluid controlled actuator and forming a closed actuation loop;
- providing a fluid in the closed actuation loop;
- positioning a load on the double-acting fluid controlled actuator;
- pressurizing the fluid in the closed actuation loop; and
- lifting the load.
34. The method of claim 33 wherein the providing a fluid in the closed actuation loop comprises providing an inert gas in the closed actuation loop, whereby the pressurizing comprises pressurizing the inert gas in the closed actuation loop.
35. The method of claim 33 wherein the providing a fluid in the closed actuation loop comprises providing a hydraulic fluid in the closed actuation loop, whereby the pressurizing comprises pressurizing the hydraulic fluid in the closed actuation loop.
36. The method of claim 33 further comprising:
- reducing the effects of progressivity with the volume bottle.
37. The method of claim 33 further comprising:
- locking the double-acting fluid controlled actuator in any position along the range of motion of the double-acting fluid controlled actuator.
38. The method of claim 33 further comprising:
- lowering the load.
39. A method for extending and retracting a bollard comprising:
- positioning a foundation below a surface;
- mounting an anchor housing in the foundation;
- moveably coupling a bollard apparatus to the anchor housing;
- coupling a double-acting fluid controlled actuator to the bollard apparatus;
- coupling a volume bottle to the double-acting fluid controlled actuator to form a closed actuation loop;
- providing a fluid in the closed actuation loop;
- pressurizing the fluid in the closed actuation loop; and
- lifting the bollard apparatus above the surface.
40. The method of claim 39 wherein the providing a fluid in the closed actuation loop comprises providing an inert gas in the closed actuation loop, whereby the pressurizing comprises pressurizing the inert gas in the closed actuation loop.
41. The method of claim 39 wherein the providing a fluid in the closed actuation loop comprises providing a hydraulic fluid in the closed actuation loop, whereby the pressurizing comprises pressurizing the hydraulic fluid in the closed actuation loop.
42. The method of claim 39 further comprising:
- reducing the effects of progressivity with the volume bottle.
43. The method of claim 39 further comprising:
- locking the bollard apparatus in any position along the range of motion of the bollard apparatus.
44. The method of claim 39 further comprising:
- lowering the bollard apparatus.
45. A load lifting apparatus comprising:
- a double-acting piston-type cylinder comprising an extending chamber and a retracting chamber;
- a fluid transmission coupling comprising a first end coupled to the extending chamber and a second end coupled to the retracting chamber;
- a volume bottle coupled to the double-acting piston-type cylinder between the first end and the second end of the fluid transmission coupling, the volume bottle operable to substantially reduce the effects of progressivity in the double-acting piston-type cylinder, whereby the double-acting piston-type cylinder, the volume bottle, and the fluid transmission coupling form a closed actuation loop;
- a volume of pressurized inert gas in the closed actuation loop;
- a pressurizing valve coupled to the closed actuation loop, the pressurizing valve operable to allow the volume of pressurized inert gas in the closed actuation loop to be pressurized; and
- a locking member coupled to the closed actuation loop, the locking member operable to allow the double-acting piston-type cylinder to be actuated by allowing the pressurized inert gas to be transmitted through the fluid transmission coupling and operable to prevent the double-acting piston-type cylinder from being actuated by preventing the pressurized inert gas from being transmitted through the fluid transmission coupling.
46. A load lifting apparatus comprising:
- a double-acting piston-type cylinder comprising an extending chamber and a retracting chamber;
- a fluid transmission coupling comprising a first end coupled to the extending chamber and a second end coupled to the retracting chamber;
- a hydraulic accumulator coupled to the double-acting piston-type cylinder between the first end and the second end of the fluid transmission coupling, the hydraulic accumulator operable to substantially reduce the effects of progressivity in the double-acting piston-type cylinder, whereby the double-acting fluid controlled actuator, the hydraulic accumulator, and the fluid transmission coupling form a closed actuation loop;
- a volume of hydraulic fluid in the closed actuation loop;
- a pressurizing valve coupled to the closed actuation loop, the pressurizing valve operable to allow the volume of hydraulic fluid in the closed actuation loop to be pressurized;
- a locking member coupled to the closed actuation loop, the locking member operable to allow the double-acting piston-type cylinder to be actuated by allowing the hydraulic fluid to be transmitted through the fluid transmission coupling and operable to prevent the double-acting piston-type cylinder from being actuated by preventing the hydraulic fluid from being transmitted through the fluid transmission coupling; and
- a pump coupled to the closed actuation loop and operable to actuate the double-acting piston-type cylinder by moving the hydraulic fluid through the fluid transmission coupling in a plurality of directions.
