Method and apparatus for evacuating air from a container
A suction attachment for an air evacuation attachment includes a suction housing with a plurality of suction openings and an air permeable cover covering the plurality of suction openings.
This application claims the benefit of U.S. Provisional Application 60/681,790, filed May 17, 2005, the entire contents of which are incorporated herein by this reference.
BACKGROUND OF THE DISCLOSUREItems may be stored inside of a container made of air-impermeable material. The container may be a flexible bag or pouch. Air may be evacuated from or partially evacuated from container or bag prior to closing or sealing the container for storage. In the case of a flexible container, such as a plastic bag or the like, the container may form-fit around the item to be stored as the air is evacuated from the container. Removing air from the container may prevent damage or other undesirable effects due to the presence of air in the container during storage and, in the case of storage of compressible goods, may reduce the volume of the stored items, resulting in a more efficient use of storage space.
BRIEF DESCRIPTION OF THE DRAWINGSFeatures and advantages of the disclosure will be readily appreciated by persons skilled in the art from the following detailed description of exemplary embodiments thereof, as illustrated in the accompanying drawings, in which:
In the following detailed description and in the several figures of the drawing, like elements are identified with like reference numerals.
In an exemplary embodiment, a vacuum port 130 may be provided at the distal end of the air-hose/air-tube section 123. Throughout this description, distal and proximal are used to refer to relative proximity to the vacuum device 122 where the low pressure zone is created, with proximal being relatively closer to the lowest pressure and distal being furthest from the lowest pressure. In an exemplary embodiment, the connection section 123 may define an air path from the suction port 130 to the vacuum device 122.
In an exemplary embodiment, the vacuum port 130 may be suitable for attaching an air evacuation attachment 140. In an exemplary embodiment, the air evacuation attachment 140 may include a vacuum port fitting 141, a connection section 144 and a suction attachment 143.
In an exemplary embodiment, the vacuum port fitting 141 may be a universal fitting. In an exemplary embodiment, the term universal is used to refer to the ability of a fitting to mate with vacuum ports 130 having a range of diameters —not just one or several discrete diameters. For example, in an exemplary embodiment, the vacuum port fitting 141 may have a tapered profile which may be, for example, conical. In an exemplary embodiment, the proximal end of the vacuum port fitting 141 may taper from a larger, distal end, to a smaller, proximal end. In an exemplary embodiment, the circumference of the vacuum port fitting 141 may taper from about three-quarters of an inch to about an inch and a half.
In an exemplary embodiment, the vacuum port fitting may be held in place during use by a coupling or other device, may be held in place by vacuum pressure when the vacuum source is in operation and/or may be held in place by friction. In an exemplary embodiment, the proximal end of the vacuum port fitting may have an opening 242 (
In an exemplary embodiment, the connection section 144 may include at least one section of air hose, an air tube and/or a combination of both. In an exemplary embodiment, the connection section 144 may be a flexible vacuum hose, for example a corrugated vacuum hose, which is resistant to collapse under the pressures generated when the vacuum device 122 is in operation.
In an exemplary embodiment, the proximal end of the connection section 144 may be attached to the vacuum port fitting 141 by appropriate fitting 146 and the distal end of the connection section 144 may be attached to the suction attachment 143 by an appropriate fitting 147.
In an exemplary, the suction attachment 143 may be inserted into an opening 111 of the container 110. In an exemplary embodiment, the container opening 111 may be sealably arranged about a sealing surface of the air evacuation attachment when the vacuum device 122 is operated, thereby evacuating air from the container 111. In an exemplary embodiment, the container may be a flexible container, for example, a plastic bag, which may shrink down around any items that may be inside of the container 111.
An exemplary method 300 of evacuating air 460 from a container 411 may include placing 310 an item or items 450 within a container 410. In an exemplary embodiment, compressible items 450, for example, pillows, sweaters, clothing or any other suitable item to be stored in a reduced-volume state or reduced-air environment, may be placed inside of a container 410.
