Paper feeding device for image forming apparatus
A paper feeding device for an image forming apparatus includes a pick-up roller for picking up paper from a paper feeding cassette and for feeding the paper to a registration roller. The registration roller registers a leading end of a sheet of paper and compensates for skew of the paper by stopping to allow the leading end of the paper to contact the registration roller to form a paper curl and maintaining the paper curl. The paper feeding device does not require a feeding roller but instead controls the rotation of the pick-up roller to form the paper curl. Therefore, the paper feeding device is compact and can be used with a compact image forming apparatus.
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This application claims the benefit under 35 U.S.C. § 119(a) of Korean Patent Application No. 2005-55395, filed on Jun. 25, 2005, and Korean Patent Application No. 2005-97852 filed on Oct. 18, 2005, the entire contents of which are hereby incorporated by reference.
BACKGROUND OF THE INVENTION1. Field of the Invention
The present invention relates to an image forming apparatus, such as a printer, a copier, or a multi-functional device. More particularly, the present invention relates to a paper feeding device for an image forming apparatus.
2. Description of the Related Art
As known to those skilled in the art, an image forming apparatus has a paper feeding device which supplies papers stacked in a paper feeding cassette into a printing portion of the image forming apparatus. The paper feeding device comprises a pick-up roller, a registration roller, and a feeding roller. The pick-up roller separates the paper in the paper feeding cassette into individual sheets and supplies the sheets of paper to the feeding roller. The registration roller registers a leading end of a sheet of paper and compensates for skew of the paper. The feeding roller feeds the paper to the registration roller and forms and maintains a curl to register the leading end of a sheet of paper and compensate for skew of the paper.
The pick-up roller 10 generates less paper dust than a cylindrical pick-up roller and can reduce the load on the registration roller while paper is supplied.
A feeding roller 20 is disposed between the pick-up roller 10 and a registration roller 30 to feed the paper P to the registration roller 30. Additionally, the feeding roller 20 forms and maintains a paper curl C of the paper P to register the leading end of the paper P and compensate for skew of the paper.
The registration roller 30 feeds the paper after registering the leading end of the paper and compensating for skew of the paper. To this end, the registration roller 30 stops until a paper curl is formed between the registration roller 30 and the feeding roller 20 and, then, after a certain time, rotates to feed the paper.
In particular, the leading end of every sheet of paper P fed from the paper feeding cassette by the pick-up roller 10 passes the feeding roller 20 and arrives at the registration roller 30. Since the registration roller 30 is stopped, the leading end of the paper does not pass the registration roller 30 but forms a paper curl C. At this time, the paper is subjected to a force in an opposite direction of the forwarding of the paper by the paper curl C, but the feeding roller 20 holds the paper to maintain the curl C. By this operation, the paper feeding device registers the leading end of the paper and compensate for skew of the paper.
This type of conventional paper feeding device requires a feeding roller 20 to form the paper curl C to register the leading end of a sheet of paper and compensate for skew of the paper. The feeding device therefore requires significant space in the image forming apparatus, and, it is difficult to use the feeding device in a compact image forming apparatus.
Accordingly, there is a need for an improved paper feeding device which is more compact than conventional paper feeding devices.
SUMMARY OF THE INVENTIONAn aspect of the present invention is to address at least the above problems and/or disadvantages and to provide at least the advantages described below. Accordingly, an aspect of the present invention is to provide a paper feeding device of an image forming apparatus which can be easily used in a compact image forming apparatus.
Another aspect of the present invention is to provide a paper feeding device for an image forming apparatus which can increase the stability and precision of paper feeding operations.
In accordance with an aspect of the present invention, a paper feeding device for an image forming apparatus comprises a pick-up roller, a registration roller, and a driving unit. The pick-up roller has a paper contact portion with an arc-shaped cross section. The registration roller registers a leading end of a sheet of paper fed by the pick-up roller and compensates for skew of the paper. The driving unit drives the pick-up roller between a first position for preparing to pick-up a sheet of paper and a second position for forming a paper curl.
The device may further comprise a pick-up gear engaged with a pick-up roller shaft. The pick-up gear is stopped from rotating at each of the first and the second positions by a solenoid.
The pick-up gear may comprise a first and a second locking portions corresponding to each of the first and the second positions. A movable body of the solenoid is locked in the first and the second locking portions so that the pick-up gear is stopped at the first and the second positions, respectively.
A rotational distance of the pick-up roller may be set to meet the following equation:
1+α≦L<LE
in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second stop position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first stop position (S3).
