Load adaptive class de driving amplifier for piezoelectric actuators
An improved system and method for driving piezoelectric actuators for devices such as camera modules. The present invention replaces a conventional class D amplifier with a class DE amplifier. The class DE amplifier eliminates the switching losses that would otherwise occur when a class D amplifier is used. The present invention can also adjust the dead time of the amplifier based upon varying ambient temperature levels.
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The present invention relates generally to the use and function of miniaturized camera products. More particularly, the present invention relates to the use of amplifiers to drive piezoceramic actuators in miniaturized camera products.
BACKGROUND OF THE INVENTIONTraditionally, lenses in autofocus and zoom lens systems have been moved using stepping or electrostative motors. These types motors have been developed and used over the course of a number of decades and are now considered a relatively mature technology. However, for mobile imaging telephones, these motors are quite large and have substantially reached their limit in terms of potential miniaturization. In particular, these motors become less efficient and more and more heat is generated by such motors relative as they become smaller in size.
In contrast, motors based on piezoelectric elements can be significantly smaller in size, and their power consumption can be lower than in stepping and electrostative motors. Motors using piezoceramic materials are also not as fragile as stepping motors, and fewer different components are needed to make the motors operate in a simpler way. Additionally, the process for manufacturing multilayer piezoelectric ceramic materials is somewhat similar to processes for manufacturing multilayer ceramic capacitors, meaning that the same machinery can be used to manufacture piezoelectric actuators, and that a high volume of such components can be produced in a fast and cost effective manner. Furthermore, the audible noise generated from a piezoelectric motor is quite small due to ultrasonic driving frequencies and is much less noticeable than the noise resulting from the use of stepping motors. An exploded isometric view of a camera module 100 including such a piezoelectric element 110, logical circuitry 120, support tube 130, and housing 140 is depicted in
Previously, class D amplifiers have been used to drive piezoceramic actuators. A class D amplifier is an amplifier in which the output transistors are operated as switches rather than as a current source. Because an ideal switch has either zero voltage across it or zero current through it at all times, it dissipates no power. When a particular transistor is turned off, the current through it is zero. When the transistor is turned on, the voltage across the switch is small (ideally zero). This increases the overall efficiency of the amplifier, requiring less power from the power supply and smaller heat sinks for the amplifier.
A conventional tuned class D type of amplifier is shown in
Another version of class D amplifier is shown in
Although reasonably useful, class D amplifiers suffer from significant drawbacks. The major factors limiting the performance of class D inverters are switching losses and switching noise as discussed below. Although, in contrast to class A, B, and C amplifiers, switched mode power amplifiers such as class D amplifiers have an idealized efficiency of 100%, the combination of switching and conduction losses sets an upper bound on the amplifiers' power efficiency.
An important switching loss that occurs at the turn on transition is due to the discharge of the energy stored in the in the parasitic output capacitance of the large output power devices. In a class D circuit of the type shown in FIGS. 9(a) and 9(b), there are two devices that switch on and off alternately. If the first device is off, then the voltage across it is equal to the rail voltage VDC, and the energy stored in the output capacitor Cparasitic is E=0.5*C*(Vdc)2. The discharge power loss is P=0.5*C*(Vdc)2f. Simultaneously, the capacitor of the second device is charged through the resistance of the first device to the rail voltage. The charging process dissipates an amount of energy equal to energy amount being stored. Therefore, the turn on loss in the class D circuit at every switching transition will be twice the amount of the loss. Because there are two switching transitions per cycle, the total turn on loss will be four times the discharge power loss. Additionally, the charging and discharging of the gate capacitance of the switch devices also causes power loss, especially at high switching frequencies. Furthermore, class D amplifiers also suffer from conduction losses. Conduction losses include all of the power dissipation that is caused by the resistances associated with the semiconductors switches.
Because switching losses increase with the square of the supply voltage and linearly with the operating frequency, the operating frequencies of class D inverters are limited.
