Process for preparing oxazolidine protected aminodiol compounds useful as intermediates to florfenicol

Info

Publication number: 20070055066
Type: Application
Filed: Aug 31, 2006
Publication Date: Mar 8, 2007
Applicant:
Inventor: James Towson (Flemington, NJ)
Application Number: 11/514,741

Abstract

An improved method of preparing oxazolidine protected aminodiol compounds is disclosed. These compounds are useful intermediates in processes for making Florfenicol.

Description

Description

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a non-provisional application that claims priority under 35 U.S.C. § 119(e) of provisional application U.S. Ser. No. 60/714,685 filed Sep. 7, 2005, the contents of which are hereby incorporated by reference in their entireties.

TECHNICAL FIELD

The present invention relates generally to a new process for preparing oxazolidine protected aminodiol compounds. These compounds are useful intermediates in the process for making Florfenicol.

BACKGROUND OF THE INVENTION

Florfenicol is a broad spectrum antibiotic of Formula I

It has wide spread application in veterinary medicine for the treatment of both Gram positive and Gram negative bacteria as well as rickettsial infections. Florfenicol is also known as [R-(R*,S*)]-2,2-Dichloro-N-[1-(fluoromethyl)-2-hydroxy-2-[4-(methylsulfonyl)phenyl]ethyl]acetamide.

Commonly-assigned U.S. Pat. No. 5,663,361, the disclosure of which is incorporated herein by reference, describes the synthesis of Florfenicol intermediates and their use in processes for making Florfenicol. The primary advantage discussed therein is that the process eliminated the prior art's requirement to isolate the aminodiol sulfone (ADS) from the reaction vessel before proceeding with the Florfenicol synthesis.

More recently, U.S. Patent 2005/0075506 A1 described a process for preparing a compound of Formula II that is useful as an intermediate in the synthesis of Florfenicol.

The process called for reacting the hydrochloride salt of an optically pure aminodiol compound of Formula III with acetone followed by acetyl chloride to give a compound of Formula II. The compound of Formula II is then reacted further to give Florfenicol of Formula I.
A major drawback of the process disclosed in 2005/0075506 A1 is the use of the aminodiol starting material of Formula III. The aminodiol compound of Formula III is expensive. It is also difficult to isolate and handle due to its amphoteric nature.

The present invention addresses this shortcoming and provides a still further alternative method of preparing useful intermediates included in the synthesis of Florfenicol.

SUMMARY OF THE INVENTION

In one embodiment, the present invention includes a process for preparing an oxazolidine protected aminodiol compound of Formula V:

wherein:

R₁is hydrogen, methylthio, methylsulfoxy, methylsulfonyl, fluoromethylthio, fluoromethylsulfoxy, fluoromethylsulfonyl, nitro, fluoro, bromo, chloro, acetyl, benzyl, phenyl, halo substituted phenyl, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, or C_2-6heterocyclic group;

R₂is hydrogen, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, aryl, or C_2-6heterocyclic group;

R₃is hydrogen, C_1-6alkyl, C_0-6haloalkyl, C_3-8cycloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, aryl or C_2-6heterocyclic group; and

R₄is hydrogen, OH, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, benzyl, phenyl or C_1-6phenylalkyl group, where the phenyl ring may be substituted by one or two halogens, C_1-6alkyl, or C_1-6alkoxy.

The process includes the steps of:

a) reacting a compound of Formula VI

wherein:

R₁is as defined above and R₅is hydrogen, C_1-6alkyl, C_3-8cycloalkyl, benzyl, phenyl or C_1-6phenylalkyl, in a vessel with a reducing agent in an alcoholic solvent to form an aminodiol compound of Formula VII:

wherein R₁is as defined above;

b) reacting the aminodiol compound of Formula VII in the vessel without isolation (i.e., in situ) with an oxazolidine forming reagent to form a compound of Formula VIII:

wherein R₁, R₂and R₃are as defined above; and

c) reacting the compound of Formula VIII in the vessel without isolation (i.e., in situ) with a first N-acylating agent to form an oxazolidine protected aminodiol compound of Formula V.

Applicants have now surprisingly found significant processing advantages for forming the oxazolidine protected aminodiol compounds of Formula V. The compounds of Formula V, or specifically Formula II, are obtained when an ester precursor to the aminodiol free base compound of Formula III are used as starting materials. Such esters generally correspond to Formula VI, and the ester of Formula IV is one particularly preferred ester:

The use of the esters of Formulas IV and VI generates the expensive free base starting material of Formula III in situ, thereby eliminating the need to isolate this difficult to isolate compound. Yield losses for the free base starting material of Formula III due to isolation are thus eliminated with resulting increased yield and lower cost for the oxazolidine protected aminodiol compound of Formula V, or specifically the compound of Formula II.

The present invention thus has the advantage of being an efficient and economical process for preparing Florfenicol, its analogs and oxazolidine intermediates related thereto.

DETAILED DESCRIPTION OF THE EMBODIMENTS

When utilized in the present specification and in the appended claims, the terms listed herein below, unless otherwise indicated, are defined as follows:

The term “alcoholic solvent” includes C₁to C₁₀alcohols such as methanol and ethanol and mixtures thereof, C₂to C₁₀dialcohols such as ethylene glycol and C₁to C₁₀trialcohols such as glycerin. Alternatively, the alcoholic solvent can be admixed with any suitable cosolvent. Such cosolvents can include other solvents which are miscible with the alcoholic solvent such as C₄to C₁₀alkanes, aromatic solvents such as benzene, toluene, xylenes, halobenzenes such as chlorobenzene, and ethers such as diethylether, tert-butylmethylether, isopropylether and tetrahydrofuran, or mixtures of any of the above solvents or cosolvents.

