Self-regulating temperature control system
A self-regulating cooling/heating system employs a variable flow manifold that allows the automatic re-direction of cooling/heating fluid (air, water, phase transition medium) to the areas of the cabinet or enclosure that requires the most cooling/heating. This enables a more efficient use of cooling/heating capability, sending the cooled/heated fluid to areas of greatest temperature differential, which will result in a greater amount of thermal energy being transferred to the cooling/heating medium. This technique yields more efficient electronics and systems.
1. Field of the Invention
This invention relates generally to cooling and heating systems, and more particularly to a passively or actively temperature controlled, self-regulating method and system for cooling a liquid, gas, or phase transition medium to implement selective cooling of an operationally hot system or device, or heating of an operationally cold system or device in the same manner, to increase the system or device operating efficiency.
2. Description of the Prior Art
The cooling of fluids is desirable in many applications. Internal combustion engines, for example, run more efficiently if relatively high temperature fuel is cooled before being introduced into the combustion chamber.
Hydraulic systems function better with cooler hydraulic fluid. Oil lubrication systems are more effective when the oil is cooled. This is true in transmissions and other parts of a power train as well as for the internal lubrication of an engine.
More recently, advances in technology related to modern electronic systems and devices such as radar displays, for example, demand strategic cooling techniques having greater efficiencies and lower costs. Known cooling techniques can provide the desired efficiencies, but at cost parameters that are simply non-competitive in the modern marketplace. These modern electronic systems and devices run at faster operating speeds when properly cooled; and the expected system or device life is increased when operating temperatures are properly managed.
Certain radar displays, for example, are very large, and for strategic reasons that may be related to the operational environment and the like, require passive cooling techniques. Since these arrays are so very large, only certain portions of such displays are used at any given moment in time. It is therefore not efficient to cool the whole radar array associated with the radar display unit, when instead, it is only necessary to cool that portion of the array that is being utilized, and thus is operating at an elevated temperature.
In view of the foregoing background, it would be extremely beneficial and advantageous to provide a cooling system and method for cooling only that portion of an operationally hot device that is necessary to achieve a desired level of device operating efficiency, rather than using a known cooling and/or heat transfer technique that is limited to cooling the whole device. It would be further advantageous if the system and method for cooling were passively controlled and not dependent upon any type of active controller or control device, but could instead continue to fully function, even in the absence or failure, for example, of a system or device computerized controller.
Consider now an array 10 having four sections such as shown in
The present invention is directed to a passive or active, self-regulating cooling and/or heating system and method for providing a desired level of operating efficiency at a minimized cost level when compared with known cooling/heating systems and methods. The self-regulating cooling/heating system and method can direct a cooling/heating medium, e.g. liquid, gas, medium that changes state or undergoes a phase transition, through only those portions of a system or device that are operationally hot or cold, while substantially ignoring those portions of the system or device that are not operationally hot or cold or are otherwise operationally cool or hot.
More specifically, one embodiment of the system or device is cooled in sections or portions that are independent from one another such that it is possible to selectively cool any one or more sections or portions, such as described herein before with reference to
In one aspect of the invention, a self-regulating cooling system includes a first heat transfer device such as a manifold, having at least one fluidic input port and at least one fluidic output port; a second heat transfer device such as a heat exchanger, having at least one fluidic input port and at least one fluidic output port, wherein a fluidic medium is allowed to flow freely between the first and second heat transfer devices, such that thermal energy is transferred from the first heat transfer device to the second heat transfer device; and a self-regulating element operational to control the amount of thermal transfer from selected sections or portions of the first heat transfer device to the second heat transfer device. Fluidic flow is most preferably implemented via a suitable pump or other like device to maintain the thermal cycle.
The self-regulating element is most preferably a passively controlled device, but could just as easily be an actively controlled device, that operates most preferably in response to temperature changes associated with the fluidic medium to regulate the amount of fluidic medium flowing through the selected portions or sections of the first heat transfer device. A suitable self-regulating element may comprise a variable orifice valve, for example, in which the size of the orifice is controlled via a thermal element such as a thermally responsive spring.