SUMMARY OF THE INVENTIONThe present invention provides for the use of class DE amplifiers in conjunction with piezoceramic elements for actuating digital camera systems such as autofocus and zoom lens systems. In class DE amplifiers, switching losses are reduced in comparison to class D amplifiers. Each switching transistor in a class DE amplifier is on for less than a half period. There are two intervals of time in a period when both of the transistors are simultaneously off, which is referred to as dead time. During these intervals of “under lapping,” the shunt capacitances are recharged by the load current from 0 to Vmax or from Vmax to 0. Each transistor is therefore turned on under its output voltage Vout≈0. Therefore, the switching power losses are substantially absent. In addition, electromagnetic interference is reduced because of “soft switching” during the dead time of the switches.
The circuit used in conjunction with the present invention adapts in real-time to different loads in order to ensure the class DE switching conditions by changing the dead time. Additionally, different dead times can be used in the present invention for different temperatures, further enhancing the efficiency of the system.
These and other objects, advantages and features of the invention, together with the organization and manner of operation thereof, will become apparent from the following detailed description when taken in conjunction with the accompanying drawings, wherein like elements have like numerals throughout the several drawings described below.
BRIEF DESCRIPTION OF THE DRAWINGS
FIGS. 5(a)-5(d) are representations showing the bending of a piezoceramic element based upon the respective phases for the piezoceramic element;
FIGS. 7(a)-7(c) are representations of an equivalent circuit for a piezoceramic element;
FIGS. 8(a)-8(d) are plots showing the output data for resistors and capacitors in series and in parallel, respectively, as a function of frequency for a piezoceramic motor;
The mobile telephone 12 of
An actuator for a moving zoom lens can comprise a multilayer piezoelectric ceramic element such as the element shown in
Each piezoceramic element of the type shown in
The bending of a piezoceramic element 500 is shown in FIGS. 5(a)-5(d). At
From an electrical point of view, a piezoelectric motor can be represented to a first approximation by a resonant network (Ls, Cs, Rs) in parallel with the electrical capacitance Cp of the electrodes. This representation is depicted in
The present invention provides a solution to the problem of power dissipation presented in class D amplifiers while also being adaptable to different load conditions. In class DE amplifiers, switching losses are reduced. Each switching transistor in a class DE amplifier of the present invention is on for less than half of a period. There are two intervals of time in a period where both of the transistors are simultaneously off. During this dead time, the shunt capacitances are recharged by the load current from 0 to Vmax or from Vmax to 0. Each transistor is therefore turned on under its output voltage Vout≈0, and, hence, the switching power losses are absent.
The basic complementary voltage-switching tuned class DE amplifier is presented in
FIGS. 10(a)-10(d) and
The operation such a system over a simple cycle is as follows. During phase ‘a,’ illustrated in
When the voltage across the capacitor C associated with the transistor Q2 is zero (i.e., it has discharged its energy), a drive level is applied to the transistor Q2. This signifies the beginning of the third phase ‘c’. During phase ‘c,’ the transistor Q2 is active, and a short circuit effectively exists between the collector and the emitter terminals of the transistor Q2. This is illustrated by V2,c in
Another version of the effect of a class DE amplifier is shown in
An issue that is raised with class DE amplifiers involves the fact that the duration of the optimum dead time is a function of equivalent electrical circuit components. These components build up from the piezoactuator and electronic driving components. These components can vary with time or from sample to sample. Example of factors causing such variance include environmental changes such as temperature, wear and change in mechanical workload as the actuator is lifting or bring down the lens load, and tolerances in the load. In particular, the piezoceramic actuator has a high temperature coefficient for its equivalent capacitance Cpe. Additionally, the value for Cparasitic can vary from one amplifier to another. These issues can be addressed by introducing a circuit that adapts the dead time to the surrounding circumstances.