The term “alkyl” means a straight or branched alkyl such as methyl, ethyl, propyl, or sec-butyl. Alternatively, the number of carbons in alkyl may be specified. For example, “C₁to C₆alkyl” means an “alkyl” as described above containing 1 to 6 carbon atoms. “Haloalkyl” means an “alkyl” as described above wherein one or more hydrogens are replaced by halo.

The term “aryl” means phenyl, or phenyl substituted by C₁to C₆alkyl or halo.

“Substituted benzyl” means benzyl substituted by C₁to C₆alkyl or halo.

The term “halo” means fluoro, chloro, bromo or iodo.

The term “halo aryl” means phenyl substituted by halo.

In one aspect of the invention, there is provided a process for preparing an oxazolidine protected aminodiol compound of Formula V:

wherein:

R₁is hydrogen, methylthio, methylsulfoxy, methylsulfonyl, fluoromethylthio, fluoromethylsulfoxy, fluoromethylsulfonyl, nitro, fluoro, bromo, chloro, acetyl, benzyl, phenyl, halo substituted phenyl, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, or C_2-6heterocyclic group;

R₂is hydrogen, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, aryl, or C_2-6heterocyclic group;

R₃is hydrogen, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, aryl or C_2-6heterocyclic group; and

R₄is hydrogen, OH, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, benzyl, phenyl or C_1-6phenylalkyl group, where the phenyl ring may be substituted by one or two halogens, C_1-6alkyl or C_1-6alkoxy.

The compounds corresponding thereto are useful intermediates in the formation of Florfenicol and related compounds.

One preferred process corresponding to the invention includes the steps of:

a) reacting a compound of Formula VI:

wherein:

R₁is as defined above and R₅is hydrogen, C_1-6alkyl, C_3-8cycloalkyl, benzyl, phenyl or C_1-6alkylphenyl, in a vessel with a reducing agent in an alcoholic solvent to form an aminodiol compound of Formula VII:

wherein R₁is as defined above;

b) reacting the aminodiol compound of Formula VII in the vessel without isolation (i.e., in situ) with an oxazolidine forming reagent to form a compound of Formula VIII:

wherein R₁, R₂and R₃are as defined above; and

c) reacting the compound of Formula VIII in the vessel without isolation (i.e., in situ) with a first N-acylating agent to form an oxazolidine protected aminodiol compound of Formula V.

Within the general process described above, there are certain currently preferred aspects of the invention:

R₁is methylthio, methylsulfoxy, or methylsulfonyl. More preferably, R₁is methylsulfonyl;

R₂and R₃are hydrogen, methyl, ethyl or propyl. More preferably, R₂and R₃are methyl;

R₄is a methyl, ethyl, propyl or isopropyl group. More preferably, R₄is methyl; and

R₅is methyl, ethyl, n-propyl, isopropyl, butyl, t-butyl, or pentyl. The compound of Formula IV is commercially available. Alternative compounds corresponding to Formula VI can be prepared using standard organic synthetic techniques without undue experimentation.

One preferred ester compound corresponding to Formula VI is

In another aspect of the invention, the ester compound of Formula VI is

In still further aspects, the esters correspond to:

wherein R₅is as defined above.

In a more preferred embodiment when Florfenicol is the desired end product, the compound corresponding to Formula VI is the compound of Formula IV.

As mentioned above, the first part of the process calls for reacting a compound of Formula VI in a reaction vessel with a reducing agent. For purposes of the present invention, the term “reaction vessel” shall be understood to mean a container known to those of ordinary skill which is capable of holding the reactants and allowing the reaction step to proceed to completion. The size and type of vessel will, of course, depend upon the size of the batch and the specific reactants selected.

A wide range of suitable reducing agents can be employed in carrying out the process of the invention. A non-limiting list of suitable reducing agents include NaBH₄, KBH₄, Ca(BH₄)₂, and LiBH₄and mixtures thereof when an alcoholic solvent is used. The alcoholic solvent can also be one of many art-recognized solvents but some preferred solvents include methanol, ethanol, propanol, isopropanol, butanol and pentanol and mixtures thereof. One preferred reducing agent is KBH₄.

The molar ratio of reducing agent, such as KBH₄, to the compound of Formula IV is between about 1:1 and about 2:1. Preferably, when the reducing agent is KBH₄, the molar ratio of KBH₄to the compound of Formula IV is about 1.5:1 and the preferred solvent is methanol. This reduction can be carried out at a temperature of about 30° C. to about 80° C. in about 8 hours. Preferably, the temperature is below 60° C. and the time for the reaction to reach completion is under 6 hours.

In an alternative aspect of the invention, the artisan can use reducing agents such as LiAlH₄or NaAlH₄when anhydrous conditions are desired. In such situations, solvents like ether or tetrahydrofuran can be used.

