Electroluminescent display apparatus for an inflatable device and method
A lighted balloon system is provided including an inflatable, metallized polyfilm balloon device, having a surface, and a relatively lightweight, flat electroluminescent display device mounted to the surface of the balloon device. The lighted balloon system further includes a power supply, and one or more circuits disposed on the surface of the inflatable device electrically communicating the power supply and the display device for illumination thereof.
The present application claims priority under 35 U.S.C. §119 to U.S. Provisional Application Ser. No. 60/724,553, naming Haynes as the inventor, filed Oct. 6, 2005, and entitled LIGHTED BALLOON DESIGNS, which is incorporated herein by reference in its entirety and for all purposes.
FIELD OF THE INVENTIONThe present invention relates generally to inflatable devices, and more specifically inflatable balloons capable of being fabricated with thin, flat, flexible electroluminescent displays that can be printed on or laminated onto the balloon without inhibiting operation of the displays.
BACKGROUND OF THE INVENTIONConventional latex or chloroprene helium filled inflatable balloons have remained relatively unchanged since their creation. Depending upon the quality of the material, these expandable balloons, while inexpensive, permit the helium to escape or dissipate over a relatively short time period. More recently, metallized polyester (MYLAR®) has been developed representing a significant advancement in balloon material technology.
Since the development of metallized polyester balloons, there has been very little development or technological advancement in the other balloon technology fields that spur renew interest. One potential balloon technology, however, is the application of illuminated displays with the inflatable device. Unfortunately, the difficulty of fabrication and the current array of illuminated display selection, such as incandescent and light emitting diodes, inhibit the function of the helium filled balloon by adding weight and generating heat, rendering such designs impractical.
SUMMARY OF THE INVENTIONThe present invention provides a lighted inflatable apparatus including an inflatable device, and a relatively lightweight, flat emissive display device applicable to the inflatable device for illumination of the emissive display while applied thereto.
In one embodiment, the inflatable device is a balloon device, such as a metallized polyfilm balloon, a non-metallized polyfilm balloon, a latex rubber balloon or a chloroprene balloon.
The inflatable apparatus includes a power supply operably coupled to the display device for illumination thereof. The power supply can be internal to the inflatable device, such as being disposed on its surface, or can be external to the inflatable device, such as being remote from the inflatable device.
In another specific embodiment, at least one display device electrode, operably coupled to the power supply battery, utilizes the metallized polyester of a metallized balloon for operation thereof. Further, one or more circuits disposed on the surface of the inflatable device electrically communicating the power supply and the display device. These circuits can be provided by etched multi-circuit ITO coated polyfilm, or can be printed on the surface of the balloon using printed conductive inks.
In another configuration, the display device is an electroluminescent display capable of being printed directly onto a surface of the inflatable device, using one of ink-jet printing, screen-printing and rotogravure printing.
The electroluminescent display may be comprised of light emitting polymers, (OLED), or light emitting electroluminescent phosphors (ACPEL).
In yet another embodiment, the flat emissive display device is configured to emits transmissive light from both a front side and a back side thereof. This arrangement is particularly suitable for an electroluminescent display that is suspended internally within the balloon device. By providing one or more window portions in the metal coating of the metallized balloon (i.e., front and rear side), both sides of the display may be viewed.
Another specific embodiment includes an electroluminescent display mounted to a metallized balloon device using a conductive adhesive. Hence, using the metallized coating the balloon device, together with the conductive adhesive, the power can be transferred to the rear electrode of the display device.
In another aspect of the present invention, a lighted balloon system is provided including an inflatable, metallized polyfilm balloon device having a surface, and a relatively lightweight, flat electroluminescent display device mounted to the surface of the balloon device. The system further includes a power supply, and one or more circuits disposed on the surface of the balloon device electrically communicating the power supply and the display device for illumination thereof.
BRIEF DESCRIPTION OF THE DRAWINGSThe assembly of the present invention has other objects and features of advantage which will be more readily apparent from the following description of the best mode of carrying out the invention and the appended claims, when taken in conjunction with the accompanying drawing, in which:
While the present invention will be described with reference to a few specific embodiments, the description is illustrative of the invention and is not to be construed as limiting the invention. Various modifications to the present invention can be made to the preferred embodiments by those skilled in the art without departing from the true spirit and scope of the invention as defined by the appended claims. It will be noted here that for a better understanding, like components are designated by like reference numerals throughout the various figures.
Referring now to
Accordingly, a flexible inflatable device, such as a conventional inflatable balloon composed latex or MYLAR® (polyester), is provided that is capable of cost effectively supporting, mounting and/or fabricating a light weight illuminescent display device directly thereon. Such a solution is highly desirable in that illumination by other means such as incandescent, light emitting diodes and enabling components inhibit the function of the helium filled balloon by adding weight and generating heat normally associated with these methods of illumination.
