Boat control system
The boat control system is a propulsion system for controlling the direction of passage of a vessel underway at low speeds. Six thruster nozzles are installed around the hull so that, used individually or in combination, the boat can be maneuvered forward, backward, laterally or turned on its axis. Each impeller is driven by a water-cooled reversible DC electric motor, which allows the thruster apparatus to operate for long periods. In some embodiments, the motors are installed concentrically within their respective thruster ducts, with water flow through the ducts cooling the motors during operation. The system is controlled by a joystick located at the operator's station of the boat.
This application is a continuation in part of U.S. patent application Ser. No. 11/135,410, filed on May 24, 2005.
BACKGROUND OF THE INVENTION1. Field of the Invention
The invention disclosed herein relates to a propulsion system for controlling the direction of passage of a vessel underway at relatively low speeds without utilizing the power of the vessel's main engine(s). The invention particularly relates to a boat control system that includes at least one thruster installed in the bow or stern of a vessel, especially a power or a sail pleasure boat, that can selectively propel the craft forward, backward or laterally. The system's design allows the thruster apparatus to operate for long periods without overheating.
2. Description of the Related Art
The use of thrusters as a means of enhancing the turning capability of a boat or ship is well known in the marine arts. When maneuvering to enter or exit a dock or marina, boats of moderate or larger size and ships of any length are in tight quarters and are at the mercy of the prevailing current, wind direction, and the tendency for a single engine prop to turn the boat's stern. A miscalculation in where the boat's engine, just turning above stalling RPM, and the boat's corresponding momentum will take the craft can result in an ever so seemingly light contact with a bulkhead or another boat in its slip. Yet, that light contact damage may cost thousands of dollars to remedy. But the experienced boater knows the risk can be remedied by installing one or more bow thrusters. They can turn the bow quicker in short distances than a rudder and engine combination. That gives the captain more control.
One or more thrusters can also be installed in the stern of the boat, preferably connected to the transom. These provide a capability to turn the stern laterally and, in concert with the bow thruster(s), rotate the boat on its axis. Stern thrusters are also of great assistance to single engine boats when they are backing into a slip. Depending on which way the engine shaft rotates, the boat's prop in reverse gear turns the stern of the boat to port or starboard, but with stern thrusters installed and operating to port or starboard, this tendency can be balanced to allow the boat to back straight into the slip.
Another advantage of bow and stern thrusters is their capability to move the boat forward or backward at extremely slow speed when operated in tandem. When entering a crowded fairway of a marina, the flow of the thrusters can be directed to the stern of the boat and thereby provide a small forward motion to the vessel with an instant capability to turn the vessel, if necessary. A longitudinally oriented stern thruster is also of value to the sport fisherman for moving the boat slowly over the water while trolling.
One problem that compromises the scope of use of bow or stern thrusters in the current art is the use of air-cooled electric motors to power the thrusters. Air-cooled electric motors tend to heat up with prolonged use and must be shut down before they are damaged. Therefore, they cannot be used continuously during a cruise, so some of their advantages are not always available to the captain. Nor can they be used for trolling in open waters.
U.S. Pat. No. 3,675,611, issued to Glass, describes a boat having a plurality of water jet nozzles at the bow and stern to assist in steering the boat. The water jet nozzles also provide auxiliary drive to propel the boat. As described, the water jets of the Glass '611 patent are restricted to maneuvering in and about the marina and are not capable of extended, continuous operation.
U.S. Pat. No. 3,911,851, issued to Canazzi, describes bow thrusters and stern thrusters for maneuvering a boat in confined places. The four thrusters receive their stream of water from a single point source, which distributes the water to the thrusters from four circumferentially spaced outlet ports at 90° intervals. Precise lateral movement of the boat under this feed configuration is questionable, as is the net forward thrust provided to the boat when all four thrusters are in play.
Japanese Patent No. 10-086,895, published on Apr. 7, 1998, describes (according to the drawings and English abstract) a maneuvering thruster for a ship, the device having a single water inlet below the waterline and opposed outlets above the waterline. A single motor and pump are provided, with a selector valve determining the direction of outflow.
Japanese Patent No. 2002-087,389, published on Mar. 27, 2002, describes (according to the drawings and English abstract) a maneuvering thruster having both inlet and outlet ports oriented in the same direction for each unit. Flow may be reversed through the duct, but it appears that the similar orientation of the inlet and outlet ports for each unit would reduce the efficiency of the device. The motor is located outside the duct.
None of the above inventions and patents, taken either singly or in combination, is seen to describe the instant invention as claimed. Thus, a boat control system solving the aforementioned problems is desired.