BRIEF DESCRIPTION OF THE DRAWINGSOther aspects, features and advantages of the present invention will be readily appreciated as the invention becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawing figures wherein:
While the above-identified drawing figures set forth particular embodiments, other embodiments of the present invention are also contemplated, as noted in the discussion. In all cases, this disclosure presents illustrated embodiments of the present invention by way of representation and not limitation. Numerous other modifications and embodiments can be devised by those skilled in the art which fall within the scope and spirit of the principles of this invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTSThe embodiments described in detail herein below are directed to a self-regulating cooling (or heating) system and method for passively or actively providing a desired level of operating efficiency at a minimized cost level when compared with known cooling and heating systems and methods that employ active control techniques. The self-regulating cooling/heating system and method, as stated herein before, can direct a cooling or heating (fluidic) medium, e.g. liquid, gas, medium that changes state or undergoes a phase transition, through only those portions of a system or device that are operationally hot or cold, while substantially ignoring those portions of the system or device that are not operationally hot or cold or are otherwise operationally cool or hot.
Before moving to the Figures, it is important to note that the system or device to be cooled or heated is cooled or heated in sections or portions that are independent from one another such that it is possible to selectively cool or heat any one or more sections or portions. One embodiment, as stated herein before, exhausts the coolant or cooling medium from each section of the system or device into a first heat transfer device such as a manifold having a plurality of input ports. Each input port receives the coolant or cooling medium solely from a predetermined single section. The manifold may have one or more output ports that transfer the cooling medium into a second heat transfer device such as a heat exchanger where the cooling medium is cooled. Such heat exchangers, as stated herein before, are well known in the art, and so will not be discussed in further herein to preserve brevity and enhance clarity in describing the embodiments exemplified herein. In systems and/or devices that may run too cold, the process can be easily modified such that the liquid, gas, or phase transition medium is heated rather than cooled. Subsequent to cooling/heating, the cooled/heated fluidic medium is then pumped back into the system or device. Each manifold input can contain a distinct passive or active flow control device that reacts only to the temperature of the cooling/heating fluidic medium passing through the distinct flow control device. Each passive/active flow control device could just as easily be positioned at each input port or output port associated with the system or device to be cooled to selectively re-direct or restrict the coolant or heating medium flow through the individual sections of the device or system to be cooled or heated. In this manner, each section or portion of the device or system to be cooled or heated will receive only that amount of cooling/heating fluidic medium necessary to efficiently cool or heat the respective section or portion that needs to be cooled or heated. This process then can be seen to be self-regulating since each passive or active, self-regulating flow control device reacts to pass or restrict the amount of coolant or heating medium passing through its respective section or portion of the system or device, focusing on maximum efficiency i.e. maximum output for a given minimum input. The operating efficiency is thus improved since the maximum quantity of return coolant or heating medium need not necessarily pass through all portions of the device or system to be cooled or heated. Only those sections or portions requiring enhanced cooling will see enhanced coolant while those section or portions requiring enhanced heating will see less coolant flow there through respectively.
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In summary explanation, and with continued reference now to
Those skilled in the cooling and heating arts will readily appreciate that the cooling principles described herein can just as easily be inversely applied to provide desired heating effects. Thus, a particular section of a system or device that may be operating too cool, may be more efficiently heated to a more suitable operating temperature by directing a larger percentage of a heating medium through that section, or alternatively, as described herein before, by directing a smaller percentage of a cooling medium through that section. In this manner, the overall system or device operating efficiency can thus be optimized by using a smart heating system rather than a more conventional uniform heating system that is familiar to those skilled in the heating art.
Moving now to
The present invention is not so limited however, and it shall be understood that each self-regulating element may be passively controlled or controlled via an active controller of some type. Passive control is most preferred, since the passive, self-regulating element will continue to function in its normal temperature sensing mode to control the variable orifice valve regardless of whether the control system or device remains operational. Further, as stated herein before, the inverse principles easily apply to implement a self-regulating heating system in contradistinction to the self-regulating cooling system described in detail herein before.
The self-regulating element, as stated herein before, may be implemented, for example by, but not limited to, a passively controlled variable orifice valve. The valve may include a thermal spring element immersed in the coolant or heating medium (fluidic medium) such that the thermal spring operates in response to a temperature differential to variably open and close the valve orifice to control the rate of coolant or heating medium passing through the valve. The self-regulating element can be placed within predetermined portions of the cooling/heating system itself, or alternatively, within predetermined portions of the system or device to be cooled/heated, such as discussed in detail herein before. As also stated herein before, the self-regulating element may optionally be an actively controlled element.
