Enhanced gas distribution system

Abstract

An economical system provides gaseous hydrocarbon to numerous locations (16, 18) that are each in the vicinity of an ocean coast, so the local inhabitants have access to low cost, easily supplied by pipeline and clean-burning natural gas. One system includes at least one self-propelled FSRU (floating storage and regas unit, 200 in FIG. 6) that unloads LNG from a tanker (202) that has sailed more than 400 km. The FSRU sails a much smaller distance, such as 25 km, to a local facility (12A, 14A) where a regas unit (210) on the FSRU heats the LNG and delivers the gas.

Description

CROSS-REFERENCE

This is a continuation-in-part of U.S. patent application Ser. No. 11/343,674 filed Jan. 31, 2006, which claimed priority from U.S. provisional patent application Ser. No. 60/653,734 filed Feb. 17, 2005.

BACKGROUND OF THE INVENTION

Natural gas is the most common type of hydrocarbon that is in a gaseous state at common environmental temperatures (e.g. 8°C.). Natural gas is well recognized as a low cost, easily-handled and clean burning fuel, as it is often priced below liquid oil, it can be distributed to households and businesses by pipeline, and it creates little emissions other than carbon dioxide. Natural gas is produced at many locations in much larger quantities than can be used locally, and it is transported to faraway customers by cooling it as to −160° C. to produce LNG (liquefied natural gas). The LNG is transported in tankers that each has a capacity of more than 50 million standard (atmospheric pressure and environmental temperature) cubic feet of natural gas, to far away receiving locations. The receiving locations are usually large facilities in developed countries where the large amounts of natural gas can be sold at market prices. The owners of the large LNG receiving facilities spend large amounts to provide extensive distribution pipelines for the gas, and the owners enter into long term (20 plus years) contracts with the suppliers of LNG.

There is a demand for natural gas in isolated communities of developing countries, with many of such communities being located near ocean coasts. Some examples are the islands of Indonesia and the Phillippines. Although gas could be supplied by LNG tankers to such isolated communities, the demand at each community is too small to justify the cost of a facility that can offload and regas (heat) the large amount of LNG carried by each tanker, and LNG suppliers generally are not interested in providing additional small tankers. A system that enabled natural gas to be provided to isolated coastal communities, would be of value.

SUMMARY OF THE INVENTION

In accordance with one embodiment of the invention, an economical system is provided for distributing natural gas to each of a plurality of local coastal stations positioned in the vicinity of costal communities. The system includes a local supply station that supplies the natural gas to shuttle boats, or barges that each has a limited storage capacity. Each barge sails or is towed to one or more local coastal stations where the natural gas is unloaded to a receiving facility on a local coastal station. The local coastal station distributes the natural gas to customers lying in the vicinity of the local coastal station. Where the natural gas has been delivered as LNG (liquefied natural gas) by a tanker (storage capacity of at least 50 million standard cubic feet of natural gas) to the local supply station, with the gas having been cooled to about −160° C. to constitute LNG, the supply station merely stores the LNG and offloads LNG to the barges. The barges are designed to carry LNG, and the barges or coastal stations have regas equipment for heating the LNG to gasify it and to heat it, preferably to at least −10° C., so the gaseous warmed natural gas can be delivered though pipelines to customers in the vicinity of the local coastal station. Where the natural gas has been produced from an underground reservoir at the supply station, the gaseous natural gas is delivered to barges that are constructed to carry CNG (compressed natural gas) to the local coastal stations.

In one system, an LNG tanker that has travelled over 400 km unloads LNG to a self-propelled local vessel that stores LNG and that vessel travels much less than 400 km, such as 25 km, to a coastal facility where the local vessel heats the LNG to produce gas that is transferred to the coastal facility. One or more self-propelled local vessels such as FSRU (floating storage and regas unit) vessels carry LNG a short distance (less than 400 km) from a tanker to a coastal facility.

The novel features of the invention are set forth with particularity in the appended claims. The invention will be best understood from the following description when read in conjunction with the accompanying drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a plan view of a gas distribution system for economically providing natural gas to numerous isolated coastal communities.

FIG. 2 is an isometric view of a local coastal station, and showing in phantom lines a shuttle in the process of offloading LNG from the shuttle into the local coastal station.