SUMMARY OF THE INVENTIONThe boat control system for independently steering or propelling a boat at low speed includes six thruster ports and nozzles, or three pressure and three suction thruster nozzles, connected to water pumps containing two reversible impellers. The pumps are driven or operated by water-cooled DC reversible electric motors connected to the boat's battery bank or to the main engine electric system. Four of the thrusters are installed through the hull of the boat and one thruster is installed amidships in the stern, preferably through the transom. All of the thrusters are installed just below the static water line or displacement line on the hull or transom and obliquely eject pressurized water outwardly into the seawater.
The ejection of the pressurized water into the seawater by the thrusters produces an opposite reaction force that effects a turning moment on the hull of the boat, which, when the thrusters are operated selectively, turns or propels the craft to port or starboard, moves the boat laterally along the hull line to starboard or port, or propels the craft forward at low speed. The boat control system is capable of operating with any combination of thrusters in play, from one to five. Accordingly, there is a large selection of low speed turning and propulsion options available to the captain of the vessel simply from the choice of thrusters to operate. The craft can be propelled forward at low speed or rotated in place on its axis or propelled laterally as in an approach to a crowded gas dock. Some of these maneuvers are well beyond the scope of the boat's main engine(s) to accomplish, particularly at very low speeds.
Thruster systems have heretofore typically not been placed in operation in open waters, for their usefulness in open waters requires long periods of operation compared to their operation in congested marinas and back waters. Such thruster systems are often operated by air-cooled DC electric motors installed in the hull in relatively hot locations on the boat. Accordingly, protracted continuous operation of these thruster system motors in open water overheats the motors and causes severe damage. However, it has been discovered that this drawback of previous thruster systems can be overcome by operating the thruster system with reversible direct current water-cooled electric motors.
The advantages of operating the thruster system with water-cooled motors are significant. As a result, the boat control system of the present invention can be used to propel the boat for long periods at low speeds previously unattainable with the high horsepower main engine(s). Consequently, when trolling for fish, a separate, outboard trolling motor is no longer necessary. The boat control system thrusters can maintain low trolling speeds for long periods, so the need for a trolling motor is overcome.
The long operating hours attainable by the boat control system of the present invention provides another important advantage to the boat owner, viz., fuel efficiency. Very often, a relaxing day of boating consists mainly of very slow cruising around an attractive river or bay with family and friends. The main boat engine(s) can propel the boat slowly enough at very low revolutions per minute, but at the cost of very low fuel efficiency coupled with exhaust smoke and noise. The boat control system of the present invention overcomes that disadvantage when tied into the rechargeable battery bank of the boat. The desirable slow gentle speed can be achieved with only two or more thrusters on and the main engine(s) off. No fuel is consumed, and exhaust fumes and combustion noises are eliminated.
Three reversible water-cooled electric motors may be used in the boat control system of the present invention: one in the bow and two in the stern of the boat. These motors are each connected by a drive shaft to a pump containing two impellers of opposite rotation and water inlet and outlet apertures or holes or openings. The outlet aperture of the pump is connected preferably by hoses to the starboard and port bow thruster nozzles at the thruster apertures in the hull just below the port and starboard high water line. The water inlet aperture of the pump is connected, preferably by hose, either to an outlet water aperture on the water-cooled reversible motor heat exchanger casing, or to a first water intake aperture through the hull below the starboard or port water line.
The water-cooled reversible electric motor is contained in a metal heat exchanger casing. An aperture on the heat exchange casing is connected to the water intake through hull apertures. The water passes through the motor casing and exits the heat exchanger through another aperture, which is connected by hose or conduit to the water intake opening on the pump housing.
Other embodiments of the present boat control system place the thruster motors generally or substantially concentrically within the thruster duct, thereby obviating the need for an external drive shaft between the motor and the impeller shaft and its corresponding requirement for a dynamic seal. Moreover, ambient water flowing through the thruster duct during operation provides cooling for the motor within the duct without need for additional coolant lines and the like. Greater motor output, which results in greater heat output, also results in greater water flow through the duct to provide the cooling necessary.
While the foregoing explanation of the thruster and motor installation is directed to the bow thruster, the two stern installations of pumps and water-cooled electric motors are similar to the bow thruster installation. One stern installation provides an operational thruster to the stern port side and to the stern starboard side just below the high water line. The inlet water for the pump can be acquired from the motor heat exchanger casing or, optionally, can be taken directly from a stern hull aperture placed in the hull below the stern or forward propulsion thruster water line.
