Four-way valve and ice maker using such a four-way valve
The present invention relates to a four-way valve and an ice maker using such a four-way valve. A main valve of the four-way valve comprises a valve body and a slide seat formed integrally with the valve body. A valve core of the four-way valve may move between a first position and a second position. The valve core includes a sliding block slidable on the slide seat, wherein a recess is form on the sliding contact surface of the sliding block facing to the slide seat. A first port is formed on the valve body, and a second port, a third port, and a fourth port in the sliding direction of the sliding block are formed on the valve body. A radially inwards extending flange is provided in at least one of said second, third, fourth ports at the position proximal the slide seat, ensuring that, when the sliding block is located at any position between the first position and the second position, the recess enables at most two adjacent ports of said ports communicating each other, thereby avoiding the second, third, and fourth ports simultaneously communicating one another, thus preventing high pressure refrigerant from leaking into low pressure side.
The present invention relates generally to four-way valves for refrigerant circulating systems, particularly to a main valve of such a four-way valve. The present invention also relates to an ice marker using such a four-way valve.
BACKGROUND OF THE INVENTION Conventional four-way valves can be broadly used in refrigerant circulating systems, such as refrigeration system.
However, if relatively lower refrigerating capacity is required by the refrigeration system, a small amount of refrigerant need to be charged into the refrigeration system with such a four-way valve, therefore, lower pressure is exerted onto a piston element 26 by refrigerant. This causes the sliding block 103a slide slowly on the slide seat 25a, thus, during moving between these two positions, the sliding block 103a may be in such a position, where the second port 95, the third port 96, and the fourth port 97 communicate with one another, as shown in
If refrigerating capacity of an ice maker is relatively lower, such an ice maker can not use the four-way valve to control the refrigerant flow. As shown in
In order to eliminate or alleviate the problems and deficiencies in the prior art, the present invention provides an improved four-way valve and an ice maker using such a four-way valve. The four-way valve comprises: a main valve for determining refrigerant flow paths, a pilot valve for operating the main valve, and an electromagnetic coil for controlling the pilot valve. The main valve including: a valve chamber formed by a valve body; a slide seat formed integrally with the valve body; a valve core movable between a first position and a second position within the valve body, the valve core including a sliding block slidable on the slide seat, wherein a recess is formed on the sliding contact surface of the sliding block facing to the slide seat; and a first port formed on the slide seat, and a second port, a third port, and a fourth port formed on the valve body in the sliding direction of the sliding block. In the four-way valve, in the first position, the first port and the fourth port in communication with each other via a main valve chamber, and the second port and the third port in communication with each other via the recess; in the second position, the first port and the second port in communication with each other via the main valve chamber, and the third port and the fourth port in communication with each other via the recess. At least one of said second, third, fourth ports is provided with a radially inwards extending protrusion at the position proximal the slide seat, the protrusion is configured in such a way that, when the sliding block is located at any position between the first position and the second position, the recess enables at most two adjacent ports of said ports communicating each other. Thus, the second, third, and fourth ports can not be simultaneously communicated one another, thereby preventing high pressure refrigerant from leaking into low pressure side, avoiding the malfunction of the refrigerant circulating system, while improving the efficiency and the reliability of the system.
BRIEF DESCRIPTION OF THE DRAWINGSA preferred embodiment and other aspects of the present invention will be best understood with reference to a detailed description of specific embodiments of the invention, which follows, when read in conjunction with the accompanying drawings, in which:
Which the invention is susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in drawings and will be described in detail herein. However, it should be understood that invention is not intended to be limited to the particular forms disclosed. Rather, the invention is to cover all modification, equivalents and alternatives falling within the scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION OF THE INVENTION As shown in
Two piston elements 26, 26 are respectively connected to the sliding block 103 on both sides of the sliding block 103. These two piston elements 26, 26 are closely fit within the valve chamber to match with the wall of the valve chamber, and can move reciprocally in the valve chamber, integrally with the sliding block 103, i.e. movable between the first position at left end of the valve body 20 and the second position at right end of the valve body 20. These two piston elements 26 divide the valve chamber into three sections, i.e. a first valve chamber 94 defined by the left-side piston element and the valve body, a main valve chamber 120 defined by these two piston elements and the valve body, and a second valve chamber 98 defined by the right-side piston element and the valve body.
A first port 93 is formed on the valve body 20, and a second port 95, a third port 96, and a fourth port 97 are formed on the valve seat 25. These ports may be connected to a refrigerant circulating system via piping. Four capillaries 90, 91, 99, 100 correct the pilot valve X with the main valve Y, so as to control the main valve Y by means of the pilot valve X.
Operation of the four-way valve M will be described as follow. As shown in
As mentioned above, depending on that the electromagnetic coil Z of the four-way valve M in de-energized or energized condition, the valve core of the main valve Y and its sliding block may be in the first or second position, so that these four ports of the four-way valve M and their piping can be switchable between one flow configuration and the other flow configuration.