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In view of the above, it can be seen the present invention presents a significant advancement in the art of cooling and heating system techniques. Further, this invention has been described in considerable detail in order to provide those skilled in the heat transfer arts with the information needed to apply the novel principles and to construct and use such specialized components as are required. In view of the foregoing descriptions, it should be apparent that the present invention represents a significant departure from the prior art in construction and operation. However, while particular embodiments of the present invention have been described herein in detail, it is to be understood that various alterations, modifications and substitutions can be made therein without departing in any way from the spirit and scope of the present invention, as defined in the claims which follow. The cooling/heating system, for example, may employ any number of different manifold configurations, so long as cooling or heating for the system or device to be cooled or heated is self-regulating and passively or actively controlled in accordance with the principles described herein before. Further, the requisite self-regulating element(s) employed may be placed in any variety of appropriate locations to implement individual section cooling and/or heating to passively or actively achieve the desired self-regulating sectional cooling and/or heating in response to particular system or device cooling or heating medium temperature(s).
Claims
1. A temperature control system comprising:
- a first heat transfer device having at least one fluidic input port and at least one fluidic output port;
- a second heat transfer device having at least one fluidic input port and at least one fluidic output port, wherein a fluidic medium is allowed to flow freely between the first and second heat transfer devices, such that thermal energy is transferred from the first heat transfer device to the second heat transfer device; and
- at least one self-regulating element operational to control the amount of thermal transfer from selected sections of the first heat transfer device to the second heat transfer device.
2. The temperature control system according to claim 1, wherein the at least one self-regulating element is a passively controlled device that is responsive solely to temperature changes in the fluidic medium.
3. The temperature control system according to claim 1, further comprising a fluidic pump operational to maintain the fluidic medium flow such that a desired heat transfer cycle is maintained.
4. The temperature control system according to claim 1, wherein the fluidic medium comprises a liquid.
5. The temperature control system according to claim 1, wherein the fluidic medium comprises a gas.
6. The temperature control system according to claim 1, wherein the fluidic medium comprises a substance that undergoes a phase transition during a heat transfer cycle.
7. The temperature control system according to claim 1, wherein the first heat transfer device comprises a fluidic manifold.
8. The temperature control system according to claim 1, wherein the second heat transfer device comprises a heat exchanger.
9. The temperature control system according to claim 1, wherein the at least one self-regulating element is an actively controlled device that is responsive to temperature changes in the fluidic medium.
10. The temperature control system according to claim 1, wherein the first heat transfer device, second heat transfer device and self-regulating element operate together to cool selected sections of a system or device.
11. The temperature control system according to claim 1, wherein the first heat transfer device, second heat transfer device and self-regulating element operate together to heat selected sections of a system or device.
12. A temperature control system comprising:
- a first heat transfer device having at least one fluidic input port and at least one fluidic output port;
- a second heat transfer device having at least one fluidic input port in fluidic communication with the at least one fluidic output port, the second heat transfer device further having at least one fluidic output port, wherein a fluidic medium is allowed to flow freely between the first heat transfer device at least one fluidic output port and the second heat transfer device at least one fluidic input port, such that thermal energy is transferred from the first heat transfer device to the second heat transfer device; and
- at least one self-regulating element operational to control a flow rate of fluidic medium expelled from at least one section of an active system or device into the first heat transfer device at least one fluidic input port, such that the amount of thermal transfer from at least one section of the first heat transfer device to the second heat transfer device is varied in response thereto, and further such that a desired cooling or heating effect is achieved within the at least one section of the active system or device.
13. The temperature control system according to claim 12, wherein the at least one self-regulating element is a passively controlled device that is responsive solely to temperature changes in the fluidic medium.
14. The temperature control system according to claim 12, further comprising a fluidic pump operational to maintain the fluidic medium flow such that a desired heat transfer cycle is maintained.
15. The temperature control system according to claim 12, wherein the fluidic medium comprises a liquid.
16. The temperature control system according to claim 12, wherein the fluidic medium comprises a gas.
17. The temperature control system according to claim 12, wherein the fluidic medium comprises a substance that undergoes a phase transition during a heat transfer cycle.