The second stern installation includes a thruster directing a stream of pressurized water into the sea directly aft of the transom for forward propulsion. The exact placement of the stern forward propulsion thruster nozzle shall be determined by one skilled in the art at the site, as the stern design of both power and sailboats vary significantly from manufacturer to manufacturer. However, the thruster nozzle shall be obliquely directed downward into the water from a placement several inches below the stern water line.
Each of the three reversible, water-cooled DC electrical motors for the bow, stern and transom thruster installations is fully wired and connected to a battery bank and a thruster control joystick at the captain's wheel station. The instrumentation at the control joystick is known to those skilled in the art and allows the captain to select, start up and shut down any combination of thrusters for maneuvering the boat. Each independent pump is equipped with two impellers. Through the reversibility of the motor, the captain can select either the starboard or port side impeller to become engaged to discharge seawater through the selected thruster nozzle to turn the bow. In a similar manner, the stern thruster installation can be energized to operate either the port or starboard impeller to turn the boat's stern. If the captain prefers, both bow and stern thruster installation can be made operational simultaneously.
These and other features of the present invention will become readily apparent upon further review of the following specification and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Similar reference characters denote corresponding features consistently throughout the attached drawings.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to
The system illustrated in
Referring to
Referring to
Referring to
The duct 114 includes opposite first and second open ends, respectively 122 and 124, with open ports 126 and 128 extending respectively therefrom. The ports 126 and 128 may include flanges or lips 130 extending therefrom, to facilitate attachment and sealing of the assembly through a boat hull. The thruster 110 of
The impeller drive motor 112 is a sealed unit to preclude the entry of water therein. The seals are conventional, comprising a dynamic seal at the drive shaft end and a static seal at the point where the electrical power cable 132 enters the motor. (The assembly also includes a static seal 134 at the point of passage of the cable 132 through the side of the duct 114.) As the thruster duct 114 is installed below the static waterline of the boat (as shown in
The motor 112 includes a first end 136 and opposite second end 138. The first end 136 includes a drive shaft 140 extending directly therefrom, i.e., without intervening gearing or other mechanisms. The drive shaft 140 has an impeller 142 attached directly thereto, with directional rotation of the impeller 142 (and thus the direction of water flow through the duct 114) being controlled by the direction of rotation of the motor drive shaft 140 in accordance with the control system discussed further below. The opposite second end 138 of the motor 112 provides for the connection of the electrical power cable 132 thereto.
The motor 212 has a first end 236 and opposite second end 238, with each end having a drive shaft end extending concentrically therefrom in substantially the same manner as the drive shaft 140 of the motor 112 of
The boat B of
The various thrusters are specifically positioned on or in the hull relative to the static and dynamic displacement waterline of the boat B. As the boat B rides lower in the water in its static displacement mode when at rest or at relatively slow speeds, the various thrusters and their ports, e.g., bow thruster port 128a, laterally disposed stern thruster assembly 110a, and longitudinally disposed stern thruster assembly 210a, are positioned below the waterline W, where they are free to draw in and expel water when actuated. However, when the boat B is on plane or in dynamic displacement mode, as shown in broken lines in
Thus, all of the various outlets, openings, or ports of the various thrusters are positioned clear of the waterline W when the boat B is planing, thereby avoiding the hydrodynamic drag, which would otherwise be produced by the ports passing through the water at speed. This configuration also avoids the possibility of any of the thrusters or their ports fouling upon some object (e.g., fishing line, floating net, etc.) in the water when the boat B is at speed.
If the operator of the boat wishes to drive the boat forward at a slow speed, the joystick 150 is moved forwardly to, or toward, the position 150c shown in broken lines in
The boat is turned by a corresponding rotation of the joystick 150, as indicated by the rotational arrow R, which results in the actuation of two of the thrusters. When turning, the bow thruster is actuated in one direction, while the lateral stern thruster is actuated in the opposite direction. This causes the boat to pivot generally about its center, thereby performing a tight maneuver. Lateral movement of the stick to the positions 150a or 150b also simultaneously actuates the bow and lateral stern thrusters. However, in this scenario both thrusters are driven in the same direction, thereby moving the boat laterally without changing its heading. Various combinations may be achieved in accordance with the position of the joystick 150, e.g., positioning the stick forward and to the right while rotating the stick clockwise will result in the bow thruster developing more thrust to the right than the lateral stern thruster, thereby driving the boat to the right, but causing the bow of the boat to rotate to the right as well. The forward displacement of the stick will actuate the longitudinal stern thruster as well, driving the boat slowly forward as well.
It is to be understood that the present invention is not limited to the embodiments described above, but encompasses any and all embodiments within the scope of the following claims.