In an exemplary embodiment, the container 410 may be air impermeable and/or substantially air impermeable. In an exemplary embodiment, the container 410 may be a compressible or flexible container such as, for example, a plastic bag. In an exemplary embodiment, the bag may be about 0.83 mils thick or may be within a range of about 0.5 mils to 1 mil thick. In other embodiments, the container 410, for example bag, may be thicker or thinner as desired for a particular application or depending on the structural properties of the material from which the bag is formed. In an exemplary embodiment, the container may be a 33 gallon KIRKLAND trash bag available at COSTCO.
In an exemplary embodiment, an air evacuation attachment may be sealably attached 320 to the container 410. In an exemplary embodiment, sealably attaching 320 may include placing a distal end of a suction attachment into an opening 411 of the container 410. In an exemplary embodiment, the container may be sealed against an exterior surface of the air evacuation attachment 442, for example, at a proximal end of the suction attachment 443 or an exterior surface of an air tube or air hose 445, depending on the size of the various parts of the air evacuation attachment 442, the container 410 and how far inside the container the air evacuation attachment 442 or vacuum attachment 443 may be placed.
In an exemplary embodiment illustrated in
In an exemplary embodiment, a user may gather the end of the container 410 or bag and grasp the container 410 around the air evacuation attachment 442. In an exemplary embodiment, the container 410 may be grasped far enough beyond the opening 411 to permit secure grasp and to grasp around the air evacuation attachment 442 far enough downstream, toward the proximal end of the attachment, so that at least some if not all of the suction openings 523 (
In an exemplary embodiment, the suction attachment 443 may be placed between items within the container 410 or bag. In an exemplary embodiment, drawing suction from between items may reduce the tendency of the container to plug suction inlets on the attachment. In an exemplary embodiment, an air permeable covering on the attachment, may also reduce the tendency of the container to plug suction inlets on the attachment, even where the container 410 or bag, or items within the container 410 or bag, collapse directly against the exterior surface of the suction attachment, as illustrated in
In an exemplary embodiment, a method 300 for evacuating air 460 from a container 410 may include attaching 330 the air evacuation attachment to a vacuum port 130 (
An exemplary embodiment of evacuating air from and storing items in a container may include removing 360 the air evacuation attachment 442 from the container 410 after sufficient air 460 has been evacuated from the container 410. In an exemplary embodiment, an air seal should be maintained 365 on the container 410 as the air evacuation attachment is removed 360 from the container 410. In an exemplary embodiment, maintaining 365 the seal may include holding the neck of a flexible container 410 or bag closed as a suction attachment is slid out from inside of the container 410. 1828.1
In an exemplary embodiment, the container 410 may be sealed 370. In exemplary embodiment, illustrated in
In an exemplary embodiment, a user may decide 375 whether to store the items 450 inside of additional containers 410A. In the event that a user decides, for example, to double-bag an item, the user may repeat 380 the method and seal the sealed item 450—together with a first container 410.
In
In an exemplary embodiment, the suction housing 520 may have a proximal portion 521 without suction openings and may have a distal portion 522 with suction openings 523. In an exemplary embodiment, the exterior dimension of the proximal portion 521 of the suction attachment may be larger than the exterior dimension of the distal portion 522 of the suction attachment. In an exemplary embodiment, the exterior dimension of the distal portion 522 may have a diameter in a range from about 0.5 inches to about 0.75 inches, for example about 0.625 inches. In an exemplary embodiment, the exterior dimension of the proximal portion 521 may have an exterior dimension with a diameter in a range from about 0.5 inches to about 1.0 inch, for example about 0.7 inches. In an alternate exemplary embodiment, the suction housing 520 may be in the form of a single section of tube with an exterior dimension that is substantially constant along its entire length.