Once the aminodiol compound corresponding to Formula VII has been made, it is reacted, preferably in the same vessel (i.e., in situ), with an oxazolidine forming reagent such as formaldehyde, acetone, 2-methoxypropene, 2,2-dimethoxypropane, 2,2-diethoxypropane and mixtures thereof, under conditions such as those set forth in the examples to make a compound of Formula VIII. One preferred aminodiol compound corresponding to Formula VII is

In a preferred embodiment when Florfenicol is the desired end product, the compound corresponding to Formula VIII is the compound:
In a preferred embodiment, the methanol solvent is removed by distillation and replaced with another solvent designated herein as an oxazolidine forming solvent such as toluene, xylene, hexane or a mixture thereof. The preferred oxazolidine forming solvent is toluene. The ratio of the oxazolidine forming solvent to methanol is about 0.5:1 to 3:1 with the preferred ratio of about 1:1. An oxazolidine forming reagent such as formaldehyde, acetone, 2-methoxypropene, 2,2-dimethoxypropane, 2,2-diethoxypropane and mixtures thereof is then added. One preferred oxazolidine forming reagent is acetone which is added in a ratio to toluene of about 0.5:1 to 3:1 with the preferred ratio of about 1:1. The reaction runs to completion to form the oxazolidine compound of Formula VIII over about 12-18 hours in the presence of a base designated herein as an oxazolidine promoting base such as potassium carbonate, sodium carbonate, trimethylamine or triethylamine. A preferred base is potassium carbonate or triethylamine. The oxazolidine forming reaction can be carried out at a temperature of about 65-85° C.

It is preferred that the compound of Formula VIII remain in the same vessel after completion of the reaction step when the first N-acylating agent is added. The nomenclature “first” and “second” are used for describing the N-acylating (first) agents so as to distinguish the agents used for making the oxazolidine protected aminodiol compounds of Formula V from the N-acylating agents (second) which are used in the formation of the compounds of Formula XI after the intermediate of Formula X has been formed. Thus, some preferred first N-acylating compounds are of the formula R₆COR₄

wherein:

R₄is hydrogen, OH, C_1-6alkyl, C_1-6haloalkyl, C_3-8cycloalkyl, benzyl, phenyl or C_1-6phenylalkyl group, where the phenyl ring may be substituted by one or two halogens, C_1-6alkyl or C_1-6alkoxy; and

R₆is halo, or C_1-6alkoxy.

Some more preferred first acylating agents include acetyl chloride, acetyl bromide, propionyl chloride, propionyl bromide, butyl chloride, methyl chloroformate, ethyl chloroformate, propyl chloroformate and mixtures thereof.

In a preferred embodiment when Florfenicol is the desired end product, the compound corresponding to Formula V is the compound:

In a preferred embodiment, a base such as potassium carbonate, sodium carbonate, trimethylamine or triethylamine is added in a molar equivalent ratio to the compound of Formula VII of about 1:1 to 1:3. The preferred base is potassium carbonate or triethylamine and the preferred molar equivalent ratio is about 1.1 to 1. The preferred first N-acylating agent acetyl chloride is added in a molar ratio to the compound of Formula VII of about 1:1 to 3:1 with the preferred ratio being 1.1:1. Reaction temperature is about 20-30° C. and the reaction completes in about 2-4 hours.

After the oxazolidine protected aminodiol compound of Formula V has been prepared, it can be used in the synthesis of Florfenicol and related compounds. Thus, in a further aspect of the invention, the inventive process continues by fluorinating the compound of Formula V:

wherein R₁, R₂, R₃and R₄are as defined above, with a fluorinating agent in the presence of an organic solvent to obtain a compound of Formula IX:

wherein R₁, R₂, R₃and R₄are as defined above.

In one preferred aspect of this embodiment when Florfenicol is the desired end product, the compound corresponding to Formula IX is specifically:

Suitable fluorinating agents include, without limitation, N-(2-chloro-1,1,2-trifluoroethyl)diethylamine, N-(2-chloro-1,1,2-trifluoroethyl)dimethylamine, N-(2-chloro-1,1,2-trifluoroethyl)dipropylamine, N-(2-chloro-1,1,2-trifluoroethyl)pyrrolidine, N-(2-chloro-1,1,2-trifluoroethyl)-2-methylpyrrolidine, N-(2-chloro-1,1,2-trifluoroethyl)-4-methylpiperazine, N-(2-chloro-1,1,2-trifluoroethyl)morpholine, N-(2-chloro-1,1,2-trifluoroethyl)piperidine, 1,1,2,2-tetrafluoroethyl-N,N-dimethylamine, (Diethylamino)sulfurtrifluoride, Bis-(2-methoxyethyl)aminosulfurtrifluoride, N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine (Ishikawa Reagent) and mixtures thereof. One preferred fluorinating agent is N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine.

The molar ratio of the fluorinating agent such as N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine to the compound according to Formula V is between about 1:1 and about 2:1. Preferably, the molar ratio of the N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine to the compound of Formula V is about 1.5:1. The fluorinating step can be carried out at a temperature of from about 80° C. to about 110° C. and at a pressure of about 60 psi.

The organic solvent used during the fluorinating step is preferably 1,2-dichloroethane, methylene chloride, chloroform, chlorobenzene, chlorinated hydrocarbons or mixtures thereof. A more preferred organic solvent is methylene chloride.

After the compound of Formula IX has been made, it is hydrolyzed with acid to form the compound of Formula X:

wherein R₁is as defined above. Preferably, R₁is CH₃SO₂.

The acid used in this part of the process can be an inorganic acid like aqueous hydrochloric acid, sulfuric acid, or phosphoric acid or an organic acid like methanesulfonic acid. The hydrolyzing step is preferably carried out by heating the compound of Formula IX with 6N aqueous hydrochloric acid at a temperature of from about 90° C. to about 105° C. for about 60 minutes. Other suitable hydrolyzing steps will be apparent to those of ordinary skill.

