Apparatus for providing optical radiation
Apparatus for providing optical radiation (10) comprising a pump array (8) for providing pump radiation (7), a first pump combiner (1), and a waveguide (3), wherein the pump radiation (7) from the pump array (8) is coupled into the waveguide (3) via the first pump combiner (1), and wherein the waveguide (3) comprises a pump guide (4) for guiding the pump radiation (7), and a gain medium (5) which emits the optical radiation (10) when it is pumped by the pump radiation (7).
This invention relates to an apparatus for providing optical radiation. The apparatus can take various forms, for example a laser, a Q-switched laser, or a master oscillator power amplifier. The invention has application for materials processing.
BACKGROUND TO THE INVENTIONPulsed neodymium yttrium aluminium garnet (NdYAG) lasers are widely used in industrial processes such as welding, cutting and marking. Care has to be taken in these processes to ensure that the plasmas generated by the laser does not interfere with the incoming laser pulses. The relatively low pulse repetition rates (6 kHz) at high peak powers that are achievable in a NdYAG laser have led to their wide application in laser machining.
Fibre lasers are increasingly being used for materials processing applications such as welding, cutting and marking. Their advantages include high efficiency, robustness and high beam quality. Examples include femtosecond lasers for multiphoton processing such as the imaging of biological tissues, Q-switched lasers for machining applications, and high-power continuous-wave lasers. Their disadvantage is their relatively low energy storage capacity as compared to NdYAG lasers. For this reason, the pulse repetition frequency at high peak powers is relatively high (20 kHz) as compared to NdYAG lasers.
In many applications, fibre lasers need to compete with the more mature diode pumped solid state lasers. In order to do so, much greater optical powers need to be achieved, with high reliability and lower cost.
An aim of the present invention is to provide an apparatus for providing optical radiation that reduces the above aforementioned problems.
SUMMARY OF THE INVENTIONAccording to a non-limiting embodiment of the present invention, there is provided apparatus for providing optical radiation comprising a pump array for providing pump radiation, a first pump combiner, and a waveguide, wherein the pump radiation from the pump array is coupled into the waveguide via the first pump combiner, and wherein the waveguide comprises a pump guide for guiding the pump radiation, and a gain medium which emits the optical radiation when it is pumped by the pump radiation.
The apparatus may comprise a plurality of pump arrays and a plurality of second pump combiners. The pump radiation emitted by each of the pump arrays may be combined together by different ones of the second pump combiners. The apparatus may comprise a beam shaper for spatially redistributing the pump radiation.
The first pump combiner may comprise an array of first pump waveguides. The first pump waveguides may be optical fibre waveguides. The optical fibre waveguides may comprise glass waveguides having a coating. The optical fibre waveguides may comprise microstructured fibres. The optical fibre waveguides may be configured to guide light within a circular core. The optical fibre waveguides may be configured to guide light within a non-circular core.
The array of first pump waveguides may be configured to have substantially the same cross-sectional shape as the pump guide.
The numerical aperture of the pump guide may be at least equal to the numerical aperture of the first pump waveguide. The numerical aperture of the pump guide may be at least 1.5 times the numerical aperture of the first pump waveguide. The numerical aperture of the pump guide may be at least 2 times the numerical aperture of the first pump waveguide.
The pump guide of the waveguide and the first pump waveguide of the first pump combiner may each be defined by a cross-sectional area and a numerical aperture, and the product of the pump guide's cross-sectional area and the square of its numerical aperture may be at least equal to the sum of the products of the first pump waveguides' cross-sectional areas and the squares of their numerical apertures.
The second pump combiners may each comprise an array of second pump waveguides. The second pump waveguides may be optical fibre waveguides. The optical fibre waveguides may comprise glass waveguides with a coating. The optical fibre waveguides may comprise microstructured fibres. The optical fibre waveguides may be configured to guide light within a circular core. The optical fibre waveguides may be configured to guide light within a non-circular core.
The numerical aperture of the pump guide may be at least equal to the numerical aperture of the second pump waveguide. The numerical aperture of the pump guide may be at least 1.5 times the numerical aperture of the second pump waveguide. The numerical aperture of the pump guide may be at least 2 times the numerical aperture of the second pump waveguide.