In an exemplary embodiment, the sleeve 530 may be made from a soft or elastomeric material, such as rubber, or a shrink wrap tubing product, and may cover at least a part of the suction housing 520, for example the proximal portion 521. In an exemplary embodiment, the sleeve may extend up to about twelve inches along the proximal portion 521 of the suction housing 520. In exemplary embodiment, the sleeve 530 may provide a surface for making a seal when sealingly attaching (
In an exemplary embodiment, the cover 510 may be air-permeable or porous. In an exemplary embodiment, the cover 510 may be made of mesh, woven fabric, micro-fiber or any other material which may provide a path for air to be drawn in from outside the cover, through the cover, and into suction openings in the suction housing. In an exemplary embodiment, the permeability, mesh density, weave, fibers and/or other specifications of the material from which the cover is made may depend on the size of suction openings, the strength of a vacuum device or other system parameters. In an exemplary embodiment, the cover 510 may be made from nylon, for example 200 weight nylon flag fabric. In an exemplary embodiment, the cover 510 may be sewn or knitted to a sock-like or sheath-like shape which may conform to the shape of the suction housing 520 over which the cover 510 may be places when in an assembled condition.
In an exemplary embodiment, the material from which the cover is made may be selected such that it permits air to be drawn into the suction housing 520 through suction openings 523 in the air housing. In an exemplary embodiment, the cover 510 may permit air to be drawn into the suction housing 520 even when a flexible, air-impermeable surface—such as the inner surface 612 of a plastic bag or other flexible container 610—collapses onto an outer surface of the cover as air 660 is evacuated from a container 610 during operation of a vacuum device, as illustrated in
Referring again to
In an exemplary embodiment, the distal end 511 of the cover 510 may extend a distance beyond the distal end 524 of the suction housing 520 of a suction attachment 542. In an exemplary embodiment, the distal end 511 of the cover 510 may extend a distance in a range from about one inch to about two inches, for example about 1.5 inches, beyond the distal end 524 of the suction housing 520, when in an assembled condition.
In an exemplary embodiment, the distal portion 511 of the cover may be sewn closed to form a cross-wise seam 512 where the distal end 524 of the suction housing 520 meets the distal end 511 of the cover. In an exemplary embodiment, the seam 512 may form a stop which meets the distal end 524 of the suction housing 520 when assembled.
In an exemplary embodiment, the distal end of the cover 510 may have length-wise seams 513 which may run the entire length of the distal end 511 of the cover 510. In an exemplary embodiment, the seams may define channels 514 through the distal end 511 of the cover 510. In an exemplary embodiment, there may be two seams 513 defining three channels. In an exemplary embodiment, the width of the cover 510 may be about one inch, when laid flat, and the channels 514 may be about one-third of an inch wide, each. In an exemplary embodiment, the distal end 511 may provide air pathways for air being evacuated from a container to reach suction openings in the suction housing 523, including suction openings in the distal end 524 of the suction housing 520.
In an exemplary embodiment, the suction housing may have suction openings 523 spaced around its diameter and extending along a length of a portion, for example the distal portion 522, of the suction housing 520. For example, the suction openings may extend at least about three-and-a-half inches from the distal end 524 of the suction housing 520. In an exemplary embodiment, the openings 523 may be about a quarter of an inch long and about a sixteenth of an inch wide. In an exemplary embodiment, at least some of the suction openings 523 (623,
In an exemplary embodiment, the suction housing 820A may have a plurality of air openings 823A. In an exemplary embodiment, at least some of the openings 823A may be elongated. In an exemplary embodiment, the air openings may be about one quarter of an inch wide and about one sixteenth of an long at the interior surface of the suction housing 820A. In an exemplary embodiment, the air openings may have a tapered profile, tapering from wider at the outer surface of the suction housing to narrower at the inner surface of the suction housing. In an exemplary embodiment, the air openings may have longer tapers along the length of an elongated opening. In an exemplary embodiment, the openings 823A may taper to a length of about three quarters of an inch to about an inch at the exterior surface of the suction housing 820A. In an exemplary embodiment, a suction housing 820A may have rows of longitudinal 823A and lateral 823B elongated suction openings.