47. A bollard system comprising:
- a foundation positioned below a surface;
- an anchor housing mounted to the foundation; and
- a bollard apparatus moveably coupled to the anchor housing, the bollard apparatus comprising: a double-acting piston-type cylinder comprising an extending chamber and a retracting chamber, the double-acting piston type cylinder coupled to the bollard apparatus and operable to extend the bollard apparatus above the surface and retract the bollard apparatus below the surface; a fluid transmission coupling comprising a first end coupled to the extending chamber and a second end coupled to the retracting chamber; a volume bottle coupled to the double-acting fluid controlled actuator between the first end and the second end of the fluid transmission coupling, the volume bottle operable to substantially reduce the effects of progressivity in the double-acting piston-type cylinder, whereby the double-acting fluid controlled actuator, the volume bottle, and the fluid transmission coupling form a closed actuation loop; a volume of pressurized inert gas in the closed actuation loop; a pressurizing valve coupled to the closed actuation loop, the pressurizing valve operable to allow the volume of pressurized inert gas in the closed actuation loop to be pressurized; and a locking member coupled to the closed actuation loop, the locking member operable to allow the double-acting piston-type cylinder to be actuated by allowing the pressurized inert gas to be transmitted through the fluid transmission coupling and operable to prevent the double-acting piston-type cylinder from being actuated by preventing the pressurized inert gas from being transmitted through the fluid transmission coupling.
48. A bollard system comprising:
- a foundation positioned below a surface;
- an anchor housing mounted to the foundation; and
- a bollard apparatus moveably coupled to the anchor housing, the bollard apparatus comprising: a double-acting piston-type cylinder comprising an extending chamber and a retracting chamber, the double-acting piston type cylinder coupled to the bollard apparatus and operable to extend the bollard apparatus above the surface and retract the bollard apparatus below the surface; a fluid transmission coupling comprising a first end coupled to the extending chamber and a second end coupled to the retracting chamber; a hydraulic accumulator coupled to the double-acting piston-type cylinder between the first end and the second end of the fluid transmission coupling, the volume bottle operable to substantially reduce the effects of progressivity in the double-acting piston-type cylinder, whereby the double-acting piston-type cylinder, the hydraulic accumulator, and the fluid transmission coupling form a closed actuation loop; a volume of hydraulic fluid in the closed actuation loop; a pressurizing valve coupled to the closed actuation loop, the pressurizing valve operable to allow the volume of hydraulic fluid in the closed actuation loop to be pressurized; a locking member coupled to the closed actuation loop, the locking member operable to allow the double-acting piston-type cylinder to be actuated by allowing the hydraulic fluid to be transmitted through the fluid transmission coupling and operable to prevent the double-acting piston-type cylinder from being actuated by preventing the hydraulic fluid from being transmitted through the fluid transmission coupling; and a pump coupled to the closed actuation loop and operable to actuate the double-acting piston-type cylinder by moving the hydraulic fluid through the fluid transmission coupling in a plurality of directions.
49. A method for lifting a load comprising:
- providing a double-acting piston-type cylinder;
- coupling a volume bottle to the double-acting piston-type cylinder in a closed actuation loop;
- providing a fluid in the closed actuation loop;
- positioning a load on the double-acting piston-type cylinder;
- pressurizing the fluid in the closed actuation loop to counter-balance the weight of the load;
- lifting the load;
- locking the double-acting piston-type cylinder in any position along the range of motion of the double-acting piston-type cylinder;
- unlocking the double-acting piston-type cylinder;
- lowering the load; and
- reducing the effects of progressivity with the volume bottle.
50. A method for extending and retracting a bollard comprising:
- positioning a foundation below a surface;
- mounting an anchor housing in the foundation;
- moveably coupling a bollard apparatus to the anchor housing;
- coupling a double-acting piston-type cylinder to the bollard apparatus;
- coupling a volume bottle to the double-acting piston-type cylinder in a closed actuation loop;
- providing a fluid in the closed actuation loop;
- pressurizing the fluid in the closed actuation loop to counter-balance the weight of the load;
- lifting the bollard apparatus above the surface;
- locking the bollard apparatus in any position along the range of motion of the bollard apparatus;
- unlocking the bollard apparatus;
- lowering the bollard apparatus; and
- reducing the effects of progressivity with the volume bottle.
Type: Application
Filed: Feb 22, 2005
Publication Date: Aug 24, 2006
Applicant: Perimeter Defense Technologies, LP (Midland, TX)
Inventor: Joe Cobb (Midland, TX)
Application Number: 11/062,359
International Classification: E01F 13/04 (20060101);