The product of the pump guide's cross-sectional area and the square of its numerical aperture may be at least equal to the sum of the products of the second pump waveguides' cross-sectional areas and the squares of their numerical apertures.
The waveguide may be end pumped. The waveguide may be core pumped. Alternatively or in addition the waveguide may be cladding pumped. Alternatively or in addition the waveguide may be side pumped.
The waveguide may be an optical fibre waveguide.
The waveguide may be a planar waveguide. The planar waveguide may be a glass waveguide. The planar waveguide may be a crystal waveguide. The crystal waveguide may comprise yttrium aluminium garnet (YAG).
The waveguide may comprise a core and a cladding. The core may be centrally located in the pump guide. The core may be offset from the centre of the pump guide. The waveguide may comprise a microstructured mesh surrounding the cladding. The waveguide may have two ends, and wherein the microstructure mesh is sealed in at least one of the ends of the waveguide.
The pump guide may have a circular cross-section.
The pump guide may include at least one flat surface. The pump guide may be substantially rectangular. The pump guide may have an aspect ratio of at least seven to one. The pump guide may have a D-shape.
The gain medium may comprise rare-earth dopant. The rare earth dopant may be selected from the group comprising Ytterbium, Erbium, Neodymium, Praseodymium, Thulium, Samarium, Holmium and Dysprosium, or is Erbium codoped with Ytterbium, or is Neodymium codoped with Ytterbium.
The rare earth dopant may comprise Ytterbium and the pump array may emit at a wavelength that is absorbed by the Ytterbium.
The rare earth dopant may be contained in the core. The rare earth dopant may be contained in the cladding. The rare earth dopant may be contained in both the core and the cladding.
The rare earth dopant may be provided in a region surrounding the centre of the waveguide. The region surrounding the centre of the waveguide may be a ring surrounding the core. The ring may have a thickness in the range 1 to 10 μm.
The gain medium may comprise stimulated Raman scattering. The gain medium may comprise stimulated Brillouin scattering.
The apparatus may comprise a plurality of first pump combiners and a plurality of waveguides. The waveguides may be configured in series. Alternatively or in addition, the waveguides may be configured in parallel. The apparatus may comprise a beam shaper for spatially redistributing the pump radiation. The waveguides may be configured such that optical radiation emitted from them is focussed in substantially a common spot.
The apparatus may include feedback means.
The apparatus may comprise a source of input optical radiation.
The apparatus may include an optical switch. The optical switch may operate at a pulse repetition frequency in the range 100 Hz to 100 kHz. The pulse repetition frequency may be in the range 5 kHz to 10 kHz.
The pump array may comprise an array of single emitters.
The pump array may comprise a semiconductor laser bar.
The pump array may comprise a semiconductor laser stack.
The pump array may comprise an array of vertical cavity surface emitting lasers. The vertical cavity surface emitting lasers may be on a common substrate. The vertical cavity surface emitting lasers may be configured in a two dimensional array.
The apparatus may be in the form of an amplifier, a laser, a Q-switched fibre laser or a master oscillator power amplifier.
BRIEF DESCRIPTION OF THE DRAWINGSEmbodiments of the invention will now be described solely by way of example and with reference to the accompanying drawings in which:
FIGS. 3 to 5 show examples of optical fibres;
FIGS. 6 to 9 show examples of optical fibre arrangements;
FIGS. 12 to 17 show examples of waveguides;
With reference to
The pump array 8 shown in
Fibres 30, 40, 50 and 60 are examples of the first and second pump waveguides 21, 22 shown in
A solution to this reduction in brightness is illustrated in
Referring to
Referring to
The numerical aperture of the pump guide 4 may be at least equal to the numerical aperture of the first pump waveguide 21. The numerical aperture of the pump guide 4 may be at least 1.5 times the numerical aperture of the first pump waveguide 21. The numerical aperture of the pump guide 4 may be at least 2 times the numerical aperture of the first pump waveguide 21. Increasing the numerical aperture of the waveguides as light propagates along the structure is advantageous for high-power lasers and amplifiers because it allows smaller diameter waveguides to be utilized.