In an exemplary embodiment, the suction housing 820D may have a number of suction openings 823D along at least a portion of its length. In an exemplary embodiment, the suction openings may have a diameter of about one sixteenth of an inch. In an exemplary embodiment, the suction openings 823D may extend for a distance of about three and a half inches along the distal portion 822D. In an exemplary embodiment, the distal end 824D of the suction housing 820D may be capped or otherwise closed off to air. In an exemplary embodiment, capping the distal end 824D may help prevent air from drawing a cover 910 (
In an exemplary embodiment, the inner cover 1215 may have larger air pathways through its material than the outer cover. For example, the inner cover 1215 may be mesh with openings that stretch open to about a quarter of an inch when installed on the distal portion of a suction housing 1120 (
It is understood that the above-described embodiments are merely illustrative of the possible specific embodiments which may represent principles of the present invention. Other arrangements may readily be devised in accordance with these principles by those skilled in the art without departing from the scope and spirit of the invention.
Claims
1. A method of evacuating air from a container, comprising:
- inserting a suction attachment into an open end of the container, wherein the suction attachment comprises a suction housing with at least one suction opening and an air permeable cover, wherein the cover covers the at least one suction opening;
- evacuating air from the container, whereby air in the container is drawn into the suction housing through the cover and the suction openings;
- removing the suction attachment from the open end of the container;
- sealing the open end of the container.
2. The method according to claim 1, wherein the container comprises one of a flexible or compressible container.
3. The method according to claim 1, wherein the container comprises a plastic bag.
4. The method according to claim 3, wherein said plastic bag has a thickness within a range of about 0.5 mils to 1 mil thick.
5. The method according to claim 3, wherein said plastic bag has a nominal thickness of 0.83 mils.
6. The method according to claim 1, wherein sealing the open end of the container comprises tying the open end of the container into a knot.
7. The method according to claim 1, further comprising:
- sealing the open end of the container around the suction attachment, wherein the at least one suction opening is inside of the container when the open end of the container is sealed.
8. The method according to claim 1, further comprising:
- attaching an air evacuation attachment to a vacuum port, wherein the air evacuation attachment comprises the suction attachment.
9. The method according to claim 8, further comprising:
- operating a vacuum device, wherein the vacuum device comprises the vacuum port.
10. The method according to claim 9, wherein operating the vacuum device creates a vacuum within the suction housing.
11. The method according to claim 1, further comprising:
- maintaining an air seal while removing the suction attachment from the open end of the container.
12. The method according to claim 1, wherein the container comprises a first container and further comprising:
- placing an item in the first container;
- evacuating air from the first container and sealing the first container with the item inside of the first container;
- placing the first container in a second container after sealing the first container;
- evacuating air from the second container and sealing the second container with the first container inside of the second container.
13. The method according to claim 10, wherein the open end of the first container is turned away from the open end of the second container before sealing the second container.
14. An air evacuation attachment, for evacuating air from a container, comprising:
- a vacuum port fitting;
- a connection portion attached to a distal end of the vacuum port fitting;
- a suction attachment attached to a distal end of the connection portion, wherein the suction attachment comprises a suction housing with a plurality of suction openings and an air permeable cover covering the plurality of suction openings.
15. The air evacuation attachment of claim 14, wherein the connection portion comprises a flexible hose.
16. The air evacuation attachment of claim 14, wherein the cover comprises a woven fabric.
17. The air evacuation attachment of claim 14, wherein the cover comprises 200 weight nylon flag fabric.
18. The air evacuation attachment of claim 14, wherein a distal end of the cover extends beyond a distal end of the suction housing when in an assembled condition.
19. The air evacuation attachment of claim 14, wherein the cover comprises an inner cover and an outer cover.
20. The air evacuation attachment of claim 14, wherein the inner cover comprises mesh and the outer cover comprises a fabric that is more dense than the mesh.