FIG. 3 is a plan view of a gas distribution system of another embodiment of the invention.

FIG. 4 is a plan view of a system of another embodiment of the invention.

FIG. 5 is a side view of FIG. 4.

FIG. 6 is a plan view of another system that uses an FSRU (floating storage and regas unit).

FIG. 7 is a plan view of another system, which uses a plurality of smaller FSRU's.

FIG. 8 is a plan view of another system where the FSRU is moored to the sea floor during LNG transfer from a tanker.

FIG. 9 is a plan view showing a tanker and FSRU tied together and both sailing during LNG transfer.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

FIG. 1 shows a distribution system 10 for distributing natural gas (hydrocarbons that are gaseous at environmental temperatures such as 8° C. and atmospheric pressure) to each of a plurality of local coastal stations 12, 14 that lie in the vicinity of small coastal communities 16, 18 that are usually separated from each other by a plurality of kilometers. Each community generally includes less than one million people within 20 kilometers of the coastal station. The natural gas has been produced from underground (under the land and/or the sea) reservoirs that contain significant quantities of natural gas. Such reservoirs usually contain significant amounts of liquid oil (hydrocarbons that are liquid at 8° C. and atmospheric pressure) that is more easily transported to far-away customers and that is therefore more valuable to the hydrocarbon producer. Until the last few years, such produced natural gas which could not be delivered by short pipelines to local communities was often flared (burned just to get rid of it). More recently, the price of natural gas has risen so it is economical to transport natural gas to far away customers.

Currently, natural gas has been transported by cooling the natural gas to below the temperature at which it is liquid at atmospheric pressure, such as −160° C. (−256° F.) to create LNG (liquefied natural gas), and loading it into special insulated tanks on an LNG tanker. Large tankers that can store at least 50 million cubic feet of standard gas (gas at an environmental temperature such as 8° C. and atmospheric pressure) have been used. The receiving station was provided with facilities for unloading all of the LNG from the tanker in a short time such as a few days, because the rental rate for such tankers is about $100,000 per day. The receiving station also had facilities for storing the LNG and regasing it (heating the LNG to gasify it) quickly and for distributing all of the natural gas to customers. The owners of the receiving station typically entered into contracts requiring them to purchase large quantities of natural gas for long periods such as over 20 years, and the producer would enter into such contracts before building or acquiring the gas liquefying facility and tanker(s). The receiving stations were usually located in developed countries at locations with access to large cities.

There is a great demand for natural gas in smaller isolated communities. Natural gas can cost less than liquid oil, it is easily distributed limited distances by pipeline, and it has limited emissions (substantially only carbon dioxide). Producers who fill tankers with LNG have previously ignored such isolated communities, largely because of the limited demand for natural gas in each isolated community. In accordance with the present invention, applicant provides gas distribution systems that allow natural gas to be economically distributed to such isolated communities, at least when such communities lie in the vicinities of ocean coasts.

The gas distribution system 10 shown in FIG. 1 includes an LNG tanker 20 that carries large amounts (at least 50 million standard cubic feet) of LNG (liquefied natural gas) from a distant LNG source 22 to a local supply station, or hub 24. At the local supply station 24, a mass of LNG is offloaded from the tanker through a facility 25 to a storage facility 30 of the station, which includes insulated tanks 26 where the very cold LNG is stored. It may take a few days to unload the LNG from the tanker. The offloaded LNG is not heated to turn it into gas, as has been previously done at LNG tanker receiving stations, but it is kept cold and liquid as by the use of refrigeration equipment 32 and highly insulated tanks. The local supply station may be located on land or in the sea, so it is not necessarily on or close to a coast.

The gas distribution system also includes LNG barges, or shuttle boats such as 40 that carries LNG from the local supply station 24 to at least one of the local coastal station 12, 14 that lies at the coast or shore 84 of a sea 44, and in the vicinity of a community 16, 18 that consumes natural gas (either directly or by consuming electricity produced using natural gas as fuel). The shuttle boat 40 has an LNG-holding capacity less than 50% and usually less than 25% of the capacity of the tanker.

