Canopy tensioning device
A canopy tensioning device to facilitate the tensioning and loosening of a canopy onto a frame. The canopy tensioning device may include an elongated body with a drive mechanism disposed at least partially inside the elongated body. Actuating the drive mechanism moves an engagement member longitudinally along the elongated body. The engagement member is connected to the canopy through the opening in the elongated body such that moving the engagement member in one direction tensions the canopy onto the frame and moving the engagement member in another direction loosens the canopy.
This document claims the benefit of U.S. Ser. No. 60/704,851, entitled “Canopy Tensioning Device” and filed Aug. 2, 2005, the contents of which are hereby incorporated in their entirety by this reference.
RELATED FIELDSEmbodiments of the present invention relate to systems, devices and methods for tensioning and loosening canopies.
BACKGROUNDCanopies provide shade and at least some protection from the elements. In some applications, the canopy, such as a fabric panel or other flexible material, is stretched over a support structure, such as a frame. Structures on the frame interact with a cable encircling the canopy's perimeter to secure and stretch the canopy over the frame. In the past, however, it has proven difficult to stretch the canopy onto the frame.
One known method uses turnbuckles or “come-alongs” to tighten the cable around hooks on the frame, thus securing the canopy to the frame. The use of turnbuckles and come-alongs in these applications is undesirable, however, because they are relatively difficult and time consuming to install, remove and adjust. Ease of removal is particularly important, as it is occasionally necessary to remove the canopy during high winds or heavy snow accumulation. Ease of adjustment is also important because the fabric of the canopy may tend to stretch over time, potentially loosening the canopy.
Other known canopy structures include telescoping devices that can be extended to tension the canopy onto the frame and shortened to loosen the canopy. Each telescoping structure includes a sleeve mounted in a sliding fashion on an end of a horizontal rafter of the frame, such that the sleeve can be telescoped in and out to tension or loosen the canopy. These “telescoping” structures are described further in U.S. Pat. No. 6,814,094, entitled “Canopy Fabric Tensioning Apparatus” and issued Nov. 9, 2004 to Shade Systems, Inc., as well as U.S. Pat. No. 6,874,518, entitled “Fabric Covered Structure and Method of Assembly of Such Structure” and issued Apr. 5, 2005 to William H. Porter, the entire contents of both of which are herein incorporated by this reference.
There are drawbacks associated with these telescoping structures. The telescoping structures are relatively complex and heavy, requiring a large sleeve mounted on the frame, and are also relatively expensive and time consuming to replace and repair. Because the sleeve is mounted to the frame in a sliding fashion, it must have fairly exact tolerances and may be susceptible to binding due to corrosion, rust, dirt or other debris becoming trapped between the sleeve and the rafter. Additionally, the telescoping structures may also be less aesthetically pleasing, as they include parts that may otherwise break up the “clean lines” of the canopy's frame.
SUMMARYCanopy tensioning devices of the present invention may overcome some or all of the above described difficulties. One or more canopy tensioning devices of the present invention may be incorporated into a canopy frame to facilitate the quick and easy installation and removal of the canopy.
The canopy tensioning devices of this invention may secure to the rafters or other portions of the frame and may include a moveable engagement member that engages the canopy. A drive mechanism at least partially disposed inside the device may be actuated to move the engagement member towards either the distal or proximal ends of the device. Moving the engagement member in one direction facilitates tensioning the canopy on the frame, while moving the engagement member in the other direction facilitates loosening the canopy.
In some embodiments, the engagement member extends through and travels in a longitudinal slot formed in the body of the canopy tensioning device. The portion of the engagement member extending out of the slot may be hook shaped or otherwise formed to interact with and hold the canopy or connectors associated with the canopy.
In some embodiments, the drive mechanism includes a threaded rod that may be rotated in one direction to move the engagement member toward the proximal end of the device, and in the other direction to move the engagement member toward the distal end, depending on the threaded rod's direction of rotation. A removable cap may be included for limiting access to, and unauthorized use of, the drive mechanism. The removable cap may be secured with a tamper resistant fastener.
In some embodiments, the canopy tensioning device includes drainage ports for lessening the possibility that water or other debris will collect in the interior of the device.
These embodiments, and other aspects of the present invention, may be understood further by reference to the drawings and the description of those drawings provided below.
