Snow-Blower
A lightweight snow-blower which can dispose of hard snow-banks having a size of more than 50 cm, and which is easy to handle by aged persons and women. The snow-blower includes a frame (10); an auger (41) for cutting accumulated snow in an upwardly cutting direction, the auger being provided on the front end side of the frame; operation handles (11, 12) provided on the rear end side of the frame; and on-snow moving means (40) which is mounted on a middle portion of the frame and includes an arc-shaped sliding member or a wheel, wherein the frame is structured such that it acts as a lever in which the portion on which the on-snow moving means (40) is mounted serves as a fulcrum (16), and such that the auger (41) can be moved up and down and back and forth by means of the operation handles (11, 12); and that the frame (10) is provided with driving means (30) for driving the auger (41). In the snow-blower, preferably, the handles (11, 12) provided on the frame (10) include upper and lower handle sections. In the snow-blower of this invention, preferably, a snow-throwing device (50) is fixed on an auger cover, and provided on a tilt-adjusting stand which can be tilted with respect to the frame by means of a link mechanism.
This invention relates to a snow-blower, and more particularly to a small-sized, lightweight snow-blower which is manually operated.
BACKGROUND ARTIn snowy regions, road snow removal operations are popularized; i.e., snow accumulated on roads is removed to the asides of the roads by means of a large-sized snow removal vehicle. During such snow removal, the snow removed to a roadside is compressed and hardened, and in some cases, the removed snow forms mound-like snow-banks having a height of more than 50 cm. The thus-formed snow-banks may block paths in front of stores or houses of residents living in the snowy regions. Therefore, the residents are forced to manually remove such snow-banks with a snow scoop or a Snow Dump (which is a type of snow scoop operated by both hands) for securing the walkways for their businesses and daily life. In recent years, the number of young people has been decreasing in such regions, due to a trend toward nuclear families and aging of society, and thus, such manual snow removal, which is laborious, must be performed by aged persons or women with little physical strength. In view of the foregoing, demand has arisen for a small-sized, lightweight snow-blower which can be easily handled by aged persons or women.
Small-sized snow-blowers which are currently put into practice in Japan generally have a structures including a ribbon screw (called “auger”) for cutting and collecting snow; an impeller (called “blower”) for blowing snow; and a hollow cylinder (called “shooter”) for throwing snow in a predetermined direction, the ribbon screw and the impeller being driven by an engine. Most of such snow-blowers are made up such that they are moved back and forth by means of a crawler (also called “caterpillar”) driven by an engine. In such a small-sized snow-blower, as described in Patent Document 1 or 2, the auger can be moved up and down by means of a drive source (e.g., hydraulic pressure, pneumatic pressure, or gas spring), whereby snow-banks having a height up to 50 cm can be disposed of. However, as described in Non-Patent Document 1, the aforementioned snow-blower is 100 kg or more in spite of its relatively small size, and thus the snow-blower cannot be easily handled by aged persons or women. In addition, difficulty is encountered in commercially providing such a snow-blower at low price, in view of its structure, and improvement is awaited for simplified operation or noise reduction. Thus, such a snow-blower is not prevalent in general households.
In Patent Document 3 proposes, there is described a more lightweight, inexpensive snow-blower having a structure similar to that described above, which includes an auger and a blower driven by an engine, and a sliding plate (slider) serving as a moving mechanism, and which can be moved manually. This snow-blower is about 20 kg, and is easy to operate. However, when this snow-blower is employed for cutting hard snow-banks, there is a problem that the snow-blower per se mounts on the snow-banks, and the cutting speed of the auger cannot be increased. Moreover, since this snow-blower does not have a mechanism for moving the auger up and down, when the snow-blower is employed for disposing of high snow-banks, the entirety of the snow-blower must be lifted up by the operator, and then mounted on the snow-banks. Thus, the height of snow-banks which can be disposed of with this snow-blower by a typical operator is limited to about 25 cm or less. Meanwhile, no particular measures have been taken for reducing engine noise in this proposed snow-blower, and therefore the snow-blower has not yet acquired popularity, despite having been commercialized as a practical product.