Claims
1. A boat control system, comprising:
- at least one thruster duct adapted for installation to a boat, the duct having a first opening and a second opening opposite the first opening, each of the openings being disposed below the boat's static displacement waterline and above the boat's dynamic displacement waterline;
- a water-cooled, impeller drive motor disposed generally concentrically within the duct, the motor having a first end and a second end opposite the first end;
- an impeller drive shaft extending directly and concentrically from the first end of the motor; and
- a thruster impeller disposed directly upon the impeller drive shaft.
2. The boat control system according to claim 1, wherein the at least one thruster duct comprises:
- a laterally disposed bow thruster duct adapted for installation in a bow of the boat;
- a laterally disposed stern thruster duct adapted for installation in a stern of the boat; and
- a longitudinally disposed stern thruster duct adapted for installation in the stern of the boat.
3. The boat control system according to claim 1, further including:
- a boat having a hull with a bow portion, a stern portion opposite the bow portion, and a rearwardly disposed transom;
- a bow thruster duct disposed laterally through the bow portion of the hull;
- a stern thruster duct disposed laterally upon the transom of the hull; and
- a longitudinally disposed thruster duct extending rearwardly from the transom of the hull.
4. The boat control system according to claim 3, further including a joystick controller electrically connected to the impeller drive motor in each of the ducts for selectively controlling the motor of each of the thruster ducts.
5. The boat control system according to claim 4, wherein each said motor has an operating speed controlled proportionally by displacement of the joystick.
6. The boat control system according to claim 1, further including:
- a drive shaft second end extending from the second end of the motor; and
- a second impeller disposed upon the drive shaft second end.
7. The boat control system according to claim 1, wherein the motor is a reversible electric motor.
8. A boat control system, comprising:
- a laterally disposed bow thruster duct;
- a laterally disposed stern thruster duct;
- a longitudinally disposed stern thruster duct, each of the ducts being adapted for installation to a boat, each of the ducts having a first opening and a second opening opposite the first opening, each of the openings being disposed below a static displacement waterline and above a dynamic displacement waterline of the boat;
- a water-cooled impeller drive motor disposed generally concentrically within each of the ducts, each of the motors having a first end and a second end opposite the first end;
- an impeller drive shaft extending directly and concentrically from the first end of each of the motors; and
- a thruster impeller disposed directly upon each of the impeller drive shafts.
9. The boat control system according to claim 8, further including a boat having a hull with a bow portion, a stern portion opposite the bow portion, and a rearwardly disposed transom, the bow thruster duct being disposed laterally through the bow portion of the hull, the stern thruster duct disposed laterally upon the transom of the hull, and the longitudinally disposed thruster duct extending rearwardly from the transom of the hull.
10. The boat control system according to claim 8, further including a joystick controller electrically connected to each of the motors for selectively controlling the motor of each thruster duct.
11. The boat control system according to claim 10, wherein each of the motors has an operating speed controlled proportionally by displacement of the joystick.
12. The boat control system according to claim 8, further including:
- a drive shaft second end extending from the second end of each said motor; and
- a second impeller disposed upon the drive shaft second end.
13. The boat control system according to claim 8, wherein each said motor comprises a reversible electric motor.
14. A boat and control system therefor, comprising:
- a boat having a hull with a bow portion, a stern portion opposite the bow portion, and a rearwardly disposed transom;
- a bow thruster duct disposed laterally through the bow portion of the hull;
- a stern thruster duct disposed laterally upon the transom of the hull;
- a longitudinally disposed thruster duct extending rearwardly from the transom of the hull, each of the ducts having a first opening and a second opening opposite the first opening, each of the openings being disposed below a static displacement waterline and above a dynamic displacement waterline of the hull;
- a water-cooled impeller drive motor disposed generally concentrically within each of the ducts, each of the motors having a first end and a second end opposite the first end;
- an impeller drive shaft extending directly and concentrically from the first end of each of the motors; and
- a thruster impeller disposed directly upon each of the impeller drive shafts.
15. The boat and control system according to claim 14, further including a joystick controller electrically connected to the motors for selectively controlling the motor of each of the thruster ducts.
16. The boat and control system according to claim 15, wherein each of the motors has an operating speed controlled proportionally by displacement of the joystick.
17. The boat and control system according to claim 14, further including:
- a drive shaft second end extending from the second end of each said motor; and
- a second impeller disposed upon the drive shaft second end.
18. The boat and control system according to claim 14, wherein each said motor comprises a reversible electric motor.
Type: Application
Filed: Oct 11, 2006
Publication Date: Feb 8, 2007
Inventor: James Stallings (Timpson, TX)
Application Number: 11/545,554
International Classification: B63H 25/46 (20060101);