The device may further comprise a bottom tray that elastically presses the paper into contact with the pick-up roller, and a means for preventing a reverse moment which is generated at the pick-up roller by the bottom tray.
The means for preventing the reverse moment may comprise a pick-up cam rotating coaxially with the pick-up roller to move the bottom tray upwardly and downwardly, and a cam stopper pressing the pick-up cam to prevent the reverse moment generated by the bottom tray.
The pick-up cam may comprise a locking recess in which a leading end of the cam stopper is locked.
Each of the first and the second locking portions may comprise a locking protrusion at one side, and a guide contour at the other side.
In accordance with another aspect of the present invention, a paper feeding device for an image forming apparatus comprising a registration roller for registering a leading end of a sheet of paper and compensating for skew of the paper, and a pick-up roller for picking up a sheet of paper to feed to the registration roller and, as the leading end of the paper contacts the registration roller to form a paper curl, stopping to maintain the paper curl.
The device may further comprise a solenoid controlling the rotation of the pick-up roller to stop the pick-up roller at a first position for preparing to pick-up a sheet of paper and at a second position for forming a paper curl.
The device may further comprise a pick-up roller shaft rotatably supporting the pick-up roller and a pick-up gear engaged with the pick-up roller shaft to rotate the pick-up roller. The pick-up gear may comprise a first and a second locking portions corresponding to the first and the second positions, and the solenoid may comprise a movable body which may be locked in the first and the second locking portions so that the pick-up gear is stopped at the first and the second positions, respectively.
Each of the first and the second locking portions may comprise a locking protrusion at one side, and a guide contour at the other side.
The rotational distance of the pick-up roller may be set to meet the following equation:
1+αL<LE
in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second stop position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first stop position (S3).
The device may further comprise a bottom tray for pressing the paper into contact with the pick-up roller and means for preventing a reverse moment which is generated at the pick-up roller by the bottom tray.
The means for preventing the reverse moment may comprise a pick-up cam rotating coaxially with the pick-up roller to move the bottom tray upwardly and downwardly, and a cam stopper pressing the pick-up cam to prevent the reverse moment generated by the bottom tray.
The pick-up cam may comprise a locking recess in which a leading end of the cam stopper is locked.
In accordance with still another aspect of the present invention, a paper feeding device for an image forming apparatus comprises a registration roller for registering a leading end of a sheet of paper, a rotatable pick-up roller for picking up a sheet of paper from a stack of paper and feeding the sheet of paper to the registration roller, the pick-up roller having a paper contact portion, and means for rotating the pick-up roller and stopping the pick-up roller at a first stop position and a second stop position. The first stop position and the second stop position are arranged to meet the following equation:
1+α≦<L<LE
in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second stop position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first stop position (S3).
The means for rotating and stopping the pick-up roller may comprise a rotatable pick-up roller gear engaging the pick-up roller and means for engaging the pick-up roller gear to prevent the pick-up roller gear from rotating.. The pick-up roller gear is driven to rotate the pick-up roller, and the pick-up roller gear has first and second locking portions. The means for engaging the pickup roller engages the first and second locking portions of the pick-up roller gear to prevent the pick-up roller gear from rotating.
The means for engaging the first and second locking portions of the pick-up roller gear may comprise a solenoid engaging the pickup gear.
The pick-up roller gear may be driven by an input gear, and the pick-up roller gear may have a toothed portion where the pick-up roller gear is engaged with the input gear, and first and second cut-off portions where the pick-up roller gear is not engaged with the input gear. The first and second cut-off portions correspond to the first and second stop positions.
BRIEF DESCRIPTION OF THE DRAWINGSThe above and other objects, features, and advantages of certain exemplary embodiments of the present invention will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
Throughout the drawings, the same reference numerals will be understood to refer to the same elements, features, and structures.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTSThe matters defined in the description such as a detailed construction and elements are provided to assist in a comprehensive understanding of the embodiments of the invention. Accordingly, those of ordinary skill in the art will recognize that various changes and modifications of the embodiments described herein can be made without departing from the scope and spirit of the invention. Also, descriptions of well-known functions and constructions are omitted for clarity and conciseness.
The pick-up roller 100 is rotatably disposed by a paper feeding cassette (not shown) and includes a paper contact portion 101 which has an arc-shaped cross section. A paper guide 130 is positioned opposite to the pick-up roller 100. The pick-up roller 100 rotates to separate the uppermost sheet of paper from the stack of paper P and feed the individual sheet of paper to the registration roller 200.