BRIEF DESCRIPTION OF DRAWINGS
As shown in
The drive mechanism 22 shown in
Screws or other suitable attachment mechanisms may secure secondary plate 30 to plate 28 in a removable manner such that the drive mechanism 22 can be removed from canopy tensioning device 10 for maintenance, cleaning, lubrication, replacement, or other purposes. In other embodiments, secondary plate 30, and thus drive mechanism 22, is permanently installed into device 10. In such embodiments, distal plate 28 may be unnecessary as secondary plate 30 may be directly secured to interior portions of elongated body 12. In the embodiment shown in
The drive mechanism shown in
Like plate 28 and secondary plate 30, the cap 38 shown in
Other structures may also be incorporated into canopy tensioning device 10 to reduce or prevent water, debris and/or other undesirables (including insects seeking a suitable nest) from entering the interior of device 10. Such structures may be in addition to or in lieu of the gaps in distal plate 28, secondary plate 30 and cover 38. For example,
One or more canopy tensioning devices 10, when incorporated into a frame for a canopy, may be used to tension and secure a canopy to the frame. In some preferred embodiments, such as some embodiments used with square or rectangular canopies, four canopy tensioning devices are positioned at the four corners of the canopy frame. In other embodiments, which may or may not involve square or rectangular canopies, each distal end of a rafter includes a canopy tensioning device 10. In other embodiments, other numbers and locations of canopy tensioning devices 10 are included in the canopy frame.
The components of the canopy tensioning devices 10 embodiments described above may be made from conventional or unconventional materials and in conventional or unconventional manners. For instance elongated body 12 may be formed from tubular steel and other components (such as the hook 52 of engagement member 18 and plates 28) may be formed from laser cut steel. Permanent joints between components (such as between plates 28 and elongated body 12) may be formed by welding. Corrosion prone components may be painted with a baked-on powder coating or may be plated with materials that resist corrosion. Moveable components may be coated with waterproof grease or other lubricants to facilitate smooth operation.
The embodiments described above and shown in the Figures are only some of the possible embodiments of the present invention, and are not intended to limit the scope of the present invention, which is set forth in the below claims. Changes, additions, deletions and modifications may be made to the embodiments described above without departing from the scope or spirit of the present invention.
For example, canopy tensioning devices may use drive mechanisms other than the drive mechanism 22 shown in the Figures. In one alternate embodiment, the canopy tensioning device may include a ratcheting mechanism for moving the engagement mechanism towards the distal and proximal ends of the elongated body. In other embodiments, the drive mechanism could employ cable(s) and pulley(s) to adjust the position of the engagement member. In still other embodiments, other mechanical or non-mechanical structures may be used as a drive mechanism. Such drive mechanisms may be either removably installed (such as in the manner discussed above) or may be installed in canopy tensioning device in a permanent fashion.
Although the Figures generally show the drive mechanism of the canopy tensioning device positioned along a central axis of the interior of the device, other locations are also possible. For example, in some alternative embodiments, the drive mechanism may be offset from the central axis such that it is closer to the slot or other opening in the elongated body. Moving the drive mechanism closer to the slot may facilitate the use of a shorter engagement member, which could potentially reduce the moment of pulling force acting on the engagement member when it is tensioning a canopy.
Additionally, although the Figures show the adjustment mechanism being accessed at a distal end of canopy tensioning device 10, other locations for actuating a drive mechanism are also possible. For example, in some alternative embodiments, the drive mechanism may be actuated using a crank (which may or may not include deterrents for unauthorized use) or other mechanisms located in one of the canopy's vertical supports. Such a crank or other mechanism may be mechanically connected to the drive mechanism by a system of cables and pulleys or a system of axels and gears (including bevel gears to account for angled connections).
Claims
1. A canopy tensioning device, comprising:
- (a) an elongated body, the elongated body comprising an opening disposed along at least part of a length of the elongated body;
- (b) a drive mechanism at least partially disposed in an interior portion of the elongated body along at least part of the length of the elongated body; and
- (c) an engagement member for at least indirectly engaging a canopy through the opening in the elongated body; wherein the engagement member is associated with the drive mechanism in a moveable manner;
- wherein actuating the drive mechanism in a first direction moves the engagement member towards a distal end of the elongated body; and
- wherein actuating the drive mechanism in a second direction moves the engagement member towards a proximal end of the elongated body.
2. The canopy tensioning device of claim 1, wherein at least a portion of the engagement member extends through the opening in the elongated body.
3. The canopy tensioning device of claim 2, wherein the portion of the engagement member extending through the opening comprises a hook.
4. The canopy tensioning device of claim 2, wherein the drive mechanism comprises a threaded rod; and wherein actuating the drive mechanism comprises causing the rotation of the threaded rod.
5. The canopy tensioning device of claim 4, wherein a portion of the engagement member that is associated with the drive mechanism comprises a threaded aperture.