In one preferred aspect of this embodiment when Florfenicol is the desired end product, the compound corresponding to Formula X is:

After hydrolysis has been completed, the compound of Formula X is reacted without isolation (i.e., in situ) with a second N-acylating agent to make compounds of Formula XI:

wherein R₁is the same as above, preferably CH₃SO₂; and

R₇is hydrogen, C_1-6alkyl, C_1-6haloalkyl, C_1-6dihaloalkyl, C_1-6trihaloalkyl, C_3-8cycloalkyl, C_3-8cyclohaloalkyl, C_3-8cyclodihaloalkyl, C_3-8cyclotrihaloalkyl, C_2-6alkenyl, C_2-6alkynyl, C_1-6alkoxy, C_1-6aralkyl, C_2-6aralkenyl, C_2-6heterocyclic benzyl, phenyl or phenyl alkyl where the phenyl ring may be substituted by one or two halogens, C_1-6alkyl or C_1-6alkoxy. Preferably, R₇is CH₂Cl, CHCl₂, CCl₃, CH₂Br, CHBr₂, CBr₃, CH₂F, CHF₂, or CF₃. Thus, one preferred compound of Formula XI is:

wherein R₇is as defined above.

In one preferred aspect of this embodiment when Florfenicol is the desired end product, the compound corresponding to Formula XI is the compound of Formula I:

Suitable second N-acylating compounds are of the formula R₈COR₇, wherein R₇is the same as that described above and R₈is OH, halo or C_1-6alkoxy. Some more preferred second N-acylating agents include dichloroacetic acid or a reactive derivative thereof. A non-limiting list includes reagents such as methyldichloroacetate, ethyldichloroacetate, or dichloroacetylchloride.

The second N-acylation step is preferably carried out by reacting the compound of Formula X in methanol with methyldichloroacetate at a temperature of from about 20° C. to about 30° C. for about 12 hours.

After the compound of Formula XI is made and, if necessary, the compound of Formula XI can optionally be purified by heating in a mixture of an alkyl mono, di or tri alcohol and water. The alcohols in this part of the process can be C_1-10monoalcohols, C_1-10dialcohols and C_1-10trialcohols and mixtures thereof. A non-limiting list of the C_1-10monoalcohols includes methanol, ethanol, propanol, isopropanol, butanol, sec-butanol, t-butanol and pentanol. One preferred C_1-10monoalcohol is isopropanol. A non-limiting list of the C_1-10dialcohols includes ethylene glycol, propylene glycol and butylene glycol of which propylene glycol is preferred. Glycerin is the preferred C_1-10trialcohol. A C_1-10monoalcohol is preferred for the purification. One most preferred C_1-10monoalcohol is isopropanol.

The ratio of alcohol, such as isopropanol, to water is between 1:5 and 5:1. Preferably, when the alcohol is isopropanol, the ratio of isopropanol to water is 1:1. The compound of Formula XI is dissolved in a 1:1 mixture of isopropanol and water heated to the reflux point of the mixture. The solution is clarified by filtration with active carbon and a filter aid, then cooled to about 10-30° C. and the purified compound of Formula XI crystallizes from solution. Preferably, the solution is cooled to about 20-25° C. and the purified compound of Formula XI crystallizes from solution.

In a preferred embodiment when Florfenicol is the desired end product, the purified compound corresponding to Formula XI is the compound of Formula I.

EXAMPLES

The following preparative examples of preferred novel derivatives serve to provide further appreciation of the invention but are not meant in any way to restrict the effective scope of the invention.

Example 1 Preparation of (4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II)

(2S,3R)-Ethyl-2-amino-3-[4-(methylsulfonyl)phenyl]-3-hydroxy-propanoate (Compound IV) (100 g, 0.3480 moles) in 500 mL of methanol reacts with potassium borohydride (28.2 g, 0.5220 moles) over 4-8 hours at 50-60° C. to quantitatively yield (1R,2R)-2-amino-1-[4-(methylsulfonyl)phenyl]-1,3-propandiol (Compound VII: R₁is methylsulfonyl) (85.36 g, 0.3480 moles) in solution. Toluene (500 mL) and acetone (500 mL) replace methanol which distills off. Addition of potassium carbonate (6.9 g, 0.0696 moles) with heating at 75-85° C. for 12-18 hours yields (4R,5R)-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound VIII: R₁is methylsulfonyl and R₂and R₃are methyl). Addition of potassium carbonate (19.0 g, 0.1914 moles) and acetyl chloride (30.0 g, 0.3828 moles) at 20-25° C. for 2-4 hours then addition of water (500 mL) precipitates the crude product. Filtration, washing with water (250 mL) then drying yields (4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II).

Example 2 Preparation of (4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II)

(2S,3R)-Ethyl-2-amino-3-[4-(methylsulfonyl)phenyl]-3-hydroxy-propanoate (Compound IV) (100 g, 0.3480 moles) in methanol (450 mL) reacts with potassium borohydride (28.2 g, 0.5220 moles) over 4-8 hours at 50-60° C. to quantitatively yield (1R,2R)-2-amino-1-[4-(methylsulfonyl)phenyl]-1,3-propandiol (Compound VII: R₁is methylsulfonyl) (85.4 g, 0.3480 moles) in solution. Toluene (450 mL) and acetone (450 mL) replace methanol which distills off. Addition of triethylamine (8.8 g, 0.0870 moles) with heating at 70-80° C. for 12-18 hours yields (4R,5R)-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound VII: R₁is methylsulfonyl and R₂and R₃are methyl). Addition of triethylamine (44.5 g, 0.4402 moles) and acetyl chloride (30.0 g, 0.3828 moles) at 20-25° C. for 2-4 hours then addition of water (500 mL) precipitates the crude product. Filtration, washing with water (200 mL) then drying yields (4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II).