More particularly, in one specific embodiment, the inflatable system 40 includes the flexible balloon device 4 having the display device 1 capable of being mounted directly to or being fabricated directly on a surface of the balloon device. For example, the balloon device 4 may be provided by a metallized polyester material (e.g., a MYLAR® balloon with an outer metal coating 41 (
More recently, relatively flat electroluminescent-type displays (i.e., an EL lamp) have been developed that are particularly suitable to this application. Such displays will be set forth in greater detail in the description of
Referring back to the embodiment of
As will be described in greater detail below, the power supply 3 may incorporate other types of power sources, such as an internal power source, or one carried on and/or supported by the balloon device itself. For example a printable battery technology may be utilized that is capable of printing a power source on the surface of the balloon device using the printing techniques above-mentioned. Typical of such technology may be found in U.S. Pat. No. 7,022,431 to Shchori et al., filed Aug. 20, 2001, and entitled THIN LAYER ELECTROCHEMICAL CELL WITH SELF-FORMED SEPARATOR, herein incorporated by reference in its entirety.
To couple the display device 1 to the power supply, the lighted inflatable system includes two or more circuits or conductors 9, 10 electrically inter-coupling respective electrodes of the power source and the respective electrodes of the display device 1. The conductors 9, 10 themselves may be printed onto the balloon surface using a conductive ink, for example. In another example, the metal coating itself may be applied as a conductor by etching, removing and/or insulating the conductors from the surrounding metal coatings.
As best viewed in
The multi-conductor wire 2 should also be sufficiently lightweight so as to minimize the collective weight carried by the inflatable balloon device. Examples of such thin and lightweight multi-conductor wire include light emitting wire, light emitting polymer wire comprising coaxial construction and light emitting electroluminescent wire or filament U.S. Pat. No. 5,876,863 to Feldman et al., filed Dec. 19, 1996, and entitled ELECTROLUMINESCENT FILAMENT, incorporated by reference in its entirety. In one example, the external power supply can also function as a table weight, while the multi-conductor wire functions as a means for securing the floatable balloon device 4 to the external power supply 3. Hence, the lightweight multi-conductor wire 2 not only functions as a power conduit, but also functions to secure the helium inflatable balloon, while illuminated conductors add to the overall effect of the illuminated display.
Several methods of electrical connection may be used to connect the power supply 3 to the terminal electrodes 9a, 10a of the power contact region 18, shown in
In the preferred embodiment, as mentioned, the display device 1 is provided by a substantially flat, substantially flexible electroluminescent lamp 1 that is sufficiently lightweight so as to enable conventional sized helium filled inflatable balloons to still float.
Initially, as best illustrated in
While this configuration of the EL lamp may be fabricated using various conventional techniques, this substantially flat lamp is particularly suitable for printed fabrication. That is, most if not all of the subsequent material layers, atop one another, can be applied using printing techniques. Such techniques include, but are not limited to, ink-jet printing, screen-printing and rotogravure printing.
Briefly, the composition and forward build printing sequence of the EL lamp 1 will now be described using
Turning now to
The binder, on the other hand, is selected to have a viscosity sufficient for print fabrication. This permits the additive particles to be uniformly suspended in the binder during the application process, while at the same time, enables print fabrication directly onto the transparent conductor 25. This application process, which is in part dependent upon the selected binder, includes curing by heat or ultra violet radiation.
To insulate the phosphor layer 26, an insulating layer 27 is then disposed atop the phosphor layer (
Referring now to
In certain embodiments, the electrically conductive rear electrode 28 is provided by silver particles suspended in the binder material during the application process. Again, such an application may consist of a printable binder procedure employed to print the rear electrode layer directly to and in contact with the insulating layer 27.
In another specific embodiment, two separate circuits may be disposed on the layered EL lamp 1 during the deposition of the rear electrode sequence shown in
The second circuit is an outline conductor 30 (
Accordingly, during operation, the printed conductor 30 functions as a bus bar or current carrying trace that is applied to overcome the electrical resistance usually found in ITO layer (i.e., the transparent electrode 25). Generally, when the surface area of front electrode conductor layer of an EL lamp exceeds the conductive capabilities of a printed ATO conductor, an additional conductive material (i.e. Dupont AG500 silver conductor) can be used to apply conductive bus bars that convey power along greater distances of the front planar electrode.