21. The air evacuation attachment of claim 20, wherein the mesh has openings which open to about a quarter inch wide.
22. The air evacuation attachment of claim 14, wherein the plurality of suction openings comprise a tapered suction opening.
23. The air evacuation attachment of claim 14, wherein the plurality of suction openings comprise an elongated suction opening.
24. The air evacuation attachment of claim 14, wherein the plurality of suction openings comprise a plurality of rows of suction openings.
25. The air evacuation attachment of claim 14, wherein the plurality of suction openings comprise a first plurality of elongated suction openings, each of the first plurality of elongated suction openings oriented at a first angle with respect to a length of the suction attachment and a second plurality of elongated suction openings, each of the second plurality of elongated suction openings arranged at a second angle with respect to the length of the suction attachment.
26. The suction attachment of claim 25, wherein the first angle is oriented at about thirty to ninety degrees with respect to the second angle.
27. The suction attachment of claim 14, wherein the plurality of suction openings comprise an elongated suction opening with a width of about one sixteenth of an inch and a length of about a quarter of an inch.
28. A suction attachment for an air evacuation attachment, comprising:
- a suction housing with a plurality of suction openings; and
- an air permeable cover covering the plurality of suction openings.
29. The suction attachment of claim 28, wherein the cover comprises a woven fabric.
30. The suction attachment of claim 28, wherein a distal end of the cover extends beyond a distal end of the suction housing when in an assembled condition.
31. The suction attachment of claim 28, wherein the cover comprises an inner cover and an outer cover.
32. The suction attachment of claim 28, wherein the inner cover comprises mesh and the outer cover comprises a fabric that is more dense than the mesh.
33. The suction attachment of claim 32, wherein the mesh has openings which open to about a quarter of an inch wide.
34. The suction attachment of claim 28, comprising an end portion, wherein the end portion comprises a suction opening, and comprising a body portion, wherein the body portion comprises a plurality of elongated suction openings.
35. The suction attachment of claim 28, wherein the end portion comprises molded plastic and the body portion comprises extruded tubing.
36. The suction attachment of claim 28, wherein the suction attachment further comprises a sleeve over at least a portion of a proximal portion of the suction attachment.
37. The suction attachment of claim 28, wherein the plurality of suction openings comprise a tapered suction opening.
38. The suction attachment of claim 28, wherein the plurality of suction openings comprise an elongated suction opening.
39. The suction attachment of claim 28, wherein the plurality of suction openings comprise a plurality of rows of suction openings.
40. The suction attachment of claim 28, wherein the plurality of suction openings comprise a first plurality of elongated suction openings, each of the first plurality of elongated suction openings oriented at a first angle with respect to a length of the suction attachment and a second plurality of elongated suction openings, each of the second plurality of elongated suction openings arranged at a second angle with respect to the length of the suction attachment.
41. The suction attachment of claim 40, wherein the first angle is oriented at about thirty to ninety degrees with respect to the second angle.
42. The suction attachment of claim 28, wherein the plurality of suction openings comprise an elongated suction opening with a width of about one sixteenth of an inch and a length of about a quarter of an inch.
43. The suction attachment of claim 28, wherein the cover has a lateral seam which defines a distal end of the cover.
44. The suction attachment of claim 43, wherein the distal end of the cover has a plurality of longitudinal channels.
45. A suction housing for an air evacuation attachment, comprising:
- an end portion, wherein the end portion comprises molded plastic and wherein the end portion comprises at least one suction opening and comprises a mating portion;
- a body portion, wherein the body portion comprises extruded plastic tubing and wherein an end of the body portion is adapted to mate with the mating portion of the end portion, and wherein the body portion comprises a plurality of suction openings.
46. The suction housing of claim 45 wherein the plurality of suction openings comprise elongated, tapered suction openings.
Type: Application
Filed: Jun 17, 2005
Publication Date: Nov 23, 2006
Inventor: Thomas Jones (Huntington Beach, CA)
Application Number: 11/155,243
International Classification: B65B 31/00 (20060101);