Example 3 Preparation of (4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II)

(2S,3R)-Ethyl-2-amino-3-[4-(methylsulfonyl)phenyl]-3-hydroxy-propanoate (Compound IV) (100 g, 0.3480 moles) in tetrahydrofuran (500 mL) reacts with lithium aluminum hydride (16.0 g, 0.4224 moles) over 4-8 hours at 60-70° C. to quantitatively yield (1R,2R)-2-amino-1-[4-(methylsulfonyl)phenyl]-1,3-propandiol (Compound VII: R₁is methylsulfonyl) (85.36 g, 0.3480 moles). Addition of ethyl acetate (75 mL) destroys any excess lithium aluminum hydride. Addition of xylene (600 mL), 2-methoxypropene (37.6 g, 0.5220 moles), and p-toluenesulfonic acid monohydrate (6.6 g, 0.0348 moles) with agitation at 20-30° C. for 10-16 hours produces (4R,5R)-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound VIII: R₁is methylsulfonyl and R₂and R₃are methyl). Addition of triethylamine (81.3 g, 0.8039 moles) and acetyl chloride (30.0 g, 0.3828 moles) at 20-25° C. for 2-4 hours then addition of water (650 mL) precipitates the crude product. Filtration, washing with water (300 mL) then drying yields (4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II).

Example 4 Preparation of (4R,5R)-3-propionyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound V: R₁is methylsulfonyl, R₂and R₃are methyl and R₄is ethyl)

(2S,3R)-Methyl-2-amino-3-[4-(methylsulfonyl)phenyl]-3-hydroxy-propanoate (Compound VI: R₁is methylsulfonyl and R₅is methyl) (75 g, 0.2744 moles) in 350 mL of methanol reacts with sodium borohydride (16.6 g, 0.4390 moles) over 4-8 hours at 50-60° C. to quantitatively yield (1R,2R)-2-amino-1-[4-(methylsulfonyl)phenyl]-1,3-propandiol (Compound VII: R₁is methylsulfonyl) (67.31 g, 0.2744 moles) in solution. Addition of 20% hydrochloric acid and 2,2-dimethoxypropane (35.7 g, 0.3430 moles) with agitation at 25-35° C. for 3-5 hours then addition of xylene (650 mL) and heating to 75-85° C. for a further 12-16 hours yields (4R,5R)-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound VIII: R₁is methylsulfonyl and R₂and R₃are methyl). Addition of triethylamine (52.1 g, 0.5145 moles) and propionyl chloride (31.7 g, 0.3430 moles) at 20-25° C. for 2-4 hours then addition of water (625 mL) precipitates the crude product. Filtration, washing with water (300 mL) then drying yields (4R,5R)-3-propionyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)-phenyl]-1,3-oxazolidine (Compound V: R₁is methylsulfonyl, R₂and R₃are methyl and R₄is ethyl).

Example 5 Preparation of (4S,5R)-3-acetyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl; R₂, R₃and R₄are methyl)

(4R,5R)-3-acetyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound II) (75 g, 0.2291 moles) in methylene chloride (525 ml) reacts with N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine (Ishikawa Reagent) (76.7 g, 0.3437 moles) at 95-105° C. for about 4 hours. Cooling to 20-25° C., addition to sodium hydroxide (6 g) in water (2500 mL), separation of the methylene chloride layer, distillation and replacement of methylene chloride by isopropanol (750 mL), precipitates the desired product. Filtration, washing with water (100 mL) and isopropanol (75 mL), then drying yields (4S,5R)-3-acetyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl; R₂, R₃and R₄are methyl).

Example 6 Preparation of (4S,5R)-3-propionyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl, R₂and R₃are methyl and R₄is ethyl)

(4R,5R)-3-propionyl-2,2-dimethyl-4-hydroxymethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound V: R₁is methylsulfonyl, R₂and R₃are methyl and R₄is ethyl) (70 g, 0.2050 moles) in methylene chloride (450 ml) reacts with N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine (Ishikawa Reagent) (73.2 g, 0.328 moles) at 95-105° C. for 2-4 hours. Cooling to 20-25° C., quenching with 25% aqueous sodium hydroxide and water (2000 mL) and separation of the methylene chloride layer gives a solution of (4S,5R)-3-propionyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl, R₂and R₃are methyl and R₄is ethyl) for use in the next step.

Example 7 Preparation of (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol)

(4S,5R)-3-acetyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl; R₂, R₃and R₄are methyl) (50.0 g, 0.1518 moles) hydrolyses in water (300 mL) containing 20% hydrochloric acid at 90 to 100° C. over about 1 hour. Adjusting the pH to greater than 12 by addition of sodium hydroxide and extraction with methylene chloride (500 mL) yields (1R,2S)-1-[4-(methylsulfonyl)phenyl]-2-amino-3-fluoro-1-propanol (Compound Xa) in solution. Methanol (100 mL) replaces methylene chloride which distills off. Addition of methyl dichloroacetate (65.1 g, 0.4554 moles) and triethylamine (16.1 g, 0.1594 moles) with agitation for 12-16 hours at 20-25° C. then addition of water (175 mL) and toluene (100 mL) precipitates the product. Filtration, washing with water (100 mL) and toluene (175 mL) then drying yields (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol).