The pick-up roller 100 according to an exemplary embodiment of the present invention stops at first and second positions. Since the pick-up roller 100 stops at two positions, the paper feeding device according to an exemplary embodiment of the present invention does not require a separate feeding roller to form a paper curl C to register a leading end of a sheet of paper and compensate for skew of the paper. Therefore, the paper feeding device and the image forming apparatus can have a simpler and more compact construction in comparison with conventional paper feeding devices. As will be explained in detail below, the rotation of the pick-up roller 100 may be stopped at two positions by the use of the solenoid 300 and a control unit (not shown).
As shown in
More particularly, when the leading end of the picked up paper P contacts the stopped registration roller 200 and does not pass the registration roller 200, the pick-up roller 100 rotates to move to the second position S2 so that a paper curl C can be formed by a feeding force of the pick-up roller 100.
In an exemplary embodiment, the rotational distance of the pick-up roller 100 is set to meet the following equation:
1+α≦L<LE
in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second stop position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first stop position (S3).
A pick-up gear 120 is formed at an end portion of one side of a pick-up roller shaft 110. As shown in
The pick-up gear 120 comprises a toothed portion 124, and first and second cut off portions 125, 126. The toothed portion 124 meshes with the input gear 170, and each of the cut off portions 125, 126 cuts off the meshed connection between the input gear 170 and the pick-up gear 120 when the pick-up roller 100 stops at the first and the second positions S3, S2.
First and second locking portions 121, 122 are formed at one side of the pick-up gear 120. A movable body 320 of the solenoid 300 is locked in each of the first and the second locking portions 121, 122 so that the pick-up gear 120 and the pick-up roller 100 stop at the first position and the second position, respectively.
Preferably, each of the locking portions 121, 122 comprises locking protrusions 121a, 122a at one side, and guide contours 121b, 122b at the other side.
The registration roller 200 compensates for skew and registers the leading end of a sheet of paper P fed by the pick-up roller 100, and is provided downstream of the pick-up roller 100. Additionally, in cooperation with the pick-up roller 100, the registration roller 200 allows the paper P to form a paper curl C so that the paper P can be fed with a registered leading end and with compensated skew.
As shown in
If power is supplied to the solenoid 300, the movable body 320 is pulled towards the electromagnet 310 by the magnetic force of the electromagnet 310 so that the free end portion of the movable body 320 is unlocked from the locking protrusions 121a, 122a of the first and the second locking portions 121, 122. Accordingly, the pick-up gear 120 and the pick-up roller shaft 110 are allowed to rotate.
In the first position S3 (shown in
In the illustrated, exemplary embodiment, the solenoid is an armature type solenoid in which the movable body 320 is pulled to the electromagnet 310 by the magnetic force of the electromagnet 310 when power is supplied to the solenoid. The present invention is not limited to this particular type of solenoid, however, and those skilled in the art will recognize that other solenoids (such as plunger type and latch type solenoids) may also be used.
As shown in
An end portion, adjacent to the paper guide 130, of the bottom tray 400 is elastically biased upwardly by an elastic member 410 (see
Each of the pick-up cams 450 is engaged with an outer circumferential surface of the pick-up roller shaft 110 and comprises a flat surface 451 and a curved surface 452.
As shown in
A pair of stoppers 500 are pivotably formed at an upper portion of each of the pick-up cams 450. Specifically, each of the stoppers 500 may be hinged to a frame (not shown) of the paper feeding cassette. Each of the stoppers 500 presses a portion of the curved surface 452 of the pick-up cam 450 as the pick-up cam 450 is locked in the second locking portion 122 of the pick-up gear 120 and stopped, that is, as the pick-up roller 100 stops at the second position S2.
Preferably, a locking recess 452a is formed at one side of the curved surface 452 of the pick-up cam 450. A leading end portion of the stopper 500 is locked in the locking recess 452a so that the pick-up cam 450 may be easily pressed.
If the pick-up roller 100 stops at the second position S2, the pick-up cam 450 is pressed by the pressing portion 420 of the bottom tray 400 to generate a moment which is opposite to the rotational direction of the pick-up roller 100, that is, a reverse moment. Therefore, the toothed portion 124 of the pick-up gear 120 interferes with the input gear 170. This interference may produce undesirable noise.
With the above-described construction, however, the stopper 500 presses the upper, curved surface 452 of the pick-up cam 450 so that the stopper absorbs some of the forces generated by the interaction of the pressing portion 420 with the pick-up cam 450. Therefore, the reverse moment of the pick-up cam 450 is attenuated, and the interference of the teeth of pick-up gear 120 and input gear 170, as well as the accompanying noise, is prevented.
