Air cooling device
An air cooling device includes a bottle-shaped thermal cell with an outer side wall surface having equally spaced recessed fluid flow channels in a generally helical orientation. The cell contains super-absorbent polymer gel in a frozen state. The device also includes a thermally insulated chimney adapted to operatively enclose the frozen cell. The chimney has partially extended floor disposed under the bottom of the frozen cell. The enclosure defines a substantially narrow lateral spacing between the interior wall surface of the chimney and the outer side wall surface of the frozen cell, and a substantially narrow posterior spacing between the bottom of the frozen cell and the partially extended floor of the chimney. An integral fan blower draws ambient air over the outer cell wall surface including within the recessed channels against gravity to promote cooling. The narrow lateral and posterior spacings restrict the airflow therein to prolong air cooling.
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This patent application is a continuation-in-part of pending utility patent application Ser. No. 11/009,922, filed Dec. 10, 2004, which was published on Jun. 15, 2006 under Pub. No. US 2006/0123832 A1 and is incorporated herein in its entirety by reference.
BACKGROUNDHuman beings normally function over a fairly narrow ambient temperature range. Adjustment of the amount and type of clothing may afford some relief from rising or falling ambient air temperature. However, as ambient air temperature steadily rises, conditioning the same by some form of heat extraction is a preferred solution to maintaining comfortable body temperature. Typically, such heat extraction is performed by air conditioners.
Air conditioners operate on the principle of heat absorption whereby a refrigerant substance may gradually change phase from solid to liquid or from liquid to gas. Unfortunately, most of the known air conditioners are fairly bulky and costly to maintain. Various types of portable or semi-portable air cooling devices have been developed over the years. Most such air cooling devices are designed to cool an enclosed space, for example, rooms of a building, the interior of a motor vehicle, and the like. These air cooling devices must, therefore, be capable of efficiently cooling a relatively large volume of air. Unfortunately, known devices of this type require relatively costly and/or bulky power sources.
Some known air cooling devices utilize indirect conduction of heat between water and air with the cooling effect of air being relatively low. This increases the size and weight of the air cooling device and requires a bigger space for storage and/or installation. Other air cooling devices use a multi-tube type heat exchanger which requires a large quantity of cooling water to flow in a single pass or in a constantly circulating manner. Additionally, the maintenance of the heat exchanger is somewhat troublesome because of the necessity of cleaning the complicated cooling water tubes. Portable air conditioners or swamp cooler systems are designed for spot cooling, not area cooling, and are thus relatively ineffective.
SUMMARYExemplary embodiments disclosed herein are generally directed to an air cooling device.
In accordance with one aspect of the invention, the air cooling device comprises at least one thermal cell having an outer surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation to raise the cell heat transfer efficiency. The thermal cell is filled with super-absorbent refrigerant.
The device also comprises at least one chimney adapted to operatively enclose the refrigerant-filled thermal cell, means for thermally insulating the chimney, and means for forcing ambient air to flow between the inner wall of the thermally insulated chimney and the outer surface of the refrigerant-filled thermal cell including within the fluid flow channels against gravity to promote cooling. The device further comprises means for restricting the forced air flow over the outer cell surface to prolong the air cooling period.
In accordance with another aspect of the invention, the air cooling device comprises a thermal cell having an open top, a closed bottom, and an outer side wall surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation. The thermal cell contains super-absorbent polymer (SAP) gel in a frozen state. The device also comprises a chimney adapted to operatively enclose the frozen cell. The chimney has partially extended floor disposed under the bottom of the frozen cell. The enclosure defines a substantially narrow lateral spacing between the interior wall surface of the chimney and the outer side wall surface of the frozen cell, and a substantially narrow posterior spacing between the bottom of the frozen cell and the partially extended floor of the chimney.
The device further comprises a thermal insulation sleeve adapted to wrap around the chimney, and a fan blower operatively coupled to the thermally insulated chimney. The fan blower is configured to draw ambient air over the outer side wall surface of the enclosed frozen cell as well as within the fluid flow channels against gravity to promote cooling. The narrow lateral and posterior spacings restrict the flow of the drawn air over the outer side wall surface of the enclosed frozen cell to prolong the air cooling period.
In accordance with yet another aspect of the invention, the air cooling device comprises a thermal cell having an open top, a closed bottom, and an outer side wall surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation. The thermal cell contains super-absorbent polymer (SAP) gel in a frozen state.