The Toro Company (US) has developed and commercialized a lightweight, small-sized snow-blower with reduced noise, which is driven by an electric motor (see Non-Patent Document 2). This small-sized snow-blower is 15 kg or less, and includes lightweight wheels for back-and-forth movement, and thus can be handled with ease by aged persons or women. However, since this snow-blower does not have a mechanism for moving an auger up and down, the height of snow-banks which can be disposed of with this snow-blower is limited to about 25 cm or less. In addition, a light weight blade employed in this snow-blower cannot cut hard snow-banks.
In patent Document 4, there are proposes of a small-sized snow-blower including a frame, a pair of wheels provided on the rear side of the frame for back-and-forth movement, and snow-removing blades provided on the front side of the frame, the blades being driven for dispersing snow backward the snow-blower. However, this proposed snow-blower does not have a mechanism for moving an auger up and down, and thus issues a problem in that the height of snow-banks which can be disposed of with the snow-blower is limited to about 25 cm or less.
Patent Document 1: Japanese Patent Application Laid-Open (kokai) No. 2000-290951
Patent Document 2: Japanese Patent Application Laid-Open (kokai) No. 2002-363940
Patent Document 3: Japanese Patent Application Laid-Open (kokai) No. 7-259041
Patent Document 4: Japanese Utility Model Registration No. 3043945
Non-Patent Document 1: Yamaha Motor Co., Ltd., Catalogue “Snowmate,” 2003
Non-Patent Document 2: The Toro Company (US), Catalogue “Electric Snowthrower,” 2003
DISCLOSURE OF THE INVENTIONProblems to Be Solved by the Invention
An object of this invention is to provide a small-sized, lightweight snow-blower which can dispose of hard snow-banks of higher than 50 cm, and which is easy to handle by aged persons or women.
Means for Solving the Problems
This invention provides a snow-blower comprising a frame; an auger for cutting accumulated snow, the auger being provided on the front end side of the frame; an operation handle provided on the rear end side of the frame; and means for causing the snow-blower to move on snow (hereinafter the means may be referred to as “on-snow moving means”), the means being mounted on a middle portion of the frame and formed of an arc-shaped sliding member or a wheel, wherein the frame is structured such that it functions as a lever in which the portion on which the on-snow moving means is mounted serves as a fulcrum, and such that the auger can be moved up and down and back and forth by means of the operation handle; and the frame is provided with means for driving the auger. Preferably, the snow-blower is structured such that the accumulated-snow-cutting auger can cut accumulated snow in an upwardly cutting direction.
This invention also provides a snow-blower comprising a frame; a main auger for cutting accumulated snow, the main auger being provided on the front end side of the frame; a snow-collecting auger which is provided on the rear side of the main auger, and is rotated in a direction opposite to that of the main auger; an operation handle provided on the rear end side of the frame; and on-snow moving means which is mounted on a middle portion of the frame and includes an arc-shaped sliding member or a wheel, wherein the frame is structured such that it functions as a lever in which the portion on which the on-snow moving means is mounted serves as a fulcrum, and such that the auger can be moved up and down and back and forth by means of the operation handle; and the frame is provided with means for driving the main auger and the snow-collecting auger. Preferably, the snow-blower is structured so that the accumulated-snow-cutting main auger can cut accumulated snow in an upwardly cutting direction.
In each of the snow-blowers of this invention, the operation handle provided on the frame may comprise an upper handle section and a lower handle section, and preferably, a snow-throwing device is fixed on an auger cover, and provided on a tilt-adjusting stand which can be tilted with respect to the frame by a link mechanism.
EFFECTS OF THE INVENTIONThe small-sized snow-blower of this invention can be produced to be lightweight and compact, and the auger of the snow-blower can be lifted up above snow-banks. Therefore, using the snow-blower, even aged persons or women can easily dispose of hard accumulated snow (in particular, snow-banks) having a height of 50 cm or more. Particularly when the snow-blower is structured such that the auger is rotated in an upwardly cutting direction, advantageously, the operator can manipulate the snow-blower easily as he feels cutting forces as a resistance to hands. Thus, the snow-blower of this invention exhibits excellent effects of solving aging-society-related or nuclear-family-related problems in terms of domestic snow removal in snowy regions.
BEST MODE FOR CARRYING OUT THE INVENTION
As shown in
As schematically shown in
Thus, high snow-banks can be disposed of with the snow-blower of this invention. As described below, when the auger for cutting accumulated snow is rotated in an upwardly cutting direction, the snow-blower is very easily controlled by the operator. This mechanism will next be described.