In the past, suitable adaptation circuits have been presented for DC/DC converters or (regulators), but not for amplifiers. Such adaptation circuits check the voltage across the switching devices and adjust the switching moment to be equal to the moment when the voltage over the switch is approximately zero. For class D amplifiers in audio and induction motor applications, the dead time must be made as short and constant as possible in order to not introduce harmonic distortions to the output signal. This is a potential reason why such adaptation mechanisms are not commonly used in conjunction with amplifiers.
According to one embodiment of the present invention, an adaptation system can be used where different dead times are utilized for different temperature areas. In such a system, the temperature is checked before an action is taken, and a fixed dead time period is chosen based upon the temperature information.
A real time load adaptation circuit of the present invention is shown in
An analog DTLL is depicted in
The comparators sense the power mosfet's Vds (drain to source voltage) zero-voltage crossing and gate to source voltage (Vgs) threshold voltage crossing. Comparator outputs are connected to a linear phase detector, which is an asynchronous logic circuitry that provides up/down pulses for charge pumping by detecting timing differences between the rising edges of X and G (outputs of the comparators). This is represented in
The gain of the loop is
G must be sufficiently large to obtain fast tracking without leading to instability (i.e., G>2) in this discrete time system with a fixed one-cycle delay.
In contrast to conventional systems, the circuit of the present invention does not use one-shots to decrease the gain when the phase difference between x and g is small. A phase difference counter is used to adjust the charge pump current by a smaller amount when the phase difference is smaller than a certain threshold phase difference. The increased charge pump current increases the gain. The greater charge pump current makes possible the fast settling when phase difference is great. The small gain makes it possible to resolve small timing errors, preventing instability while approaching a steady state.
The phase difference calculation logic triggers counter from the rising edge of the either of the inputs and, after a certain threshold time t2-t1 has commenced before the second input rising edge has come, it will increase the current of the charge pump. The effective charge pump current (Icp) is the time average of current. After the second input's signals edge is detected, the charge pump current goes to zero. By increasing the Icp when the phase different is great, the gain of the loop is increased and greater errors in the right switching timing are more quickly resolved. When the difference is small, the effective current is smaller and the loop behavior is more stable, near a steady state. The phase differences where more current is triggered can be different in absolute value depending upon which phase leads. This is shown by P1 and P2 in
The adaptation circuits of the present invention can be used to control tuned Class-DE amplifiers driving piezoceramic actuators, as well as low pass filtered Class-DE amplifiers driving piezoceramic actuators. It should also be noted that the present invention can be used in comjunction with a variety of amplifiers. For example, the present invention can be used in conjunction with a Class-D, zero-voltage switching inverter with a single shunt capacitor.
The soft switching system described herein reduces the switching noise in the amplifier, resulting in improved electromagnetic interference (EMI) performance. This is due to the gentle gradient during the dead time in V1 and V2, as shown in
The C0 in FIGS. 10(a)-10(d) can comprise either a large capacitor connected in series to a piezo actuator, or the piezoelement's electrical capacitance can be used alone to form an LC circuit. By using the additional capacitance, which is about ten times larger than the piezo capacitance, the temperature dependency of the LC resonance because of piezo capacitance can be reduced. The Cparasitic value can comprise either device capacitances or additional (external) capacitances. External fast schottky diodes can also be used in parallel with the body diodes of
The present invention is described in the general context of method steps, which may be implemented in one embodiment by a program product including computer-executable instructions, such as program code, executed by computers in networked environments. Generally, program modules include routines, programs, objects, components, data structures, etc. that perform particular tasks or implement particular abstract data types. Computer-executable instructions, associated data structures, and program modules represent examples of program code for executing steps of the methods disclosed herein. The particular sequence of such executable instructions or associated data structures represents examples of corresponding acts for implementing the functions described in such steps.