The device also comprises a chimney adapted to operatively enclose the frozen cell. The chimney has partially extended floor disposed under the bottom of the frozen cell. The enclosure defines a substantially narrow lateral spacing between the interior wall surface of said chimney and the outer side wall surface of the frozen cell, and a substantially narrow posterior spacing between the bottom of the frozen cell and the partially extended floor of the chimney.
The device further comprises a thermal insulation sleeve adapted to wrap around the chimney, and a bottom housing provided with first and second internal partitions. The first partition is configured to accommodate the thermally insulated chimney with the enclosed frozen cell. The also has a top housing which is pivotally coupled at one end to the bottom housing, and a fan blower operatively housed in the top housing over the open top of the thermally insulated chimney. The fan blower is configured to draw ambient air over the outer side wall surface of the enclosed frozen cell as well as within the fluid flow channels against gravity to promote cooling. The narrow lateral and posterior spacings restrict the flow of the drawn air over the outer side wall surface of the enclosed frozen cell to prolong the air cooling period.
In accordance with still another aspect of the invention, the air cooling device comprises a thermal cell having an open top, a closed bottom, and an outer side wall surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation. The thermal cell contains super-absorbent polymer (SAP) gel in a frozen state.
The device also includes a chimney adapted to operatively enclose the frozen cell. The chimney has partially extended floor disposed under the bottom of the frozen cell. The enclosure defines a substantially narrow lateral spacing between the interior wall surface of the chimney and the outer side wall surface of the frozen cell, and a substantially narrow posterior spacing between the bottom of the frozen cell and the partially extended floor of the chimney.
The device further includes a thermal insulation sleeve adapted to wrap around the chimney, and a bottom housing provided with first and second internal partitions. The first partition is configured to accommodate the thermally insulated chimney with the enclosed frozen cell. Also included is a base which is coupled to the bottom housing. The base is configured to accommodate a condensation drip tray and at least one air filter.
Further included is a top housing which is pivotally coupled at one end to the bottom housing, and a fan blower. The fan blower is operatively housed in the top housing over the open top of the thermally insulated chimney. The fan blower is configured to draw ambient air through the air filter over the outer side wall surface of the enclosed frozen cell including within the fluid flow channels against gravity to promote cooling. A multi-directional air vent subassembly is operatively housed in the top housing proximate to the fan blower. The narrow lateral and posterior spacings restrict the flow of the filtered air over the outer side wall surface of the enclosed frozen cell to prolong the air cooling period.
These and other aspects of the invention will become apparent from a review of the accompanying drawings and the following detailed description of the invention.
BRIEF DESCRIPTION OF THE DRAWINGSThe invention is generally shown by way of reference to the accompanying drawings in which:
The detailed description set forth below in connection with the appended drawings is intended as a description of exemplary embodiments and is not intended to represent the only forms in which the exemplary embodiments may be constructed and/or utilized. The description sets forth the functions and the sequence of steps for constructing and operating the exemplary embodiments in connection with the illustrated embodiments. However, it is to be understood that the same or equivalent functions and sequences may be accomplished by different embodiments that are also intended to be encompassed within the spirit and scope of the invention.
Some embodiments of the invention will be described in detail with reference to the related drawings of
The cooling agent may be injected in the balls/bubbles before freezing. Alternatively, the cooling agent may be automatically encapsulated at a manufacturing facility. For example, glycol balls may be trapped between two relatively thin, flexible sheets of plastic. The plastic sheets may be heat-sealed together to securely and compactly trap the glycol balls between the sheets. The trapped glycol balls may be mass-produced in encapsulated sheet form and cut to size, as needed. A household or commercial freezer may be used to freeze the encapsulated glycol balls. One or more frozen glycol sheets may be inserted in thermally insulated container 14, as needed. Unused glycol sheets are easily stored away for later use.
Container 14 may be made from plastic, foam or other suitable thermally insulating material. Container 14 has a partially open top 16 (
Housing 12 is equipped at one end with a blower 19 and at an opposite end with a mesh-like air intake portion 20, as generally illustrated in
With blower 19 being mounted at the top, rather than at the bottom of housing 12, the incoming air is forced to flow inside refrigerant-packed container 14 against gravity G (
A person skilled in the art would readily appreciate that if there was no accumulation of frozen glycol bubbles, i.e. if container 14 were to be packed with a single contiguous refrigerant mass, cold air would only be produced from flowing around the exterior surface of the refrigerant mass. There would be no secondary source of cooling the air. Moreover, if ambient air were to be blown against (as opposed to being sucked in) such refrigerant mass, the ambient air would rapidly cause deterioration of the refrigerant surface. In such case, the overall cooling efficiency of the device may be degraded.