Firstly, as shown in
As described above, the snow-blower of this invention is structured such that the auger is lifted up along a snow-bank through the principle of leverage. Therefore, the snow-blower can handle a high snow-bank. In addition, when the auger of the snow-blower of this invention is rotated in an upwardly cutting direction, the force F3 exerted by the operator to move the lower handles 13 downward can be controlled very easily.
Specifically, the force F3 applied to the lower handles 13 when the operator moves the handles downward is transmitted to the auger provided on the front end side of the frame 10 by means of leverage of the frame 10. Conversely, the downward force Fl on the basis of the weights (gravitational forces) of the driving means 30, the snow-bank cutting section 40, the snow-throwing mechanism 50, etc., which are provided at the front end of the frame 10, as well as a reaction force F2 on the basis of rotation of the auger 41 in an upwardly cutting direction, are transmitted from the auger to the lower handles. Therefore, the operator feels the cutting force of the auger 41 as the reaction force F2, and thus can dispose of snow-banks having different harness with an appropriately maintained cutting force being exerted against the snow-banks. The downward reaction force F2 generated from the auger 41 exhibits the effect of preventing the snow-blower from being uplifted during snow removal. Therefore, the weight of the entirety of the snow-blower can be reduced.
Specific embodiments of this invention will next be described.
In a first embodiment shown in
The sliders 21, whose bottom portions are made up an arc shape, are mounted on a position slightly forward of the middle position of the frame 10 such that the sliders are united with the frame 10, so as to form the on-snow moving means 20. The center of the arc-shaped sliders 21 serves as the fulcrum 16 when the frame 10 functions as a lever.
The front end of the frame 10 is connected to an auger cover 42. The auger cover 42 includes a side cover section 43 and a back cover section 44. The side cover section 43 includes a pair of symmetric cover members, and a bearing (not illustrated) and a worm gear speed reducer 36 are mounted at approximately the center of the side cover section 43. The auger 41 is pivotally supported on the bearing. The back cover section 43 substantially covers the upper and back surfaces of the auger 41, and has, on its back surface side, an opening leading to a blower casing 51 of the snow-throwing mechanism 50.
On the back side of the auger cover 42, the blower casing 51 is mounted directly on the frame 10. The blower casing 51 includes a blower 52 therein, and has, on its upper portion, an opening leading to a shooter 53 and a shooter cap 54. On the back side of the blower casing 51, the driving means 30, which includes an electric motor 31, a speed reduction gear 32, etc., is mounted directly on the frame section 10B.
The electric motor 31, the speed reducer 32, the worm gear speed reducer 34 of the auger 41, and a drive shaft (not illustrated) of the blower 52 are coaxially connected to a drive shaft 33, so that the auger 41 can be rotated in an upwardly cutting or downwardly cutting direction. The electric motor 31 is connected to an appropriate power supply, and switches 35A and 35B for the motor are provided on the upper and lower handles 12, 13, respectively.
In the snow-blower according to the first embodiment shown in
In the snow-blower having the aforementioned structure, the moving direction of snow flakes formed through cutting of snow-banks by the main auger 46 is reversed by means of the snow-collecting auger 47. The snow is brought into the shooter 53 by the blower 52, and then thrown out in a predetermined direction. Employment of the snow-blower having this structure can prevent reduction of efficiency in collecting snow which is present particularly in the vicinity of the ground level. Similar to the case of the auger of the snow-blower according to the first embodiment, the main auger 46 must have a function of cutting snow-banks, and therefore must provide a cutting force suited for the conditions of snow-banks to be handled. In contrast, the snow-collecting auger 47 does not necessarily have any function other than a function of collecting, to a center portion of the auger 47 in a width direction, flake-like snow produced through cutting of snow-banks by the main auger 46, and of sending the snow into the blower casing 51. Therefore, the auger 47 may be formed of a flexible material such as rubber. With this structure, impact on the auger, which is due to, for example, biting inclusions except for snows, can be reduced. Similar to the case described above, in this case, when the main auger is rotated in an upwardly cutting direction, the operator can feel the cutting force of the auger 41 as the reaction force F2, and thus can dispose of snow-banks having different hardness while maintaining appropriate cutting forces against the snow-banks.