18. The temperature control system according to claim 12, wherein the first heat transfer device comprises a fluidic manifold.
19. The temperature control system according to claim 12, wherein the second heat transfer device comprises a heat exchanger.
20. The temperature control system according to claim 12, wherein the at least one self-regulating element is an actively controlled device that is responsive to temperature changes in the fluidic medium.
21. The temperature control system according to claim 12, wherein the first heat transfer device, second heat transfer device and self-regulating element operate together to cool selected sections of a system or device.
22. The temperature control system according to claim 12, wherein the first heat transfer device, second heat transfer device and self-regulating element operate together to heat selected sections of a system or device.
23. A method of controlling a system or device temperature, the method comprising the steps of:
- providing a self-regulating, temperature controlled system;
- configuring an apparatus such that a fluidic medium can pass independently and freely through selected sections or portions of the apparatus; and
- controlling the flow rate of fluidic medium passing through each section of the apparatus via the self-regulating, temperature controlled system in response to the temperature of the fluidic medium passing through selected sections of the self-regulating, temperature controlled system or apparatus.
24. The method of controlling a system or device temperature according to claim 23, further comprising pumping the fluidic medium between the self-regulating, temperature controlled system and the apparatus to maintain a positive fluidic medium pressure.
25. The method of controlling a system or device temperature according to claim 23, wherein the step of controlling the flow rate of fluidic medium comprises passively operating a variable orifice valve such that the valve orifice size is varied in response to the temperature of the fluidic medium passing through the valve.
26. The method of controlling a system or device temperature according to claim 23, wherein the step of controlling the flow rate of fluidic medium comprises actively operating a variable orifice valve such that the valve orifice size is varied in response to the temperature of the fluidic medium passing through the valve.
27. The method of controlling a system or device temperature according to claim 23, wherein the step of controlling the flow rate of fluidic medium passing through each section of the apparatus via the self-regulating, temperature controlled system in response to the temperature of the fluidic medium passing through selected sections of the self-regulating, temperature controlled system or apparatus operates to cool the selected sections of the apparatus.
28. The method of controlling a system or device temperature according to claim 23, wherein the step of controlling the flow rate of fluidic medium passing through each section of the apparatus via the self-regulating, temperature controlled system in response to the temperature of the fluidic medium passing through selected sections of the self-regulating, temperature controlled system or apparatus operates to heat the selected sections of the apparatus.
29. A temperature control system comprising:
- a first heat transferring means for receiving a fluidic medium from selected sections of a system or device, and expelling the received fluidic medium there from;
- a second heat transferring means for receiving the expelled fluidic medium such that thermal energy is transferred from the expelled fluidic medium to control the temperature of the expelled fluidic medium; and
- self-regulating means for regulating the amount of thermal transfer in response to fluidic medium temperature.
30. The temperature control system according to claim 29, further comprising means for maintaining a positive fluidic medium flow pressure between the first and second heat transferring means and selected sections of the system or device such that a desired heat transfer cycle is maintained.
31. The temperature control system according to claim 29, wherein the first heat transferring means, second heat transferring means and self-regulating means together operate to cool selected sections of the system or device.
32. The temperature control system according to claim 29, wherein the first heat transferring means, second heat transferring means and self-regulating means together operate to heat selected sections of the system or device.
33. The temperature control system according to claim 29, wherein the fluidic medium is a liquid.
34. The temperature control system according to claim 29, wherein the fluidic medium is a gas.
35. The temperature control system according to claim 29, wherein the fluidic medium is a substance that undergoes a phase transition during a heat transfer cycle.
36. The temperature control system according to claim 29, wherein the first heat transferring means comprises a fluidic manifold.
37. The temperature control system according to claim 29, wherein the second heat transferring means comprises a heat exchanger.
38. The temperature control system according to claim 29, wherein the self-regulating means is passively responsive to fluidic medium temperature.
39. The temperature control system according to claim 29, wherein the self-regulating means is actively responsive to fluidic medium temperature.
Type: Application
Filed: Jul 22, 2005
Publication Date: Jan 25, 2007
Inventors: Robert Monson (St. Paul, MN), John Abraham (Minneapolis, MN)
Application Number: 11/187,216
International Classification: F25B 41/04 (20060101);