The rear surface of the rear electrode 28 of the electroluminescent lamp 1 may also be insulated from the mounting surface 42 of the inflatable device 4, especially if the device is a metallized polyester or MYLAR® balloon device 4. Using common electrical insulating techniques such as cold lamination, heat lamination, and/or printing of an insulating layer 45 onto the rear electrode 28 (
To mount the finished electroluminescent lamp 1 to the mounting surface 42 of the balloon device 4, one technique includes the application of an adhesive between the backside of the lamp and the mounting surface 42 of the balloon (
Referring now to
Similar to the previous EL lamp embodiment, the individual layers may be print fabricated. However, in this electroluminescent lamp embodiment, the display device layers may be print fabricated directly onto the mounting surface 42 of the metallized balloon 4 (e.g., a polyfilm balloon) itself, in a reverse build. Accordingly, using the metallic coating 41 of the balloon device 4 as the rear electrode, the next layer disposed atop the metallized balloon electrode 28s a dielectric layer 27. Similar to that of the previous embodiment, in one example, this dielectric layer 27 is comprised of barium titanate suspended in a liquid, printable binder. Again, this printed layer is then cured by heat or ultra violet radiation
Next, the light emitting layer 26 of zinc sulfide phosphor particles is color selected, and then disposed, suspended in a binder is printed onto the dielectric layer 26. Again, the binder is cured by heat or ultra violet radiation. This phosphor layer 26 is then followed by printing a front electrode layer 34 there atop. This printable front electrode layer 34 is preferably composed of an ITO material that is also suspended in a liquid binder.
An outline conductor 30 is printed atop and in electrical contact with the front electrode 34 that peripherally outlines the desired illumination shaped of the EL lamp 1. As mentioned, the outline conductor 30 functions as a bus bar or current carrying trace that is applied to overcome the electrical resistance usually found in ITO layer.
With only these three major printed layers, the EL structure is capable of emitting light when power is applied to the front and the rear electrodes 25, 28 of the lamp. As previously mentioned, the power source will be operably coupled to the at least a portion of the metal coating 41 of the balloon device 4, functioning as the rear electrode 28.
A layer of clear insulator 35 can be applied to encase the layered EL lamp, providing a moisture barrier. This insulator 35 similarly can be applied by printing over the entire printed lamp structure. Moreover, such an insulative layer will prevent any contact of the front electrode 34 with the rear electrode 28, should any compressive forces be applied to the EL lamp.
Either EL lamp embodiment (i.e.,
To power the surface mounted EL lamp of
Depending upon the type of balloon, the conductors 9, 10 can be printed directly on the selected balloon surface using conductive inks and the printing techniques described above. For example, multi-circuit ITO conductors 9, 10 can be printed atop the front and rear electrode terminals of the rearward built EL lamp. In other configurations, as will be described in greater detail below, more translucent circuits can be printed using translucent inks such as Dupont translucent conductor #7162. As shown in the embodiments of
In yet another example, conventional etching techniques can be applied to form and isolate the conductors 9, 10 from one another. This is particularly suitable for use with metallized polyester balloon device, where selected portions of the metallic coating can be isolated and etched away, forming the conductors 9, 10.
Referring now to
For a metallized polyester balloon, transparent openings can be formed in the metal coating 41 using chemical etching techniques. Once the selected portions of the metal coating are removed, the transparent windows 5, 6 will be formed in the metallized coating on the polyester, which in turn permit viewing of the EL lamp from one side or both sides. The latter configuration, of course, is desirable with a dual sided illumination EL lamp having an ATO coating, as described above.
To internally suspend the EL lamp 1 centrally within the balloon's interior space, the lamp can be vertically and/or horizontally supported using various techniques. In one example, as shown in
Lower terminal electrodes of the interior multi-conductor wire 2′ can terminate, and be operably coupled to printable conductors 9, 10, as shown in
An alternative suspension technique, as shown in
The suspension strip 20 could be provided by a semi-rigid transparent material as well, providing the illusion of the EL lamp floating within the balloon itself. Moreover, the conductors 9, 10 may be more translucent in nature, so as not be viewable from farther distances. For example, such translucent circuits may be composed of metallized films and printed conductive inks.
In yet another alternative embodiment mounting arrangement, as shown in
Referring back to
In yet another specific configurations, as shown in
Moreover, this configuration enables the rear illumination of translucent or transparent stencils and/or graphics 7 disposed in the front transparent window with a standard uniform light source (i.e., EL lamp 1). Thus, the translucent art work of the stencils and/or can be changed or modified for individual designs without having to modify or change the electroluminescent lamp 1 for each new design.
In the embodiment of
Turning now to
In still another specific embodiment of
Although the present invention has been described in connection with the preferred form of practicing it and modifications thereto, those of ordinary skill in the art will understand that many other modifications can be made thereto within the scope of the claims that follow. Accordingly, it is not intended that the scope of the invention in any way be limited by the above description, but instead be determined entirely by reference to the claims that follow.