The tilting mechanism 60 typically has a structure shown in
As shown in
A snow-blower according to the first embodiment was employed, where the fulcrum 16 of a frame 10 was positioned 213 mm above ground level, and arc-shaped sliders 21 having a radius of 213 mm (as measured from the fulcrum serving as the center of the sliders) were provided such that the frame 10 was swiveled about the fulcrum 16. An auger having a diameter of 220 mm was provided at a position 410 mm in front of the fulcrum 16, and a lower handlebar 15 was provided at a position 1,000 mm backward of the fulcrum 16. The angle of the lower handlebar 15 as viewed from the fulcrum 16 was set at 60° from the horizontal level. With this structure, when the auger is positioned on the ground, the level of the lower handlebar 1 is 1,079 mm, which is almost equal to human shoulder level. Subsequently, when the lower handlebar 15 is moved downward, and the frame 10 is swiveled by 60°, the lower handlebar 15 is positioned about 213 mm above ground level. At this time, an upper handlebar 14 is positioned 500 mm above ground level; i.e., the level of the upper handlebar 14 is almost equal to the waist level of the operator. Therefore, when the operator operates the upper handlebar instead of the lower handlebar, the operator can further perform snow removal.
Through the aforementioned handle operation, the angle of the axis formed by connecting the center of the auger 41 and the fulcrum 16 with respect to the horizontal line is changed from −15° (15° downward) to +45° (45° upward). Thus, the level of the upper end of the auger is increased from 220 mm to 615 mm, and as a result, snow-banks having a height of 600 mm can be handled.
The force required for moving the aforementioned handlebar downward is determined on the basis of the moment of gravity around the fulcrum 16 and the cutting force applied to the front end of the auger 41. When the lower handlebar 15 is operated, the downward force is 366 N (36.5 kgf) at maximum (typically 150 N (14.8 kgf)), which includes the force attributed to the self-weight of the snow-blower (i.e., 56 N (5.57 kgf)). When the upper handlebar 14 is operated, the downward force is 120 N (12.0 kgf) at maximum (typically 35 N (3.5 kgf)), which includes the force attributed to the self-weight of the snow-blower (i.e., −1.5 N (−0.15 kgf)). As a prerequisite for these figures, maximum cutting force is a value obtained when the maximum output of a motor is 2,600 J/s (2,600 W), and typical cutting force is determined to be 30% of the maximum cutting force on the basis of experiences. The force based on the self-weight of the snow-blower corresponds to the force required for moving the handlebar downward when cutting is not performed. When the lower handlebar 15 is operated, the handles stay at the original position by means of the self-weight of the snow-blower, whereas when the upper handlebar 14 is operated, the snow-blower falls backward. The cutting force is determined when the auger is rotated in an upwardly cutting direction.
Snow was removed using the snow-blower of the first embodiment having the aforementioned dimensions, in which the auger was rotated in an upwardly cutting direction. Table 1 shows comparison between the results of snow removal performed by the snow-blower and those of snow removal performed by a commercially available small-sized snow-blower. The snow-blower employed for comparison was selected from among small-sized snow-blowers which are described in Non-Patent Document 1 and which can handle snow-banks having a height of 40 cm or more. The comparative snow-blower is the most lightweight one of the small-sized snow-blowers. The output of the snow-blower according to this invention is about 60% that of the comparative snow-blower, and the snow-removing performance of the inventive snow-blower is about 27% that of the comparative snow-blower. However, the inventive snow-blower is lighter than the comparative snow-blower i.e., the mass of the inventive snow-blower is about 25% that of the comparative snow-blower, and the height of snow-banks which can be handled with the inventive snow-blower is 136% (i.e., considerably higher than) that of snow-banks which can be handled with the comparative snow-blower. Therefore, the snow-blower of this invention, despite requiring a long period of time for snow removal, can easily handle high snow-banks with less labor. That is, the snow-blower of this invention is easier to handle by aged persons or women.
Values in parentheses correspond to the case of Example 2.