At intervals, the shuttle boat 40 sails to the local supply station 24, where insulated tanks 50 on the shuttle boat receive LNG that has been stored at the local supply station. The shuttle boat then sails away to one of the local coastal stations such as 12. At the local coastal station, the LNG is heated to regas it and the gaseous hydrocarbons are transferred through an underwater (in-the-water) conduit 52 to a gas storage facility of the coastal station (which may comprise a network of pipelines 54). In FIG. 2, the local coastal station includes a floating structure 60 that is moored to the sea floor 62 as by a turret 68 moored by catenary lines, to allow the structure to weathervane, or the structure is spread moored. FIG. 2 shows a shuttle boat 40 that does not carry LNG heating equipment (although it could at 61), but the floating structure 60 of the coastal station does carry such equipment 63. Such heating equipment for regasing includes a heat transfer system 64 that has a hose or pipe 66 that takes in sea water and another hose or pipe 70 that releases cold water to the sea, or that uses ambient air to heat the LNG. Heat transferred away from the water is used to heat the LNG so it becomes a gas, and to further heat the very cold gas to a temperature, preferably of at least −10° C. and preferably warmer, so large amounts of ice do not form on pipes that carry the gas.

In FIG. 2 the floating structure carries a power plant 74 that generates electricity, using hydrocarbon gas as fuel. The electricity is passed though a swivel 80 on the turret 68 and through an underwater cable 82 to shore 84 (FIG. 1) where the electricity is distributed to customers. In addition, gaseous hydrocarbon is passed though a swivel 90 (FIG. 2) on the turret and through an underwater pipeline 92 to the shore where it is distributed to customers. If the shuttle boat capacity is much greater than the demand for natural gas from the local coastal station 12, then the shuttle may sail away to a next local coastal station 14 (FIG. 1) to unload LNG at the second station. Each shuttle boat may be self propelled, or may be pulled by a tugboat. However, it is desirable that all shuttle boats be of the same design to minimize costs. A shuttle boat can be used to store additional LNG at the local supply station.

FIG. 3 shows a system 110 in which a local supply station 112 produces natural gas from an underground (under the land or the sea) hydrocarbon reservoir 114 that contains natural gas. Although it would be possible to refrigerate the natural gas to turn it into LNG (liquefied natural gas) so large quantities could be carried in a shuttle, applicant prefers to not refrigerate the gas, but to use shuttles 120 that have pressure tanks 122 that carry highly pressurized natural gas in a gaseous state (e.g. at 3000 psi). For a given size shuttle, the mass of natural gas that can be carried by a shuttle boat is less for a shuttle that carries CNG (compressed natural gas) than for a shuttle that carries LNG (liquefied natural gas). However, the fact that the natural gas does not have to liquefied and later regassed, usually makes it more economical to transport CNG in the shuttle boat for short distances. Where the local coastal stations 130, 132 are close to the local supply station 112, such as no more than 400 kilometers away, so a shuttle boat one-way trip can be accomplished in one day, the limited storage capacity of the CNG shuttle is largely compensated for by the faster loading and unloading of the shuttle boat and by more trips of the shuttle boat between the supply station 112 and a local coastal station 130 and/or 132, and possibly by using more but cheaper shuttle boats for a given gas distribution system. The CNG on a shuttle is offloaded to a tank 134 on the local coastal station, and is delivered through a conduit 136 for local consumption.

The local supply station 112 is shown as including a floating production unit 140 that carries equipment 142 for processing produced hydrocarbons. Natural gas is stored under pressure in tanks 144, and is offloaded to a shuttle boat at 120A when the shuttle boat returns. The storage capacity in tanks 144 is preferably at least 5 million standard cubic feet of natural gas, and the storage capacity is preferably greater than the storage capacity in a single shuttle boat.

A natural gas distributing system can be set up at minimal cost by establishing a local supply station and a limited number of coastal stations such as one of them. Where the local supply station obtains natural gas by producing it from a local hydrocarbon reservoir, the cost for the local supply station can be minimal because limited storage capacity is required and no refrigeration system is required. In that case, the local supply station will be set up in the vicinity of a hydrocarbon reservoir that produces large amounts of gaseous hydrocarbons. The local supply may be located offshore or onshore, and may be connected by a pipeline to a production facility lying over a reservoir. Where the local supply station receives LNG from a distant source, the initial cost for the local supply station is greater because it usually must have sufficient LNG storage capacity to store all of the LNG offloaded from a large tanker (minus the amount of LNG that is regassed while the tanker is offloaded). It is possible to make arrangements with an LNG supplier so a tanker arrives with a new shipment of LNG only when needed (which will be more frequent when the system expands). The initial cost for an LNG local distribution system is greater because the shuttle boat(s) or local station(s) must have heating, or regas, facilities. However, once other local communities see that natural gas is available locally, they are more likely to advance funds to build additional coastal station to receive LNG or CNG.