Example 8 Preparation of (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol)

(4S,5R)-3-acetyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl; R₂, R₃and R₄are methyl) (50.0 g, 0.1518 moles) hydrolyses in water (300 mL) containing 20% hydrochloric acid at 90 to 100° C. over about 1 hour. Adjusting the pH to greater than 12 by addition of sodium hydroxide and extraction with methylene chloride (500 mL) yields (1R,2S)-1-[4-(methylsulfonyl)phenyl]-2-amino-3-fluoro-1-propanol (Compound Xa) in solution. Addition of triethylamine (16.9 g, 0.1670 moles) and dichloroacetyl chloride (24.6 g, 0.1670 moles) at 20-30° C. for 4-6 hours then removal of methylene chloride by distillation and replacement by toluene (350 mL) and water (100 mL) precipitates the product. Filtration, washing with water (150 mL) and toluene (150 mL) then drying yields (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol).

Example 9 Purification of (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol)

(1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol) (45 g, 0.1256 moles) dissolves in water (115 mL) and isopropanol (115 mL) at reflux. Cooling to 20-25° C., filtration of the solids, washing with 1 to 1 water/isopropanol (50 mL) then drying gives pure (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol).

Example 10 Preparation and Purification of (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol)

(4S,5R)-3-acetyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl; R₂, R₃and R₄are methyl) (50.0 g, 0.1518 moles) hydrolyses in water (300 mL) containing 20% hydrochloric acid at 90 to 100° C. over about 1 hour. Washing with methylene chloride (200 mL), adjusting the pH to greater than 12 by addition of sodium hydroxide and extraction with methylene chloride (300 mL) yields (1R,2S)-1-[4-(methylsulfonyl)phenyl]-2-amino-3-fluoro-1-propanol (Compound Xa) in solution. Methanol (100 mL) replaces methylene chloride which distills off. Addition of methyl dichloroacetate (65.1 g, 0.4554 moles) and triethylamine (16.1 g, 0.1594 moles) with agitation for 12-16 hours at 20-25° C. then addition of water (175 mL) and toluene (100 mL) precipitates the crude product. Filtration, washing with water (100 mL) and toluene (174 mL) then dissolution in water (115 mL) and isopropanol (115 mL) at reflux, cooling to 20-25° C., filtration of the solids, washing with 1 to 1 water/isopropanol (50 mL) then drying gives pure (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol).

Example 11 Preparation and Purification of (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol)

Methylene chloride (450 mL) distills from a solution of (4S,5R)-3-propionyl-2,2-dimethyl-4-fluoromethyl-5-[4-(methylsulfonyl)phenyl]-1,3-oxazolidine (Compound IX: R₁is methylsulfonyl, R₂and R₃are methyl and R₄is ethyl) (50.0 g, 0.1456 moles) after addition of water (300 mL) containing 20% hydrochloric acid and heating to 90-100° C. for 2-4 hours. Adjusting the pH to greater than 12 by addition of sodium hydroxide and extraction with methylene chloride (350 mL) yields a solution of (1R,2S)-1-[4-(methylsulfonyl)phenyl]-2-amino-3-fluoro-1-propanol (Compound Xa). Methanol (150 mL) replaces methylene chloride which distills off. Addition of methyl dichloroacetate (52.0 g, 0.3640 moles) and triethylamine (11.0 g, 0.1092 moles) with agitation for 12-16 hours at 20-25° C. then addition of water (150 mL) and toluene (100 mL) precipitates the crude product. Filtration, washing with water (75 mL) and toluene (125 mL) then dissolution in water (50 mL) and isopropanol (100 mL) at reflux, cooling to 20-25° C., filtration of the solids, washing with 1 to 1 water/isopropanol (50 mL) then drying gives pure (1R,2S)-2-dichloroacetamido-3-fluoro-1-[4-(methylsulfonyl)phenyl]-1-propanol (Florfenicol).

Claims

1. A process for preparing an oxazolidine protected aminodiol compound of Formula V:

wherein:

R1 is hydrogen, methylthio, methylsulfoxy, methylsulfonyl, fluoromethylthio, fluoromethylsulfoxy, fluoromethylsulfonyl, nitro, fluoro, bromo, chloro, acetyl, benzyl, phenyl, halo substituted phenyl, C1-6 alkyl, C1-6 haloalkyl, C3-8 cycloalkyl, C2-6 alkenyl, C2-6 alkynyl, C1-6 alkoxy, C1-6 aralkyl, C2-6 aralkenyl, or C2-6 heterocyclic group;

R2 is hydrogen, C1-6 alkyl, C1-6 haloalkyl, C3-8 cycloalkyl, C2-6 alkenyl, C2-6 alkynyl, C1-6 alkoxy, C1-6 aralkyl, C2-6 aralkenyl, aryl, or C2-6 heterocyclic group;

R3 is hydrogen, C1-6 alkyl, C1-6 haloalkyl, C3-8 cycloalkyl, C2-6 alkenyl, C2-6 alkynyl, C1-6 alkoxy, C1-6 aralkyl, C2-6 aralkenyl, aryl or C2-6 heterocyclic group; and

R4 is hydrogen, OH, C1-6 alkyl, C1-6 haloalkyl, C3-8 cycloalkyl, phenyl or C1-6 phenylalkyl group, where the phenyl ring may be substituted by one or two halogens, C1-6 alkyl, or C1-6 alkoxy, comprising:

a) reacting a compound of Formula VI

wherein:

R1 is as defined above; and

R5 is hydrogen, C1-6 alkyl, C3-8 cycloalkyl, benzyl, phenyl or C1-6 alkylphenyl,

in a vessel with a reducing agent in an alcoholic solvent to form an aminodiol compound of Formula VII:

wherein R1 is as defined above;

b) reacting the aminodiol compound of Formula VII, wherein R1 is as defined above, in situ with an oxazolidine forming reagent to form a compound of Formula VIII:

wherein R1, R2 and R3 are as defined above and;

c) reacting the compound of Formula VIII in situ with a first N-acylating agent to form an oxazolidine protected aminodiol compound of Formula V.