A snow-blower of the second embodiment was employed, where the diameter of a main auger was regulated to 140 mm; the diameter of a snow-collecting auger is regulated to 220 mm; the distance between the shaft of the main auger and that of the snow-collecting auger was regulated to 130 mm; the main auger and the snow-collecting auger were formed of spiral blades which are rotated in opposite directions; and a predetermined angle was provided between these augers such that the augers do not come into contact with each other. The snow-blower efficiently handled snow-banks having a height of about 10 cm. Values in parentheses of Table 1 correspond to the results obtained in the case of the snow-blower of Example 2. Conditions described in Table 1 other than the values shown in the parentheses are the same as those in the case of the snow-blower of Example 1. In the case of Example 2, the power source is the same as that employed in Example 1, but the weight of the snow-blower is increased and the snow-throwing distance is shortened, as compared with the case of Example 1. However, in the case of the snow-blower of Example 2, snow-collecting efficiency is increased, and snow-removing performance is considerably improved. The main auger is rotated in an upwardly cutting direction.
BRIEF DESCRIPTION OF THE DRAWINGS [
A side view showing a snow-blower according to a first embodiment of this invention.
[
A plan view of the snow-blower of
[
A front view of the snow-blower of
[
An explanatory view showing the operation mechanism of the snow-blower of this invention.
[
A side view showing a snow-blower according to a second embodiment of this invention.
[
A side view showing a snow-blower according to a third embodiment of this invention.
[
A side view showing a snow-blower according to a fourth embodiment of this invention.
DESCRIPTION OF REFERENCE NUMERALS10. Frame
10A. Upper frame section
101B. Lower frame section
11. Operation section
12. Upper handle
13. Lower handle
14. Upper handlebar
15. Lower handlebar
16. Fulcrum
17. Connection member
20. On-snow moving means
21. Slider
22. Wheel
30. Driving means
31. Electric motor
32. Speed reducer
33. Drive shaft
34. Worm gear speed reducer
35A, 35B. Switch
36. Worm gear speed reducer
40. Snow-bank cutting section
41. Auger
42. Auger cover
43. Side cover section
44. Back cover section
46. Main auger
47. Snow-collecting auger
50. Snow-throwing mechanism
51. Blower casing
52. Blower
53. Shooter
54. Shooter cap
60. Tilt-adjusting mechanism
61. Tilt-adjusting table
62. Elongated hole
63. Crank
64. Pin at Sliding position
65. Pin at fixed position
66. Pin at rotating position
67. Thrust bearing
68. Threaded rod
69. Fixing nut
68. Rotation handle
70. Rotation handle
S. Snow-bank
Claims
1. A snow-blower comprising a frame; an auger for cutting accumulated snow, the auger being provided on the front end side of the frame; an operation handle provided on the rear end side of the frame; and on-snow moving means which is mounted on a middle portion of the frame and includes an arc-shaped sliding member or a wheel, characterized in that the frame is structured such that it acts as a lever in which the portion on which the on-snow moving means is mounted serves as a fulcrum, and such that the auger can be moved up and down and back and forth by means of the operation handle; and that the frame is provided with means for driving the auger.
2. A snow-blower comprising a frame; a main auger for cutting accumulated snow, the main auger being provided on the front end side of the frame; a snow-collecting auger which is provided on the rear side of the main auger, and is rotated in a direction opposite to that of the main auger; an operation handle provided on the rear end side of the frame; and on-snow moving means which is mounted on a middle portion of the frame and includes an arc-shaped sliding member or a wheel, characterized in that the frame is structured such that it acts as a lever in which the portion on which the on-snow moving means is mounted serves as a fulcrum, and such that the auger can be moved up and down and back and forth by means of the operation handle; and that the frame is provided with means for driving the main auger and the snow-collecting auger.
3. A snow-blower according to claim 1 or 2, wherein the operation handle provided on the frame comprises an upper handle section and a lower handle section.
4. A snow-blower according to claim 1 or 2, which comprises a snow-throwing device fixed on an auger cover, and provided on a tilt-adjusting table which can be tilted with respect to the frame by means of a link mechanism.
5. A snow-blower according to claim 4, wherein the operation handle provided on the frame comprises an upper handle section and a lower handle section.
6. A snow-blower according to claim 1 or 2, wherein the auger for cutting accumulated snow is rotated in an upwardly-cutting direction.
Type: Application
Filed: Feb 7, 2005
Publication Date: Apr 19, 2007
Inventor: Teruyoshi Umemura (Nagaoka-city)
Application Number: 10/585,918
International Classification: E01H 5/09 (20060101);