FIGS. 4 and 5 show a system 160 which includes a station 162 that can be a local supply station or a local coastal station. The station 162 has insulated tanks 164 that store LNG. The station 162 is shown as including a floating structure 170 and a spread mooring facility 172 that includes lines 174 that extend to the sea floor. The floating structure has tanks 176 that are not insulated and that store liquid hydrocarbons (hydrocarbons that are liquid at ambient temperatures). The floating structure also has a power plant 182 that can use gaseous or liquid hydrocarbons as fuel to produce electricity. The electricity is delivered along an in-sea power cable 184 having a portion on the sea floor 185, to a shore-based distribution facility 186 that lies near a coast 188 and that distributes electricity to consumers.

The reason for storing a considerable amount of liquid fuel (e.g. 1 week of diesel fuel for the power plant) is to provide a reserve to energize the power plant 182 in the event that gaseous hydrocarbons are not available. It is much less expensive to provide uninsulated tanks 176 to store LNG, than to provide perhaps two additional insulated tanks similar to 164 and a refrigeration system to keep the stored LNG liquid for a long period of time. It is noted that a refrigeration system generally is not provided for the tanks 164 in a case where they receive LNG from a vessel 190 which is a tanker or a shuttle boat. This is because it is generally desirable to immediately heat such LNG which has been offloaded to the floating structure 170, for use in the power plant and to provide CNG (compressed natural gas) to shuttles that deliver it to a local coastal station. A valve structure 192 is controllable to direct natural gas from one of the tanks 164 (after the LNG has been warmed so it is gaseous) to the power plant 182, or to direct liquid hydrocarbons from a tank 176 to the power plant when warmed LNG is not available at the local supply station.

FIG. 6 shows a system 201 that provides gaseous hydrocarbons to one or more local coastal stations (12A, 14A) that are each in the vicinity of a sea coast. The system includes at least one self-propelled LNG-carrying local vessel such as an FSRU (floating storage and regas unit) 200 that offloads LNG (liquefied natural gas). The LNG was liquefied at a far-away liquefying station by cooling the natural gas to −160° C. The LNG is offloaded from a large LNG transport tanker (202) having a storage capacity of over 50 million standard cubic feet of natural gas. The tanker has traveled a distance A of over 400 km (often thousands of km) from an LNG liquefaction plant 204 to a location 206 where the tanker meets the FSRU and offloads LNG to the FSRU. The FSRU carries the LNG a distance B much less than 400 km (usually less than 100 km), such as 25 km, to one or a plurality of local coastal stations (12A, 14A), heats the LNG by a regas unit 210 on the FSRU to produce gaseous hydrocarbons, and transfers the gaseous hydrocarbons to an offshore receiving and distribution facility 212 of the local coastal station. The gaseous hydrocarbons are then used by the local coastal station as to distribute gaseous hydrocarbons to residents of the community or to fuel an electricity generating plant.

The FSRU can be a simpler and lower cost vessel than the large tanker. This is because the FSRU does not require resources for travelling long distances in a variety of seas. Such resources include fuel (especially for the return trip), long term refrigeration and updated navigation equipment and personnel. The regas unit 210 on the FSRU does not have to be carried by the tanker. The FSRU may be built without a refrigeration system, and it may merely compress evaporated LNG or vent it. It is possible to use an LNG-carrying local vessel without a regas unit on it and to provide regas equipment at the coastal facility.

The location 206 where LNG is transferred from the tanker 202 to the local vessel 200 can be in the open sea. The tanker and local vessel are held together, preferably by holding them together side-by-side, as by cables, as shown in FIG. 6. It is also possible for them to be connected in tandem.