The foregoing description of embodiments of the present invention have been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the present invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the present invention. The embodiments were chosen and described in order to explain the principles of the present invention and its practical application to enable one skilled in the art to utilize the present invention in various embodiments and with various modifications as are suited to the particular use contemplated. Hamill teaches a class DE amplifier circuit in which the system maintains a gate control voltage to switch on a transistor of the class DE amplifier while the drain-source voltage is zero. Applicant respectfully disagrees with this position. In particular, Applicant submits that Hamill fails to disclose anything related to gate and source voltages. In the Introduction of Hamill, class D and class E amplifiers are merely discussed as prior art amplifiers. There is nothing suggesting that the gate and source voltage of transistors in a class DE amplifier are maintained as required in claims 19 and 24. Therefore, Hamill fails to cure all of the deficiencies of Kaneko et al.
Regarding claims 3, 4, 11, 12, 17, and 18, the Examiner correctly recognized that neither Kaneko et al. nor Hamill teach adjusting dead time of a class DE amplifier either to correspond to one of a plurality of predefined dead times based upon a measured ambient temperature or by using an algorithm based on measure ambient temperature. However, the Examiner asserted that Ohkuri teaches the use of predefined fixed dead times based upon a measure of ambient temperature, and the use of an algorithm that considers the measured ambient temperature. Applicant respectfully disagrees with the Examiner's position.
In particular, Applicant submits that Ohkuri does not teach or suggest adjusting dead time to one of a plurality of predefined fixed dead times or the use of any algorithm for determining an adjusted dead time. Ohkuri merely teaches one method of adjusting dead time, i.e., continually elongating dead time by increasing the number of serially connected devices until a maximum threshold is reached, at which time, operation of a switching element is stopped as described in paragraphs [0062]-[0070]. By contrast, claims 3, 11, and 17 require that the dead time is adjusted to correspond to one of a plurality of predefined, fixed dead times based on the measured ambient temperature. In addition, claims 4, 12, and 18 require adjusting dead time based on an algorithm that considers the measured ambient temperature. Because Ohkuri only teaches continually elongating dead time until a maximum threshold is reached, there cannot be any algorithm used. Therefore, various embodiments of the present invention allow for true adaptation of dead time according to ambient temperature, whereas Ohkuri merely teaches driving a circuit to its limit and then backing off. As such, Ohkuri fails to cure the deficiencies of Kaneko et al. and Hamill.
Claims
1. A method of driving a piezoelectric actuator, comprising:
- operatively connecting a class DE amplifier to a piezoelectric element, the class DE amplifier including first and second transistors;
- applying a driving voltage the first and second transistors such that the duty cycle is 0<D<1; and
- discharging a shunt capacitor associated with the first transistor when the first and second transistors are off, causing the first transistor to be turned on when the voltage across shunt capacitor is zero,
- wherein application of the driving voltages alters the relative position of the piezoelectric element.
2. The method of claim 1, further comprising:;
- operatively connecting a temperature sensor to the class DE amplifier;
- measuring the ambient temperature through the temperature sensor; and
- adjusting dead time during which both transistors in the class DE amplifier are in an off state based upon the measured ambient temperature
3. The method of claim 2, wherein the dead time is adjusted to correspond to one of a plurality of predefined fixed dead times based upon the measured ambient temperature.
4. The method of claim 2, wherein the dead time is adjusted based upon an algorithm taking into account the measured ambient temperature
5. The method of claim 1, wherein the piezoelectric element comprises a piezoceramic material.
6. The method of claim 1, wherein the piezoelectric element is operatively connected to an actuator, and wherein the electrical state of the piezoelectric element affects the relative position of the actuator.
7. The method of claim 6, wherein movement of the actuator caused by changes in the electrical state of the piezoelectric element causes a corresponding movement in a camera lens system.
8. A method of driving a lens in a camera module, comprising:
- positioning a piezoelectric element to engage an actuator for a lens in a camera module;
- operatively connecting a class DE amplifier to the piezoelectric element, the class DE amplifier including first and second transistors;
- driving the first and second transistors such that the duty cycle is 0<D<1; and
- discharging a shunt capacitor associated with the first transistor when the first and second transistors are off, causing the associated transistor to be turned on when the voltage across shunt capacitor is zero,
- wherein the input of voltage to the amplifier causes movement of the piezoelectric element, resulting in a corresponding movement in the actuator to move the lens.