2. The process of claim 1, wherein R1 is methylthio, methylsulfoxy, or methylsulfonyl.

3. The process of claim 2, wherein R1 is methylsulfonyl.

4. The process of claim 1, wherein R5 is methyl, ethyl, n-propyl, isopropyl, butyl, t-butyl, or pentyl.

5. The process of claim 1, wherein the compound of Formula VI is

6. The process of claim 5, wherein the compound of Formula VI is

7. The process of claim 5, wherein the compound of Formula VI is

8. The process of claim 1, wherein the reducing agent is selected from the group consisting of NaBH4, KBH4, Ca(BH4)2, and LiBH4 and mixtures thereof.

9. The process of claim 8, wherein the reducing agent is KBH4.

10. The process of claim 9, wherein the molar ratio of KBH4 to the compound of Formula VI is between about 1:1 and 2:1.

11. The process of claim 10, wherein the molar ratio of KBH4 to the compound of Formula VI is about 1.5:1.

12. The process of claim 8, wherein the reduction is carried out at a temperature below 60° C.

13. The process of claim 12, wherein the reduction is complete within 6 hours.

14. The process of claim 1, wherein the alcoholic solvent is selected from the group consisting of methanol, ethanol, propanol, isopropanol, butanol, pentanol, ethylene glycol, glycerin and mixtures thereof.

15. The process of claim 14, wherein the solvent is methanol.

16. The process of claim 1, wherein the compound of Formula VII is

17. The process of claim 1, wherein the oxazolidine forming solvent is selected from toluene, xylene, hexane or mixtures thereof.

18. The process of claim 17, wherein the oxazolidine forming solvent is toluene.

19. The process of claim 18, wherein the ratio of toluene to methanol is between 0.5:1 and 3:1.

20. The process of claim 19, wherein the ratio of toluene to methanol is about 1:1.

21. The process of claim 1, wherein the oxazolidine forming reagent is selected from the group consisting of formaldehyde, acetone, 2-methoxypropene, 2,2-dimethoxypropane, 2,2-diethoxypropane and mixtures thereof.

22. The process of claim 21, wherein the oxazolidine forming reagent is acetone.

23. The process of claim 22, wherein the ratio of acetone to toluene is between about 0.5:1 and 3:1.

24. The process of claim 23, wherein the ratio of acetone to toluene is about 1:1.

25. The process of claim 1, wherein the oxazolidine promoting base is selected from the group consisting of potassium carbonate, sodium carbonate, trimethylamine and triethylamine.

26. The process of claim 25, wherein the oxazolidine promoting base is potassium carbonate or triethylamine.

27. The process of claim 1, wherein the oxazolidine forming reaction temperature is between 65-85° C.

28. The process of claim 1, wherein the compound of Formula VIII is

29. The process of claim 28, wherein the compound of Formula VIII is

30. The process of claim 1, wherein the first N-acylating agent is of the formula: R6COR4,

wherein:

R4 is hydrogen, OH, C1-6 alkyl, C1-6 haloalkyl, C3-8 cycloalkyl, phenyl or C1-6 phenylalkyl group, where the phenyl ring may be substituted by one or two halogens, C1-6 alkyl, or C1-6 alkoxy; and

R6 is halo, or C1-6 alkoxy.

31. The process of claim 30, wherein the first acylating agent is selected from the group consisting of acetyl chloride, acetyl bromide, propionyl chloride, propionyl bromide, butyl chloride, methyl chloroformate, ethyl chloroformate, propyl chloroformate and mixtures thereof.

32. The process of claim 31, wherein the first acylating agent is acetyl chloride.

33. The process of claim 1, wherein the base is selected from the group consisting of potassium carbonate, sodium carbonate, trimethylamine and triethylamine.

34. The process of claim 33, wherein the base is potassium carbonate or triethylamine.

35. The process of claim 34, wherein the molar equivalent ratio of the base to the compound of Formula VIII is between 1:1 and 3:1.

36. The process of claim 35, wherein the molar equivalent ratio of the base to the compound of Formula VIII is about 1.1:1.

37. The process of claim 36, wherein the molar ratio of acetyl chloride to the compound of Formula VIII is between about 1:1 and 3:1.

38. The process of claim 37, wherein the molar ratio of acetyl chloride to the compound of Formula VIII is about 1.1 to 1.

39. The process of claim 38, wherein the temperature is between 20-30° C.

40. The process of claim 39, wherein the first acylation reaction is complete within 2-4 hours.

41. The process of claim 1, wherein R4 is a methyl, ethyl, propyl or isopropyl group.

42. The process of claim 1, wherein the compound of Formula V is:

43. The process of claim 42, wherein the compound of Formula V is:

44. The process of claim 43, wherein the compound of Formula V is:

45. The process of claim 1, further comprising fluorinating the compound of Formula V: with a fluorinating agent in the presence of an organic solvent to obtain a compound of Formula IX:

46. The process of claim 45, wherein the fluorinating agent is selected from the group consisting of N-(2-chloro-1,1,2-trifluoroethyl)diethylamine, N-(2-chloro-1,1,2-trifluor-oethyl)dimethylamine, N-(2-chloro-1,1,2-trifluoroethyl)dipropylamine, N-(2-chloro-1,1,2-trifluoroethyl)pyrrolidine, N-(2-chloro-1,1,2-trifluoroethyl)-2-methylpyrrolidine, N-(2-chloro-1,1,2-trifluoroethyl)-4-methylpiperazine, N-(2-chloro-1,1,2-trifluoroethyl)-morpholine, N-(2-chloro-1,1,2-trifluoroethyl)piperidine, 1,1,2,2-tetrafluoroethyl-N,N-dimethylamine, (Diethylamino)sulfurtrifluoride, Bis-(2-methoxyethyl)aminosulfurtrifluoride, N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine (Ishikawa Reagent) and mixtures thereof.