The provision of multiple refrigerant surfaces and air pockets there between, as contemplated by compactly packing encapsulated refrigerant 15 into thermally insulated container 14, ensures significantly improved cooling efficiency for air cooling device 10 when compared to known cooling devices. The cooled air flows through the entire refrigerant-packed container 14. The size of each frozen glycol ball, as well as the compactness of the balls may be varied, as needed. Obviously, if the ball size was too small, there would be insufficient cooling surface area. On the other hand, if the ball size was too big, the air pockets would grow in size which would have detrimental effect on the cooling of incoming air, i.e. the air flow rate would increase. In one example, the cross section of a frozen glycol ball is about 3.5 inches. Other suitable ball sizes may be utilized, as needed.
Exposing warm ambient air to a cold environment leads to condensation. A condensation pan 30 (
The air cooling device of
Insulation sleeve 46 is configured to match the outer contours of chimney 44, i.e. it wraps around chimney 44 thermally insulating the same. Chimney 44 is provided with a top lip 53 (
In one embodiment, thermal cell 42 is filled via its open top with a super-absorbent polymer (SAP) substance, which may be in the form of crystalline powder, and water in appropriate quantities. SAP substances use cross-linked polymers to absorb water many times their weight. Some commercially available SAP substances include, for example, potassium polyacrylate (Chemical Abstracts Services or CAS Registry No. 25608-12-2), sodium polyacrylate (CAS No. 9003-04-7), and polyacrylamide (CAS No. 9003-05-8). The structural formula of potassium polyacrylate is: [—CH2-CH(COOK)—]n. The structural formula of sodium polyacrylate is: [—CH2-CH(COONa)—]n. The structural formula of polyacrylamide is: [—CH2-CH(CONH2)—]n.
When water is added, for example, to crystalline sodium polyacrylate, the polymer crystals readily absorb water many times their size and a polymeric gel forms. In the absorbing process, the gel that forms swells considerably. When sodium polyacrylate is immersed in water, there is higher concentration of water outside the polymer. When water approaches a sodium polyacrylate molecule, it is drawn to the interior of the molecule by osmosis. The ability of the sodium polyacrylate polymer to absorb excessive amounts of water is due to osmosis. The term “osmosis” generally refers to diffusion of fluid through a semi-permeable membrane from a solution with a low solute concentration to a solution with a higher solute concentration until there is an equal concentration of fluid on both sides of the membrane. In this case, the sodium polyacrylate molecule absorbs water until there is equal concentration of water inside and outside the molecule.
Once fully hydrated, the sodium polyacrylate gel may be frozen and used in its frozen state as a refrigerant. When the crystals are fully hydrated, the density of the polymer medium stays generally constant throughout its volume. This constant density plays a key role in regulating heat transfer when the polymer gel is used in cooling applications.
Crystalline sodium polyacrylate has been used, for example, in disposable diapers to absorb baby urine. Sodium polyacrylate has also been used by florists to keep cut flowers fresh for a prolonged period of time, in filtration units to remove water from jet and automobile fuel, and in Gro-Creature™ toys which can be hydrated over and over again. Potassium polyacrylate gel is commonly used to absorb chemical spills. Polyacrylamide gel is used in horticulture to retain moisture around root systems of seedlings.
To prepare thermal cell 42 for use in cooling applications in accordance with the general principles of the present invention, the user may fill thermal cell 42 via its open top with a commercially prepared SAP (e.g., potassium polyacrylate) gel 41 (
Once filled with SAP gel 41, thermal cell 42 is placed in a freezer and kept therein until the polymer gel medium is completely frozen. The SAP gel-filled thermal cell may be hand-carried via snap-on handle 54 (
As generally illustrated in reference to
Thermal cell 42 may be made from plastic having suitable thermal transfer characteristics. Other materials and/or combinations of materials may be utilized to manufacture thermal cell 42 provided such other materials and/or combinations of materials do not deviate from the intended scope and spirit of the present invention. Chimney 44 may also be made from plastic or other suitable materials. Chimney insulation sleeve 46 may be made of foam or other material(s) having appropriate thermal insulating properties.