FIG. 7 shows a system 220 that includes the LNG tanker 202 and two smaller local LNG storage vessels including the local vessel 222 and a similar second local ship 224. Each local vessel or ship carries a regas unit 226 and is a FSRU. The FSRU's can be attached to the tanker 202 and receive LNG from the tanker, at the same time or in sequence. Each local vessel or ship has a LNG capacity no more than 60% of tanker LNG-carrying capacity.

FIG. 8 shows a system 240 where the tanker 202 and FSRU 200 of FIG. 1 are connected together for transfer of LNG. In this system, the FSRU is temporarily held by a mooring system 242 that is anchored to the sea floor and that includes an outboard attachment 244 that allows the FSRU (and tanker) to weathervane. In FIG. 9, neither the tanker 202 nor the FSRU 200 are moored, but they sail together, as indicated by arrow 250, during the transfer of LNG. They sail more than a kilometer as all of the LNG to be transferred is transferred to the FSRU.

Thus, the invention provides systems for bringing natural gas to local communities that are in the vicinity (e.g. within 20 kilometers) of an ocean coast. This can be done by providing a self-propelled local vessel with LNG-carrying capacity such as an FSRU (floating storage and regas unit) which receives large amounts of LNG from a tanker. The local vessel carries the LNG to facilities at a local coastal station, where a regas unit on the local vessel or the coastal station heats the LNG to regas it, and pumps the gaseous hydrocarbons into the local facility.

Although particular embodiments of the invention have been described and illustrated herein, it is recognized that modifications and variations may readily occur to those skilled in the art, and consequently, it is intended that the claims be interpreted to cover such modifications and equivalents.

Claims

1. A method for supplying natural gas to at least one community with a coastal gas receiving facility located at a sea coast, comprising:

sailing a tanker carrying LNG (liquefied natural gas) by at least 400 kilometers from a natural gas liquefying station to an offloading region that lies a plurality of kilometers but less than 400 kilometers from said coastal gas receiving facility;

sailing a local vessel constructed to carry LNG to said offloading region, coupling said local vessel to said tanker, transferring LNG from said tanker to said local vessel, sailing said local vessel with LNG therein to said coastal gas receiving facility, heating LNG carried by the local vessel to generate gaseous hydrocarbons, and flowing the gaseous hydrocarbons through the coastal gas receiving facility.

2. The method described in claim 1 wherein:

said step of coupling said local vessel to said tanker and transferring LNG to said local vessel includes connecting said tanker to said local vessel so they move together, while neither one is moored to the sea floor, and sailing said tanker and said local vessel connected thereto in the open sea by a distance of more than one kilometer during said step of transferring.

3. The method described in claim 1 including:

operating a refrigeration system on said tanker while it is sailing by at least 400 km, but not operating a refrigeration system on the local vessel while it sails to said coastal gas receiving facility.

4. The method described in claim 1 including:

mooring said local vessel to the sea floor at a location in said offloading region so the local vessel remains at said location;

said step of coupling said local vessel to said tanker includes fixing said tanker to said local vessel so said tanker also remains in said location during the transfer of LNG to said local vessel.

5. The method described in claim 1 including:

sailing a second local ship vessel to said region, said local vessel and second local ship each having a capacity for storing LNG that is no more than 60% of the storage capacity of said tanker, and said step of offloading including offloading no more than 60% of the LNG stored in the tanker to said local vessel and no more than 60% to said second local ship.

6. A natural gas distribution system for supplying natural gas to a community where said natural gas has been transported as LNG (liquefied natural gas) by a tanker that has sailed at least 400 kilometers from a liquefying station to a location less than 400 km from said community, comprising:

at least one coastal gas receiving facility located at a sea coast in the vicinity of said community;

at least a first self-propelled local vessel that is constructed to receive LNG from said tanker and move under its own power to said coastal gas receiving facility;

a regas unit that lies at said coastal gas receiving facility when said local vessel is there, and that heats LNG to produce gaseous natural gas and that is connected to said facility to carry said gaseous natural gas through said facility.

7. The system described in claim 6 wherein:

said tanker has a predetermined storage capacity for holding LNG, which is more than 50 million standard cubic feet, said first local vessel has a storage capacity of no more than 60% of the LNG storage capacity of said tanker; and including

a second local vessel that has an LNG storage capacity no more than 60% of the LNG storage capacity of said tanker.