The refrigerant circulating system of the ice maker according to the present invention will be described as follow. As shown in
If ice making is to be required, the refrigerant circulating system switches into a refrigeration mode, i.e. ice-making mode. As shown in
When the ice on the heat exchange surface of the evaporator T build up to a predetermined degree, the refrigerant circulating system is switched into heating mode, i.e. ice droping-off mode. As shown in
The refrigerant circulating system is switchable between the ice-making mode and the ice dropping-off mode by means of switching on or off the electric power supplied to the electromagnetic coil Z of the four-way valve M. In one preferred embodiment, the control unit includes the monolithic processor. Of course, it is appreciated by those skilled in the art that, other type control devices can also be used to achieve the above-mentioned operation. In the preferred embodiment, an ice-making period is set to for example 12, 15, or 18 minutes; an ice dropping-off period is set to for example 1.5 minutes. Of course, the ice-making and dropping-off period are set according to other factors, such as ambient temperature and water temperature.
In order to avoid the second port 95, the third port 96, and the fourth port 97 simultaneously communicating one another during the sliding block 103 moves between the first position and the second position, at least one of these ports at the position proximal the slide seat 25 is provided with a radially inwards protruding flange 121. The flange is configured in such a way that when the sliding block 103 is located at any position between the first position and the second position, the recess 30 which is formed on the sliding contact surface 31 of the sliding block 103 facing to the slide seat 25 enables at most two adjacent ports of the second port 95, the third port 96, and the fourth port 97 communicating each other, thereby avoiding occurring said simultaneous communicating one another, thus preventing high pressure refrigerant from leaking into low pressure side. Preferably, each of the second port 95, the third port 96, and the fourth port 97 at the position proximal the slide seat 25 is provided with a radially inwards protruding flange 121. As shown in
In one preferable embodiment of the invention, the second port 95, the third port 96, and the fourth port 97 are circular ports with same radius, and are in equally spaced manner longitudinally arranged in a row on the slide seat 25. As mentioned above, under the control of the pilot valve X, the sliding block 103 together with the valve core slides in the longitudinal direction to the first position or the second position on the slide seat 25 In such a case, the recess 30 which is formed on the sliding contact surface 31 of the sliding block 103 facing to the slide seat 25 is dimensioned in the longitudinal direction, such that the longitudinal dimension of the recess 30 is not more than the sum of two times of the port radius and the distance between the centers of these two adjacent ports, i.e., S≦Dt+2r, wherein, S is the longitudinal dimension of the recess, d is the distance the centers of two ports, and r is port radius, furthermore, the longitudinal dimension of the recess is not more than the result of twice the distance between the centers of the two adjacent ports minus twice the port radius, i.e S≦2D-2r, wherein, S is a length of the recess D is the distance the centers of two ports, and r is port radius. At this point, even though the at least one of the ports at the position proximal the slide seat 25 is not provided with the flange 121, the recess 3 is dimensioned as such to avoid these ports 95, 96, and 97 simultaneously communicating one another. Of course, it is preferable that the flange is provided and the recess is dimensioned as such. It is appreciated by those skilled in the art that, the flange may be replaced with other equivalent forms, such as a stepped portion, a boss, a protrusion, and tab, etc.
In use, for a refrigerant circulating system employing R-134a refrigerant, the high pressure of the discharge end U of the compressor R is up to 1.5 MPa, and the low pressure of the suction end V of the compressor R is as low as 0.1 MPa. Although pressure difference of these two pressure is very high, the experimental results show that, the amount of leakage through the gap between the sliding contact surface 31 of the sliding block 103 and the slide seat 25 is not more than 50 ml/min. This leakage amount is very low, and may be considered to be “no leakage”.
In another preferred embodiment, as shown in
In yet another preferred embodiment, the slide seat 25 and the sliding contact surface 31 of the sliding block 103 facing to the slide seat 25 is manufactured by finish machining, thereby having high precision This causes the sliding block 103 and the slide seat 25 to be more closely abutted against each other, thereby further decrease the gap therebetween, preventing the leakage from high pressure side to low pressure side.
In another aspect of the invention, there is provided an ice maker according to the present invention. As described above, the refrigerant circulating system of the ice maker is shown in
Other aspects of the ice maker according to the invention will be described as follow.
As shown in
As shown in
As shown in
In ice making mode, the water storage box 51 is positioned as dash and dot line K shown in
The ice maker according the invention may conveniently and quickly make the edible ice or ice blocks for cooling foods. The ice maker may be for domestic or commercial purposes, such as pubs and restaurants, etc.
Which the invention has been described with reference to the preferred embodiments, obvious modifications and alternations are possible by those skilled in the related art. Therefore, it is intended that the invention include all such modifications and alternations to the full extent that they come within the scope of the following claims or the equivalents thereof.