Air cooling device 40 also includes a bottom housing 48 and a top housing 50 that is pivotally coupled at one end to bottom housing 48, as generally shown in reference to
Top housing 50 contains a fan blower assembly 64 (
A bottom housing close-out 74 (
When fan 64 is operational and device 40 is assembled in accordance with the present invention, ambient air (from outside air cooling device 40) is drawn inside chimney 44 from the bottom of device 40 via air intake slots 69 of close-out 74, as schematically illustrated in
Thermal efficiency of air cooling device 40 is optimized by maintaining a relatively narrow lateral spacing (gap) between interior wall surface 78 (
When configured in accordance with the general principles of the present invention, air cooling device 40 is capable of providing hours of efficient cooling operation for the user. Air cooling device 40 may be implemented as a portable table top unit, a floor standing unit, or a hand-held unit. Other implementations are possible, provided such other implementations reside within the intended scope of the present invention. For example, the air cooling device of the present invention may be modified to operate with multiple thermal cells. Various multiple thermal cell configurations may be utilized, as needed. Alternatively, the outer side wall of the thermal cell of the present invention may be provided with a single helical recessed air flow channel.
The air cooling device of the present invention is easy to maintain and/or store away, if not needed. Other suitable design configurations and materials may be used to construct the air cooling device of the present invention, as needed. The air cooling device of the present invention has a relatively small footprint, while offering the user an attractive and efficient portable cooling solution.
A person skilled in the art would appreciate that exemplary embodiments described hereinabove are merely illustrative of the general principles of the present invention. Other modifications or variations may be employed that are within the scope of the invention. Thus, by way of example, but not of limitation, alternative configurations may be utilized in accordance with the teachings herein. Accordingly, the drawings and description are illustrative and not meant to be a limitation thereof.
Moreover, all terms should be interpreted in the broadest possible manner consistent with the context. In particular, the terms “comprises” and “comprising” should be interpreted as referring to elements, components, or steps in a non-exclusive manner, indicating that the referenced elements, components, or steps may be present, or utilized, or combined with other elements, components, or steps that are not expressly referenced. Thus, it is intended that the invention cover all embodiments and variations thereof as long as such embodiments and variations come within the scope of the appended claims and their equivalents.
Claims
1. An air cooling device, comprising:
- at least one thermal cell having an outer surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation to raise the cell heat transfer efficiency, said at least one thermal cell being filled with super-absorbent refrigerant;
- at least one chimney adapted to operatively enclose said at least one refrigerant-filled thermal cell;
- means for thermally insulating said at least one chimney;
- means for forcing ambient air to flow between the inner wall of said at least one thermally insulated chimney and the outer surface of said at least one refrigerant-filled thermal cell including within said fluid flow channels against gravity to promote cooling; and
- means for restricting said forced air flow over the outer cell surface to prolong the air cooling period.
2. The air cooling device of claim 1, wherein said thermal insulating means includes at least one insulation sleeve configured to match the outer contours of said at least one chimney, said at least one chimney being adapted for insertion in said at least one insulation sleeve.
3. The air cooling device of claim 2, wherein said at least one sleeve is made of thermally insulating foam.
4. The air cooling device of claim 3, wherein said at least one chimney has an arch-like cross-section.
5. The air cooling device of claim 4, wherein said at least one chimney is made of plastic.
6. The air cooling device of claim 1, wherein said at least one thermal cell is substantially bottle-shaped.
7. The air cooling device of claim 6, wherein said at least one thermal cell is made of plastic.
8. The air cooling device of claim 6, wherein the open top of said at least one thermal cell is secured with a cap.
9. The air cooling device of claim 8, wherein said at least one thermal cell is provided with a snap-on handle in the vicinity of said cap.
10. The air cooling device of claim 4, wherein said at least one chimney is provided with a top lip.
11. The air cooling device of claim 10, wherein said top lip overlies the top edge of said at least one insulation sleeve when at least one chimney is inserted in said at least one insulation sleeve.