The operation of the paper feeding device according to an exemplary embodiment of the present invention will now be explained in detail.
The operation of the pick-up roller 100 will be explained with reference to
If power is supplied to the solenoid 300, that is, if the solenoid 300 is turned on, the pick-up roller 100 rotates, and, a sheet of paper P contacts the paper contact portion 101 and starts to be fed. The paper P is fed to the registration roller 200 until the pick-up roller 100 stops at the second position S2. Since the registration roller 200 is stopped, the paper P fed to the registration roller 200 can not pass the registration roller but forms a paper curl C (as shown in
The registration roller 200 starts to be driven at an appropriate time, and after a certain time, the solenoid 300 is cycled on and off so that the pick-up gear 120 rotates again to the first position S3 and returns to the initial position (refer to
With reference to
As shown in
In other words, as shown in
Under this circumstance, if power is supplied to the solenoid 300, the movable body 320 is pulled by the magnetic force of the electromagnet 310 to unlock from the locking protrusion 121a of the first locking portion 121. Additionally, the toothed portion 124 of the pick-up gear 120 is meshed with the input gear 170 so that the pick-up gear 120 rotates and the pick-up roller 100 rotates in the same direction as the pick-up gear 120.
If the power supply is cut again to the solenoid 300, the movable body 320 is swung to the outside of the electromagnet 310 by the spring member 330 so that the leading end moves out. The leading end of the movable body 320 is guided along the guide contour 122b of the second locking portion 122.
While being guided along the guide contour 122b of the second locking portion 122, as shown in
In other words, the pick-up roller 100 stops at the second position S2 by the solenoid 300, as shown in
At this time, since the registration roller 200 is stopped, the paper P fed to the registration roller 200 does not pass the registration roller 200 but forms a paper curl C so that the leading end of the paper P is registered and skew of the paper is compensated for. The paper contact portion 101 of the pick-up roller 100 still contacts the paper, and therefore, the formed curl can be maintained.
Then, if power is supplied to the solenoid 300, the movable body 320 is pulled by the magnetic force of the electromagnet 310 so as to be unlocked from the locking protrusion 122a of the second locking portion 122. The input gear 170 meshes with the toothed portion 124 of the pick-up gear 120 to rotate and the pick-up roller 100 rotates in association with the rotation of the toothed portion 124.
If the power supply is cut to the solenoid 300, the movable body 320 swings to the outside of the electromagnet 310 by the spring member 330 so that the leading end moves out. The leading end of the movable body 320 is guided along the guide contour 121b of the first locking portion 121.
As shown in
If the pick-up roller 100 stops at the second position S2, the pick-up cam 450 is pressed by the pressing portion 420 of the bottom tray 400 to generate a moment in the reverse direction of the rotating direction of the pick-up roller 100, that is, a reverse moment.
The stopper 500 is pivotably formed at the upper portion of the pick-up cam 450 and presses the curved surface 452 of the pick-up cam 450. By the stopper 500, the reverse moment of the pick-up cam 450 is attenuated, and the interference of the teeth of the pick-up gear 120 with the driving gear 170, along with the associated noise, can be prevented.
As described above, the paper feeding device according to an exemplary embodiment of the present invention controls the rotation of the pick-up roller in accordance with two positions so that a paper curl can be formed and maintained to register the leading end of a sheet of paper and compensate for skew of the paper, without requiring a feeding roller.
Additionally, the paper feeding device according to an exemplary embodiment of the present invention prevents tooth interference and the accompanying noise so that the paper feeding device operates with enhanced stability and precision.
While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims
1. A paper feeding device for an image forming apparatus, comprising:
- a pick-up roller with a paper contact portion;
- a registration roller for registering a leading end of a paper fed by the pick-up roller and compensating for skew of the paper; and
- a driving unit to drive the pick-up roller between a first position for preparing to pick up a sheet of paper and a second position for forming a paper curl.
2. The device as claimed in claim 1, the driving unit comprising:
- a pick-up gear engaged with a pick-up roller shaft; and
- a solenoid engaging the pickup gear, the solenoid stopping the pick-up gear from rotating at each of the first and the second positions.
3. The device as claimed in claim 2, wherein
- the pick-up gear comprises first and second locking portions corresponding to each of the first and the second positions; and
- the solenoid comprises a movable body which may be locked in the first and the second locking portions so that the pick-up gear is stopped at the first and the second positions, respectively.
4. The device as claimed in claim 3, wherein
- each of the first and the second locking portions comprises a locking protrusion at one side, and a guide contour at the other side.