Claims
1. A four-way valve (M) for a refrigerant circulating system, comprising:
- a main valve (Y) for determining refrigerant flow paths, a pilot valve (X) for operating the main valve (Y), and an electromagnetic coil (Z) for controlling the pilot valve (X),
- the main valve (Y) including:
- a valve chamber formed by a valve body (20);
- a slide seat (25) formed integrally with the valve body (20);
- a valve core movable between a first position and a second position within the valve body (20), the valve core including a sliding block (103) slidable on the slide seat (25), wherein a recess (30) is form on the sliding contact surface (31) of the sliding block (103) facing to the slide seat (25); and
- a first port (93) formed on the valve body (20), and a second port (95), a third port (96), and a fourth port (97) formed on the slide seat (25) in the sliding direction of the sliding block (103),
- in the first position, the first port (93) and the fourth port (97) in communication with each other via a main valve chamber (120), and the second port (95) and the third port (96) in communication with each other via the recess (30); in the second position, the first port (93) and the second port (95) in communication with each other via the main valve chamber (120), and the third port (96) and the fourth port (97) in communication with each other via the recess (30),
- said four-way valve (M) characterized in that, at least one of said second, third, fourth ports (95, 96, 97) is provided with a radial inwards extending protrusion at the position proximal the slide seat (25), the protrusion is configured in such a way that, when the sliding block (103) is located at any position between the first position and the second position, the recess (30) enables at most two adjacent ports of said ports (95, 96, 97) communicating each other.
2. A four-way valve of claim 1, characterized in that, each of said second, third, fourth ports (95, 96, 97) is provided with the protrusion, and said protrusion comprises at least one flange (121).
3. A four-way valve of claim 1, characterized in that, the second port (95), the third port (96), and the fourth port (97) are circular ports with same radius, and are in equally spaced manner longitudinally arranged in a row on the slide seat (25), the recess (30) which is formed on the sliding contact surface (31) of the sliding block (103) facing to the slide seat (25) is dimensioned in the longitudinal direction, such that the longitudinal dimension of the recess (30) is equal or smaller than the sum of two times of the port radius and the distance between the centers of the two adjacent ports, i.e., S≦D+2r, wherein, S is the longitudinal dimension of the recess, d is the distance the centers of two adjacent ports, and r is port radius.
4. A four-way valve of claim 3, characterized in that, the longitudinal dimension of the recess (30) is equal or smaller than the result of twice the distance between the centers of the two adjacent ports minus twice the port radius, i.e., S≦2D-2r, wherein, S is a length of the recess, D is the distance the centers of two adjacent ports, and r is port radius.
5. A four-way valve of claim 1, characterized in that, a spring leaf (24) is provided between the sliding block (103) and the piston bracket (23), an elastic force of the spring leaf (24) causes the sliding block (103) to press against the slide seat (25), thereby decreasing the gap therebetween, further preventing the leakage from high pressure side to low pressure side.
6. A four-way valve of claim 5, characterized in that, during operating of the four-way valve (M), the amount of leakage through the gap between the sliding contact surface (31) of the sliding block (103) and the slide seat (25) is not more than 50 ml/mm.
7. An ice maker having a refrigerant circulating system, the ice maker comprising:
- a compressor (R) for compressing refrigerant;
- a condenser (S) for condensing the compressed refrigerant and dissipating heat 30 to exterior;
- a capillary tube (N); and
- an evaporator (T) in which the refrigerant evaporates and absorbs heat, the evaporator serving as an ice making member of the ice maker,
- said ice maker characterized in that,
- the refrigerant circulating system including a four-way valve (M) described as 1, for switching between the ice making mode the ice-dropping mode.
8. An ice maker of claim 7, characterized in that, the evaporator (T) comprising a U-shaped pipe (46), a plurality of icing tubes (48), a holding frame (47), an inlet pipe, and an outlet pipe, and the plurality of icing tubes (48) at their lower ends are sealed, and at their upper ends connected to the U-shaped pipe (46) by means of brazing, at each connection, the U-shaped pipe (46) internally communicating with respective icing tubes (48).
9. An ice maker of claim 7, characterized in that, the ice maker including a water storage box (51), the plurality of icing tubes (48) being underneath the water level in the water storage box (51), and the ice maker further including a motor (J), wherein after an ice making process is finished, the motor (J) drives the water storage box (5 1) to rotate out of an initial position, and the ice maker is switched to an ice-dropping mode, so as to cause ice to drop off; when the ice-dropping process is finished, the motor (J) drives the water storage box (51) to rotate back to the initial position.
10. An ice maker of claim 9, characterized in that, further including a photoelectric detecting device comprising a shading piece (36), a detector fixture (37), and photoelectric detectors (35, 38), wherein the shading piece (36) may rotate together with the water storage box (51) by means of the motor (J), and the photoelectric detectors (35, 38) may sense the rotating of the shading piece (36), thereby controlling the motor (J) by means of a control unit.
11. An ice maker of claim 9, characterized in that, during the motor (J) drives the water storage box (51) to rotate back to the initial position, an ice shovelling plate (53) hinged with the water storage box (51) shovels the ice blocks dropped off into an ice storage box (B).
Type: Application
Filed: Apr 27, 2005
Publication Date: Nov 2, 2006
Applicant: BOLUO YAOFENG ELECTRONICS CO., LTD. (Hui Zhou City)
Inventors: Disheng Zhu (Shenzhen City), Zengchun Jiang (Shenzhen City), Dihua Zhu (Shenzhen City)
Application Number: 11/115,399
International Classification: F25B 13/00 (20060101); F25C 5/10 (20060101);