9. The method of claim 8, wherein the piezoelectric element comprises a piezoceramic material.
10. The method of claim 8, further comprising:
- operatively connecting a temperature sensor to the class DE amplifier;
- measuring the ambient temperature through the temperature sensor; and
- adjusting the dead time during which both transistors in the class DE amplifier are in an off state based upon the measured ambient temperature.
11. The method of claim 10, wherein the dead time is adjusted to correspond to one of a plurality of predefined fixed dead times based upon the measured ambient temperature.
12. The method of claim 10, wherein the dead time is adjusted based upon an algorithm taking into account the measured ambient temperature.
13. The method of claim 1, further comprising charging a capacitor associated with the second transistor when the first and second transistors are off.
14. A piezoelectric actuator system for a camera module, comprising:
- a piezoelectric element in at least selective communication with a lens actuator; and
- a class DE amplifier including first and second transistors, wherein discharging a shunt capacitor associated with the first transistor when the first and second transistors are off causes the first transistor to be turned on when the voltage across shunt capacitor is zero;
- a piezoelectric element in electrical communication with the class DE amplifier; and
- an actuator in at least selective contact with the piezoelectric element, wherein varying applied voltage to the class DE amplifier adjusts the relative position of the piezoelectric element, which alters the position of the actuator.
15. The piezoelectric actuator system of claim 14, wherein the piezoelectric element comprises a piezoceramic material.
16. The piezoelectric actuator system of claim 14, further comprising a temperature sensor operatively connected to the class DE amplifier, the temperature sensor measuring the ambient temperature, wherein the dead time during which both transistors in the class DE amplifier are in an off state is adjusted based upon the measured ambient temperature.
17. The piezoelectric actuator system of claim 16, wherein the dead time is adjusted to correspond to one of a plurality of predefined fixed dead times based upon the measured ambient temperature.
18. The piezoelectric actuator system of claim 16, wherein the dead time is adjusted based upon an algorithm taking into account the measured ambient temperature.
19. The piezoelectric actuator system of claim 16, wherein the system maintains a gate control voltage to switch on a transistor of the class DE amplifier while the drain-source voltage is zero.
20. A control circuit for piezoelectric actuation comprising:
- a class DE amplifier including a first transistor and a second transistor, the first transistor including a first shunt capacitance and the second transistor including a second shunt capacitance;
- a series resonant output circuit coupled to an output and operably connected to the class DE amplifier; and
- a driving voltage applied to the first and second transistors having a duty cycle of 0<d<1 and discharging a shunt capacitor associated with the first transistor when the first and second transistors are off, causing the associated transistor to be turned on when the voltage across shunt capacitor is zero,
- wherein application of the driving voltage causes the output to actuate a piezoelectric element.
21. The control circuit of claim 20, further comprising a temperature sensor operatively connected to the class DE amplifier, wherein dead time for which the first and second transistors are simultaneously off is adjusted based upon ambient temperature monitored by the temperature sensor.
22. The control circuit of claim 20, wherein the piezoelectric element comprises a piezoceramic material.
23. The control circuit of claim 20, wherein the piezoelectric element comprises part of the series resonant output circuit.
24. The control circuit of claim 20, wherein the control circuit maintains a gate control voltage to switch on a transistor of the class DE amplifier while the drain-source voltage is zero.
25. An imaging device, comprising:
- the control circuit of claim 20; and
- a lens operatively connected to the control circuit,
- wherein the actuation of the piezoelectric element causes a corresponding movement in the lens.
26. A mobile telephone, comprising:
- a processor;
- a memory unit operatively connected to the processor; and
- the imaging device of claim 25 operatively connected to the processor.
Type: Application
Filed: Aug 17, 2005
Publication Date: Feb 22, 2007
Applicant:
Inventor: Mikko Ollila (Tampere)
Application Number: 11/205,558
International Classification: H01L 41/09 (20070101);