47. The process of claim 46, wherein the fluorinating agent is N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine.

48. The process of claim 47, wherein the molar ratio of N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine to the compound of Formula V is between about 1:1 and 2:1.

49. The process of claim 48, wherein the molar ratio of N,N-diethyl-1,1,2,3,3,3-hexafluoro-1-propanamine to the compound of Formula V is about 1.5:1.

50. The process of claim 49, wherein the fluorinating step is carried out at a temperature of from about 80° C. to about 110° C. and at a pressure of about 60 psi.

51. The process of claim 45, wherein the organic solvent is selected from the group consisting of 1,2-dichloroethane, methylene chloride, chloroform, chlorobenzene, chlorinated hydrocarbons and mixtures thereof.

52. The process of claim 51, wherein the organic solvent is methylene chloride.

53. The process of claim 45, wherein the compound of Formula IX is

54. The process of claim 53, wherein the compound of Formula IX is

55. The process of claim 54, wherein the compound of Formula IX is

56. The process of claim 45, further comprising hydrolyzing the compound of Formula IX with acid to form the compound of Formula X:

57. The process of claim 56, wherein the compound of Formula X is

58. The process of claim 56, further comprising reacting the compound of Formula X in situ with a second N-acylating agent and forming the compound of Formula XI:

wherein:

R7 is hydrogen, C1-6 alkyl, C1-6 haloalkyl, C1-6 dihaloalkyl, C1 trihaloalkyl, C3-8 cycloalkyl, C3-8 cyclohaloalkyl, C3-8 cyclodihaloalkyl, C3-8 cyclotrihaloalkyl, C2-6 alkenyl, C2-6 alkynyl, C1-6 alkoxy, C1-6 aralkyl, C2-6 aralkenyl, C2-6 heterocyclic benzyl, phenyl or phenyl alkyl where the phenyl ring may be substituted by one or two halogens, C1-6 alkyl or C1-6 alkoxy.

59. The process of claim 58, wherein the compound of Formula XI is

60. The process of claim 59, wherein R7 is CH2Cl, CHCl2, CCl3, CH2Br, CHBr2, CBr3, CH2F, CHF2, or CF3.

61. The process of claim 60, wherein R7 is CHCl2, or CHF2.

62. The process of claim 61, wherein R7 is CHCl2.

63. The process of claim 59, wherein the compound is Florfenicol

64. The process of claim 58, wherein the second N-acylating compound is selected from R8COR7, wherein R8 is OH, halo or C1-6 alkoxy.

65. The process of claim 64, wherein the second N-acylating compound is dichloroacetic acid or a reactive derivative thereof.

66. The process of claim 64, wherein the second N-acylating compound is methyldichloroacetate, ethyldichloroacetate, or dichloroacetylchloride.

67. The process claim of 66, wherein the second N-acylating compound is methyldichloroacetate.

68. The process according of claim 56, wherein the acid is an inorganic acid.

69. The process of claim 68, wherein the acid is aqueous hydrochloric acid, sulfuric acid or phosphoric acid.

70. The process of claim 69, wherein the acid is aqueous hydrochloric acid.

71. The process of claim 56, wherein the hydrolyzing step is carried out by heating the compound of Formula IX with 6N aqueous hydrochloric acid at a temperature of from about 90° C. to about 105° C. for about 60 minutes.

72. The process of claim 58, wherein the N-acylation step is carried out by reacting the compound of Formula X in methanol with methyldichloroacetate at a temperature of from about 20° C. to about 30° C. for about 12 hours.

73. The process according to claim 58, wherein the compound of Formula XI is the compound of Formula I, Florfenicol.

74. The process of claim 58, wherein the compound of Formula XI is purified with a mixture of a C1-10 alkyl mono, di or tri alcohol and water to form the pure form of a compound of Formula XI.

75. The process of claim 74, wherein the purification is carried out in a mixture of methanol, ethanol, propanol, isopropanol, butanol, sec-butanol, t-butanol, pentanol, ethylene glycol, propylene glycol, butylene glycol or glycerin and water.

76. The process of claim 75, wherein the purification is carried out in a mixture of methanol, ethanol, propanol, isopropanol, butanol, sec-butanol, t-butanol, or pentanol and water.

77. The process of claim 76, wherein the purification is carried out in a mixture of isopropanol and water.

78. The process of claim 77, wherein the ratio of isopropanol to water is between 1:5 and 5:1.

79. The process of claim 78, wherein the ratio of isopropanol to water is 1:1.

80. The process of claim 79, wherein the dissolution temperature for purification is the reflux point of 1:1 isopropanol and water.

81. The process of claim 74, wherein the purification reaction is cooled to 10-30° C. to crystallize the desired compound.

82. The process of claim 81, wherein the purification reaction is cooled to about 20-25° C. to crystallize the desired compound.