6. The canopy tensioning device of claim 4, further comprising a cap disposed over an end of the drive mechanism and secured to the elongated body in a removable manner.
7. The canopy tensioning device of claim 6, wherein the cap is disposed over the end of the drive mechanism and secured to the elongated body by a tamper resistant fastener.
8. The canopy tensioning device of claim 7, wherein the tamper resistant fastener interacts with the end of the drive mechanism to secure the cap to the elongated body in the removable manner.
9. The canopy tensioning device of claim 6, wherein the cap further comprises a drainage port.
10. The canopy tensioning device of claim 9, wherein the cap and the elongated body are configured such that securing the cap to the elongated body in the removable manner positions the drainage port proximate a lower portion of the canopy tensioning device.
11. The canopy tensioning device of claim 10, wherein the cap includes a locator pin that interacts with the opening in the elongated body to position the drainage port proximate a lower portion of the canopy tensioning device when the cap is secured to the elongated body in the removable manner.
12. The canopy tensioning device of claim 4, wherein the elongated body further comprises a pair of plates, each plate comprising an aperture for receiving portions of the drive mechanism.
13. The canopy tensioning device of claim 12, wherein the plates of the elongated body receive at least a portion of the drive mechanism in a removable manner.
14. The canopy tensioning device of claim 4, wherein the threaded rod further comprises a nut located proximate an end of the threaded rod; wherein the nut facilitates rotating the threaded rod.
15. A canopy structure, comprising:
- (a) a canopy;
- (b) at least two substantially horizontal members supporting the canopy;
- wherein at least one of the substantially horizontal members comprises at least one canopy tensioning device, the canopy tensioning device comprising: (i) an elongated body, the elongated body comprising an opening disposed along at least part of a length of the elongated body; (ii) a drive mechanism at least partially disposed in an interior portion of the elongated body along at least part of the length of the elongated body; and (iii) an engagement member for at least indirectly engaging the canopy through the opening in the elongated body; wherein the engagement member is associated with the drive mechanism in a moveable manner; wherein actuating the drive mechanism in a first direction facilitates tensioning the canopy; and wherein actuating the drive mechanism in a second direction facilitates loosening the canopy; and
- (c) at least one substantially vertical support supporting at least one of the substantially horizontal members.
16. The canopy structure of claim 15, wherein at least a portion of the engagement member extends through the opening in the elongated body.
17. The canopy structure of claim 15, wherein the drive mechanism comprises a threaded rod; and wherein actuating the drive mechanism comprises rotating the threaded rod.
18. The canopy structure of claim 15, wherein the canopy tensioning device further comprises a cap disposed over an end of the drive mechanism and secured to the elongated body in a removable manner.
19. The canopy structure of claim 15, wherein the canopy tensioning device further comprises a drainage port.
20. The canopy structure of claim 15, wherein the elongated body receives at least a portion of the drive mechanism in a removable manner.
21. A canopy, comprising:
- (a) fabric;
- (b) a plurality of tubes supporting the fabric; and
- (c) at least one fabric tensioning mechanism, comprising: (i) a tube extension for telescoping attachment to one of the tubes, (ii) a threaded rod rotatably secured within the tube extension, and (iii) a hook threaded onto the rod, projecting through a longitudinal slot in the tube extension, and attached to the fabric so that rotation of the rod slides the hook within the slot to increase or decrease tension on the fabric.
22. The canopy of claim 21, wherein the threaded rod is centered within the tube extension.
23. A canopy fabric tensioning mechanism, comprising:
- (a) a tube;
- (b) a threaded rod rotatably secured within the tube extension; and
- (c) a hook threaded onto the rod and projecting through a longitudinal slot in the tube for attachment to the fabric so that rotation of the rod slides the hook within the slot to increase or decrease tension on the fabric.
24. A canopy tensioning device, comprising:
- (a) an elongated body, the elongated body comprising an opening disposed along at least part of a length of the elongated body;
- (b) an engagement member for at least indirectly engaging a canopy through the opening in the elongated body;
- (c) a drive mechanism; wherein actuating the drive mechanism moves the engagement member along the opening in the elongated body; and
- (d) a flexible cover disposed substantially over the opening; wherein the flexible cover comprises a slot through which the engagement member at least indirectly engages the canopy.
Type: Application
Filed: Mar 16, 2006
Publication Date: Feb 8, 2007
Inventor: Christopher Zanot (Carrollton, GA)
Application Number: 11/376,930
International Classification: E04H 15/64 (20060101);