In particular, the product of the pump guide's 4 cross-sectional area and the square of its numerical aperture (on end 23) is preferably at least equal to the sum of the products of the first pump waveguides' 21 cross-sectional areas and the squares of their numerical apertures. By cross-sectional area, it is meant the cross-section through which the pump radiation 7 is guided. Thus in
The design considerations for the second pump combiner 2 shown in
The numerical aperture of the pump guide 4 may be at least equal to the numerical aperture of the second pump waveguide 2. The numerical aperture of the pump guide 4 may be at least 1.5 times the numerical aperture of the second pump waveguide 22. The numerical aperture of the pump guide 4 may be at least 2 times the numerical aperture of the second pump waveguide 22.
The product of the pump guide's 4 cross-sectional area and the square of its numerical aperture is preferably at least equal to the sum of the products of the second pump waveguides' 22 cross-sectional areas and the squares of their numerical apertures.
The numerical aperture of the first pump waveguides 21 may be the same as the numerical aperture of the second pump waveguides 22.
The waveguide 3 may be end pumped (as shown in
End and side pumping techniques are described in U.S. Pat. Nos. 4,674,830, 4,938,556 and 4,553,238, PCT patent application No. WO 96/20519, and European patent application No. 0893862 which are hereby incorporated herein by reference. Techniques include core pumping (whereby pump energy is launched into and is guided by the core of a waveguide) and/or cladding pumping (whereby pump energy is launched into and is guided by the cladding of a waveguide).
The waveguide 3 may be an optical fibre waveguide.
The waveguide 3 may be a planar waveguide. The planar waveguide may be a glass waveguide. The planar waveguide may be a crystal waveguide. The crystal waveguide may comprise YAG.
The waveguide 3 may be an optical fibre waveguide comprising a core and a cladding. The pump guide 4 can be the core and/or the cladding, or be formed by all or part of the core and/or all or part of the cladding.
There are various design features in the fibres 120, 130, 140, 150, 160, 170. Design features in one of these fibres can be used in another one of these fibres, and these fibres form examples of the waveguide 3. The cores 121 of these waveguides 3 can be conventional step index cores, or be of a more complex design, for example a large mode area waveguide such as that described in U.S. Pat. No. 6,614,975 which is hereby incorporated herein by reference. Other examples of the waveguide 3 include so-called holey or microstructured fibres.
The gain medium 5 may comprise rare-earth dopant 123 as described with reference to FIGS. 12 to 17. The rare earth dopant 123 may comprise a rare earth dopant selected from the group comprising Ytterbium, Erbium, Neodymium, Praseodymium, Thulium, Samarium, Holmium and Dysprosium, or is Erbium codoped with Ytterbium, or is Neodymium codoped with Ytterbium, or is doped with a transition metal or semiconductor.
The rare earth dopant 123 may comprise Ytterbium and the pump array 8 may emit at a wavelength that is absorbed by the Ytterbium.
The gain medium 5 may comprise stimulated Raman scattering. The gain medium 5 may comprise stimulated Brillouin scattering.
The apparatus may comprise a plurality of first pump combiners 1 and a plurality of waveguides 3 as shown in
Pump radiation 7 from the pump arrays 8 is also routed through to the waveguide 202 via the first and second beam combiners 1, 2. Optionally, the MOPA 200 may comprise waveguides 201 for converting multimode pump radiation 7 into single mode pump radiation 205. For example, the waveguides 201 may comprise the fibre 130 which may be ring doped with Ytterbium. When the Ytterbium is pumped by 915 nm laser diodes, it will emit laser radiation in the 980 nm window which can be used to pump Ytterbium ions doped in the waveguide 202 in a wavelength range 1040 nm to 1140 nm. Alternatively, waveguides 201 may emit laser radiation in the wavelength range 1040 nm to 1140 nm and this can be used to provide a pump source for Raman or Brillouin amplification in waveguide 202.
The pump array 8 shown in the preceding Figures may comprise an array of single emitters, a semiconductor laser bar, a semiconductor laser stack, or an array of vertical cavity surface emitting lasers. The vertical cavity surface emitting lasers may be on a common substrate. The vertical cavity surface emitting lasers may be configured in a two dimensional array. The invention has particular application when the total pump power emitted by the pump arrays 8 is in the range 10 W to 10 kW, and more importantly when the total pump power is in the range 100 W to 10 kW.
The apparatus may be in the form of an amplifier, a laser, a Q-switched fibre laser or a master oscillator power amplifier.