12. An air cooling device, comprising:
- a thermal cell having an open top, a closed bottom, and an outer side wall surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation, said thermal cell containing super-absorbent polymer (SAP) gel in a frozen state;
- a chimney adapted to operatively enclose said frozen cell, said chimney having partially extended floor disposed under the bottom of said frozen cell, said enclosure defining a substantially narrow lateral spacing between the interior wall surface of said chimney and the outer side wall surface of said frozen cell and a substantially narrow posterior spacing between the bottom of said frozen cell and the partially extended floor of said chimney;
- a thermal insulation sleeve adapted to wrap around said chimney; and
- a fan blower operatively coupled to said thermally insulated chimney and configured to draw ambient air over the outer side wall surface of said enclosed frozen cell including within said fluid flow channels against gravity to promote cooling, said substantially narrow lateral and posterior spacings restricting the flow of said drawn air over the outer side wall surface of said enclosed frozen cell to prolong the air cooling period.
13. The air cooling device of claim 12, wherein said SAP gel contains potassium polyacrylate.
14. The air cooling device of claim 12, wherein said SAP gel contains sodium polyacrylate.
15. The air cooling device of claim 12, wherein said SAP gel contains polyacrylamide.
16. An air cooling device, comprising:
- a thermal cell having an open top, a closed bottom, and an outer side wall surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation, said thermal cell containing super-absorbent polymer (SAP) gel in a frozen state;
- a chimney adapted to operatively enclose said frozen cell, said chimney having partially extended floor disposed under the bottom of said frozen cell, said enclosure defining a substantially narrow lateral spacing between the interior wall surface of said chimney and the outer side wall surface of said frozen cell and a substantially narrow posterior spacing between the bottom of said frozen cell and the partially extended floor of said chimney;
- a thermal insulation sleeve adapted to wrap around said chimney;
- a bottom housing provided with first and second internal partitions, said first partition configured to accommodate said thermally insulated chimney with said enclosed frozen cell;
- a top housing pivotally coupled at one end to said bottom housing; and
- a fan blower operatively housed in said top housing over the open top of said thermally insulated chimney, said fan blower configured to draw ambient air over the outer side wall surface of said enclosed frozen cell including within said fluid flow channels against gravity to promote cooling, said substantially narrow lateral and posterior spacings restricting the flow of said drawn air over the outer side wall surface of said enclosed frozen cell to prolong the air cooling period.
17. The air cooling device of claim 16, wherein said second partition is configured to house a battery pack.
18. The air cooling device of claim 16, further comprising a latching mechanism adapted to pivotally couple said top housing to said bottom housing.
19. The air cooling device of claim 17, wherein said fan blower is powered by an integral electric motor.
20. The air cooling device of claim 19, wherein the electric motor is operatively coupled to a controller.
21. The air cooling device of claim 20, wherein the electric motor is powered by the housed battery pack.
22. The air cooling device of claim 16, further comprising a multi-directional air vent subassembly operatively housed in said top housing proximate to said fan blower.
23. An air cooling device, comprising:
- a thermal cell having an open top, a closed bottom, and an outer side wall surface provided with a plurality of equally spaced recessed fluid flow channels in a generally helical orientation, said thermal cell containing super-absorbent polymer (SAP) gel in a frozen state;
- a chimney adapted to operatively enclose said frozen cell, said chimney having partially extended floor disposed under the bottom of said frozen cell, said enclosure defining a substantially narrow lateral spacing between the interior wall surface of said chimney and the outer side wall surface of said frozen cell and a substantially narrow posterior spacing between the bottom of said frozen cell and the partially extended floor of said chimney;
- a thermal insulation sleeve adapted to wrap around said chimney;
- a bottom housing provided with first and second internal partitions, said first partition configured to accommodate said thermally insulated chimney with said enclosed frozen cell;
- a base coupled to said bottom housing and configured to accommodate a condensation drip tray and at least one air filter;
- a top housing pivotally coupled at one end to said bottom housing;
- a fan blower operatively housed in said top housing over the open top of said thermally insulated chimney, said fan blower configured to draw ambient air through said at least one air filter over the outer side wall surface of said enclosed frozen cell including within said fluid flow channels against gravity to promote cooling; and
- a multi-directional air vent subassembly operatively housed in said top housing proximate to said fan blower, wherein said substantially narrow lateral and posterior spacings restrict the flow of said filtered air over the outer side wall surface of said enclosed frozen cell to prolong the air cooling period.
24. The air cooling device of claim 23, wherein said at least one air filter is a high-efficiency particulate air (HEPA) filter.
Type: Application
Filed: Jul 12, 2006
Publication Date: Nov 9, 2006
Applicant:
Inventors: Bernard Urfig (Studio City, CA), Colin Sapire (Los Angeles, CA)
Application Number: 11/486,183
International Classification: F25D 3/02 (20060101);