5. The device as claimed in claim 1, wherein
- a rotational distance of the pick-up roller is set to meet the following equation:
- 1+α≦<L<LE
- in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first position (S3).
6. The device as claimed in claim 1, further comprising:
- a bottom tray for pressing the paper into contact with the pick-up roller; and
- means for preventing a reverse moment which is generated at the pick-up roller by the bottom tray.
7. The device as claimed in claim 6, wherein the means for preventing the reverse moment comprises:
- a pick-up cam rotating coaxially with the pick-up roller to move the bottom tray upwardly and downwardly; and
- a cam stopper pressing the pick-up cam to prevent the reverse moment generated by the bottom tray.
8. The device as claimed in claim 7, wherein
- the pick-up cam comprises a locking recess in which a leading end of the cam stopper is locked.
9. A paper feeding device for an image forming apparatus comprising:
- a registration roller for registering a leading end of a sheet of paper and compensating for skew of the paper; and
- a pick-up roller for picking up a sheet of paper to feed to the registration roller and, as the leading end of the sheet of paper contacts the registration roller to form a certain paper curl, stopping to maintain the paper curl.
10. The device as claimed in claim 9, further comprising:
- a solenoid controlling the rotation of the pick-up roller to stop the pick-up roller at a first position for preparing to pick-up a sheet of paper and at a second position for forming a paper curl.
11. The device as claimed in claim 10, further comprising:
- a pick-up roller shaft rotatably supporting the pick-up roller;
- a pick-up gear engaged with the pick-up roller shaft to rotate the pick-up roller,
- wherein the pick-up gear comprises a first and a second locking portions corresponding to the first and the second positions, and
- wherein the solenoid comprises a movable body which may be locked in the first and the second locking portions so that the pick-up gear is stopped at the first and the second positions, respectively.
12. The device as claimed in claim 11, wherein
- each of the first and the second locking portions comprises a locking protrusion at one side, and a guide contour at the other side.
13. The device as claimed in claim 10, wherein
- a rotational distance of the pick-up roller is set to meet the following equation:
- 1+α≦L<LE
- in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first position (S3).
14. The device as claimed in claim 9, further comprising:
- a bottom tray for pressing the paper into contact with the pick-up roller; and
- means for preventing a reverse moment which is generated at the pick-up roller by the bottom tray.
15. The device as claimed in claim 14, wherein the means for preventing the reverse moment comprises:
- a pick-up cam rotating coaxially with the pick-up roller to move the bottom tray upwardly and downwardly; and
- a cam stopper pressing the pick-up cam to prevent the reverse moment generated by the bottom tray.
16. The device as claimed in claim 15, wherein
- the pick-up cam comprises a locking recess in which a leading end of the cam stopper is locked.
17. A paper feeding device for an image forming apparatus, comprising:
- a registration roller for registering a leading end of a sheet of paper;
- a rotatable pick-up roller for picking up a sheet of paper from a stack of paper and feeding the sheet of paper to the registration roller, the pick-up roller having a paper contact portion;
- means for rotating the pick-up roller and stopping the pick-up roller at a first stop position and a second stop position, wherein the first stop position and the second stop position are arranged to meet the following equation:
- 1+α≦L<LE
- in which, L is the distance the pick-up roller rotates from a reference position (S1) where the paper contact portion of the pick-up roller starts to contact the paper to the second stop position (S2), 1 is a distance between the reference position (S1) and the registration roller, α is an amount of paper curl, and LE is a distance between the reference position (S1) and the first stop position (S3).
18. The device as claimed in claim 17, wherein the means for rotating and stopping the pick-up roller comprises:
- a rotatable pick-up roller gear engaging the pick-up roller, the pick-up roller gear being driven to rotate the pick-up roller, the pick-up roller gear having first and second locking portions; and
- means for engaging the first and second locking portions of the pick-up roller gear to prevent the pick-up roller gear from rotating.
19. The device as claimed in claim 18, wherein the means for engaging the first and second locking portions of the pick-up roller gear comprises:
- a solenoid engaging the pickup gear.
20. The device as claimed in claim 18, wherein
- the pick-up roller gear is driven by an input gear, and the pick-up roller gear has a toothed portion where the pick-up roller gear is engaged with the input gear, and has first and second cut-off portions where the pick-up roller gear is not engaged with the input gear, the first and second cut-off portions corresponding to the first and second stop positions.
Type: Application
Filed: Mar 27, 2006
Publication Date: Jan 11, 2007
Applicant:
Inventor: Young-sil Lee (Seoul)
Application Number: 11/389,173
International Classification: B65H 5/00 (20060101);