It is to be appreciated that the embodiments of the invention described above with reference to the accompanying drawings have been given by way of example only and that modifications and additional components may be provided to enhance performance. In addition, the invention can be considered to be a laser, a Q-switched laser, or a master oscillator power amplifier.
The present invention extends to the above-mentioned features taken in isolation or in any combination.
Claims
1-71. (canceled)
72. Apparatus for providing optical radiation comprising a pump array configured to provide pump radiation, a first pump combiner, and a waveguide, wherein the pump radiation from the pump array is coupled into the waveguide via the first pump combiner, and wherein the waveguide comprises a pump guide for guiding the pump radiation, and a gain medium which emits the optical radiation when it is pumped by the pump radiation.
73. Apparatus according to claim 72 further comprising a plurality of pump arrays and a plurality of second pump combiners, wherein pump radiation emitted by each of the pump arrays is combined together by different ones of the second pump combiners.
74. Apparatus according to claim 72 and further comprising a transmission cable for routing pump radiation to the waveguide.
75. Apparatus according to claim 74 wherein the transmission cable has a length of between 1 m and 1 km.
76. Apparatus according to claim 74 wherein the pump array is located in a location that is readily serviced within a factory.
77. Apparatus according to claim 74 wherein the apparatus comprises a plurality of the waveguides and an optical switch for routing the pump radiation to different ones of the waveguides.
78. Apparatus according to claim 72 further comprising a beam shaper for spatially redistributing the pump radiation.
79. Apparatus according to claim 72 wherein the first pump combiner comprises an array of first pump waveguides.
80. Apparatus according to claim 79 wherein the first pump waveguides are optical fibre waveguides.
81. Apparatus according to claim 80 wherein the optical fibre waveguides have a non-circular core.
82. Apparatus according to claim 81 wherein the pump array comprises at least one laser diode that is single moded in a first direction and multimoded in a second direction, and the optical fibre waveguide is low moded in the first direction and multimoded in the second direction.
83. Apparatus according to claim 82 wherein the optical fibre waveguide is single-moded in the first direction.
84. Apparatus according to claim 73 wherein the second pump combiner comprises an array of second pump waveguides.
85. Apparatus according to claim 84 wherein the second pump waveguides are optical fibre waveguides.
86. Apparatus according to claim 85 wherein the optical fibre waveguides have a non-circular core.
87. Apparatus according to claim 86 wherein the pump array comprises at least one laser diode that is single moded in a first direction and multimoded in a second direction, and the optical fibre waveguide is low moded in the first direction and multimoded in the second direction.
88. Apparatus according to claim 87 wherein the optical fibre waveguide is single-moded in the first direction.
89. Apparatus according to claim 72 wherein the pump guide includes at least one flat surface.
90. Apparatus according to claim 72 wherein the gain medium comprises at least one rare-earth dopant selected from the group comprising Ytterbium, Erbium, Neodymium, Praseodymium, Thulium, Samarium, Holmium and Dysprosium.
91. Apparatus according to claim 72 and comprising a plurality of first pump combiners and a plurality of waveguides.
92. Apparatus according to claim 72 and comprising a source of input optical radiation.
93. Apparatus according to claim 72 and including an optical switch.
94. Apparatus according to claim 93 wherein the optical switch is operated at a pulse repetition frequency in the range 100 Hz to 100 kHz.
95. Apparatus according to claim 94 wherein the pulse repetition frequency is in the range 5 kHz to 10 kHz.
96. Apparatus according to claim 72 wherein the pump array comprises a plurality of single emitters.
97. Apparatus according to claim 72 wherein the pump array comprises a semiconductor laser bar.
98. Apparatus according to claim 72 wherein the pump array comprises a semiconductor laser stack.
99. Apparatus according to claim 72 wherein the pump array comprises an array of vertical cavity surface emitting lasers.
100. Apparatus according to claim 72 and in the form of an amplifier, a laser, a Q-switched fibre laser or a master oscillator power amplifier.
Type: Application
Filed: Feb 6, 2004
Publication Date: Sep 14, 2006
Patent Grant number: 7321710
Inventors: William Clarkson (Hampshire), David Payne (Hampshire), Malcolm Varnham (Hampshire), Mikhail Zervas (Hampshire)
Application Number: 10/544,551
International Classification: G02B 6/02 (20060101);