Claims
1. A lighted inflatable apparatus comprising:
- an inflatable device; and
- a relatively lightweight, flat emissive display device applicable to the inflatable device for illumination of the emissive display while applied thereto.
2. The lighted inflatable apparatus according to claim 1, wherein
- said inflatable device is a balloon device.
3. The lighted inflatable apparatus according to claim 2, wherein
- said balloon device is selected from the group consisting essentially of a metallized polyfilm balloon, a non-metallized polyfilm balloon, a latex rubber balloon and a chloroprene balloon.
4. The lighted inflatable apparatus according to claim 1, further including:
- a power supply operably coupled to the display device for illumination thereof.
5. The lighted inflatable apparatus according to claim 4, wherein
- said power supply is disposed on a surface of the inflatable device.
6. The lighted inflatable apparatus according to claim 5, wherein
- said power supply includes a battery configured to be printed directly onto said surface of the inflatable device.
7. The lighted inflatable apparatus according to claim 6, wherein
- said inflatable device is a balloon composed at least partially of a metallized polyester, and
- at least one electrode operably coupled to the battery utilizes the metallized polyester for operation thereof.
8. The lighted inflatable apparatus according to claim 4, further including:
- one or more circuits disposed on the surface of the inflatable device electrically communicating the power supply and the display device.
9. The lighted inflatable apparatus according to claim 8, wherein
- the one or more circuits are provided by etched multi-circuit ITO coated polyfilm.
10. The lighted inflatable apparatus according to claim 8, wherein
- the one or more circuits are provided by printed conductive inks.
11. The lighted inflatable apparatus according to claim 8, wherein
- the one or more circuits are transparent circuits composed of metallized films and printed conductive inks.
12. The lighted inflatable apparatus according to claim 11, wherein
- said one or more circuits includes at least one of a foraminous electrode and an electrode printed on said surface via a transparent or translucent ink including ITO conductive particles suspended in a binder solution.
13. The lighted inflatable apparatus according to claim 1, wherein
- said display device is an electroluminescent display configured to be printed directly onto a surface of the inflatable device.
14. The lighted inflatable apparatus according to claim 13, wherein
- said electroluminescent display is comprised of light emitting polymers, (OLED).
15. The lighted inflatable apparatus according to claim 13, wherein
- said electroluminescent display is comprised of light emitting electroluminescent phosphors (ACPEL).
16. The lighted inflatable apparatus according to claim 1, wherein
- said flat emissive display device is configured to emits transmissive light from both a front side and a back side thereof.
17. The lighted inflatable apparatus according to claim 16, wherein
- said inflatable device is a metallized polyester balloon, and
- said display device is suspended internally therein.
18. The lighted inflatable apparatus according to claim 17, wherein
- one or more window portions are formed in a metal coating of said balloon for viewing of the internally suspended display device.
19. The lighted inflatable apparatus according to claim 18, wherein
- the display device is suspended by a filament.
20. The lighted inflatable apparatus according to claim 1, wherein
- said inflatable device is a metallized polyester balloon,
- said display device is an electroluminescent display, and
- further including a conductive adhesive mounting the electroluminescent display to a metal coating of the metallized polyester balloon in a manner capable of conducting power to the display.
21. A lighted balloon system comprising:
- an inflatable, metallized polyfilm balloon device having a surface;
- a relatively lightweight, flat electroluminescent display device mounted to the surface of said balloon device;
- a power supply; and
- one or more circuits disposed on the surface of the balloon device electrically communicating the power supply and the display device for illumination thereof.
22. The lighted balloon system according to claim 21, wherein
- said power supply includes a battery configured to be printed directly onto said surface of the balloon device.
23. The lighted balloon system according to claim 22, wherein
- at least one electrode formed from a metallized polyester surface of the balloon device, and operably coupling the battery to at least one of the one or more circuits.
24. The lighted balloon system according to claim 23, wherein
- said electroluminescent display is configured to be printed directly onto the surface of the balloon device via one of ink-jet printing, screen-printing and rotogravure printing.
25. The lighted balloon system according to claim 21; further including
- a conductive adhesive mounting the electroluminescent display to a metal coating of the metallized polyester balloon in a manner capable of conducting power to the display.
Type: Application
Filed: Oct 6, 2006
Publication Date: Apr 12, 2007
Applicant: Haynes Enterprise, Inc. (Pacifica, CA)
Inventor: Bryan Haynes (Pacifica, CA)
Application Number: 11/544,195
International Classification: A63H 27/10 (20060101);