CHROMATOGRAPHY CARTRIDGE AND METHOD FOR MANUFACTURING A CHROMATOGRAPHY CARTRIDGE
A chromatography cartridge and method of manufacturing same. A chromatography cartridge of the present invention can include a tubular housing having an open end and an inner surface, and a plug. The plug can be positioned within the open end of the tubular housing and can have an outer circumferential surface, a substantial portion of the outer circumferential surface being fused to the inner surface of the tubular housing. A method for manufacturing a chromatography cartridge can include coupling at least a portion of the outer surface of the plug to at least a portion of the inner surface of the tubular housing in response to rotating at least one of the plug and the tubular housing about the longitudinal axis with respect to the other of the plug and the tubular housing.
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This application is a divisional of pending U.S. patent application Ser. No. 10/775,451, filed on Feb. 10, 2004, which claims the benefit of U.S. Provisional Patent Application Ser. No. 60/512,129, filed Oct. 17, 2003.
BACKGROUNDChromatography columns or cartridges typically contain a densely-packed chromatography media (sometimes referred to as the “stationary phase”). When liquid (sometimes referred to as the “liquid phase”) is passed through the chromatography cartridge, at least a portion of the liquid phase adsorbs to the stationary phase within the cartridge. In this way, those components of the liquid phase that adsorb to the stationary phase are separated out from those that do not. Based on the different adsorption rates of various components of the liquid phase, the various components of the liquid phase can be isolated and identified.
When the cartridge is used, “channeling” can result if the media is not tightly packed. If the media is not tightly packed, the liquid phase in the chromatography system may find an “easy” path through the media. That is, the liquid phase may not evenly progress through the stationary phase, but instead flow through discrete “channels” in the media. If an easy flow path is available to the liquid because the media is not tightly packed, the liquid may not interact as desired with the rest of the media. The liquid phase will only interact with the media along the “channels” through which it flows. Therefore, much of the media will not be used, which may affect the performance of the chromatography cartridge and the accuracy of the chromatography results.
SUMMARYThe method used to manufacture a chromatography cartridge can reduce channeling. For example, channeling can be controlled by the method used to couple an endcap to a housing portion of the cartridge. The method of coupling the endcap can affect, among other things, whether a hermetic (leak-proof) seal is established in the cartridge, whether the chromatography media is tightly packed within the cartridge, whether the chromatography media is maximally used in separation of various components of the liquid phase, and whether the chromatography system will produce repeatable, accurate results.
In one embodiment, the present invention comprises a chromatography cartridge. The chromatography cartridge includes a tubular housing having an open end and an inner surface, and a plug. The plug is positioned within the open end of the tubular housing and has an outer circumferential surface. A substantial portion of the outer circumferential surface is fused to the inner surface of the tubular housing.
In another embodiment, the present invention includes a method of manufacturing a chromatography cartridge, the chromatography cartridge comprising a housing having an open end and a longitudinal axis, and a plug dimensioned to be received in the open end of the housing. The method includes coupling at least a portion of the outer surface of the plug to at least a portion of the inner surface of the tubular housing in response to rotating at least one of the plug and the tubular housing about the longitudinal axis with respect to the other of the plug and the tubular housing.
Other features and aspects of the invention will become apparent to those skilled in the art upon review of the following detailed description, claims and drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
The chromatography cartridge 10 can be used with a variety of chromatography systems including, without limitation, a flash chromatography system, and a variety of other liquid chromatography systems. The cartridge 10 can be formed of a variety of materials including without limitation, at least one of a metal, a polymer, a ceramic, a composite, and a combination thereof. As a result, in some embodiments of the present invention, the cartridge 10 can be a long-lasting cartridge that can be used for many chromatography processes. In other embodiments, the cartridge 10 can be formed of disposable materials such that a new chromatography cartridge 10 can be used for each new chromatography run.
In some embodiments, such as the embodiment illustrated in
With continued reference to
As illustrated in
The housing 12 and the plug 16 can be formed of a variety of materials including glass, stainless steel, ceramic, polyethylene, polypropylene, polyethylene terephthalate (PET), polyamide, polyvinyl chloride, polytetrafluoroethylene (e.g., TEFLON®-brand polytetrafluoroethylene (PTFE), DuPont Corporation), a polymer of tetrafluoroethylene and hexafluoropropylene (FEP; e.g., DYNEON™-brand FEP fluorothermoplastic, 3M Corporation), a fiberglass and PTFE composite (e.g., TEFLEX®-brand fiberglass sheets coated with TEFLON®-brand, DuPont Corporation), other chemically-inert materials, and the like. The housing 12 and the plug 16 can be formed of the same or different materials.
The plug 16 is dimensioned to be received within the open end 30 of the housing 12. The plug 16 has a generally cylindrical shape and includes an outer circumferential surface 32. The plug 16 further includes a tube 35 extending outwardly from an upper surface 34 of the plug 16, and the tube 35 defines the inlet 11. The plug 16 has an axially-extending central bore 33 such that the plug 16 has a generally annular cross-section, and the inlet 11 provides an opening to the central bore 33.
As illustrated in
The tube 35 can be integrally formed with the remainder of the plug 16, as shown in
In some embodiments, the upper surface 34 of the plug 16 can include one or more axially-extending blind bores 36 defined therein and positioned to cooperate with a fixture of a mechanical drive device 38, as described in greater detail below, For example, as illustrated in
The mechanical drive device 38, as illustrated in
In other embodiments, such as the embodiment illustrated in
A variety of mechanical drive devices can cooperate with the radially-extending ribs 215. For example, the pins 40 of the mechanical drive device 38 shown in
As best illustrated in
The plug 16 is inserted into the open end 30 of the housing 12 until at least a portion of a bottom surface 42 of the plug 16 contacts the first frit 18. By contacting the first frit 18 with at least a portion of the bottom surface 42 of the plug 16, the first frit 18 is maintained in a position that allows the chromatography medium 14 to remain densely packed between the first frit 18 and the second frit 20. Maintaining the first frit 18 at this position can enhance the performance of the chromatography cartridge 20 and can substantially prevent a liquid phase from channeling through the chromatography medium 14 in the cartridge 10.
Referring to
At least a portion of the outer circumferential surface 32 of the plug 16 is fused with the inner surface 28 of the housing 2. Particularly, at least a portion of the inner surface 28, adjacent the open end 30) of the housing 12, is fused to the outer circumferential surface 32 of the plug 16. Fusing at least a portion of the outer circumferential surface 32 of the plug 16 with the inner surface 28 of the housing 12 can maintain the first frit 18 in a desired axial position, can ensure that the at least one chromatography medium 14 remains densely packed throughout a chromatography process, and/or can provide a hermetic seal between the outer circumferential surface 32 of the plug 16 and the inner surface 28 of the housing 12,
In the embodiment illustrated in
When the plug 16 and/or the housing 12 are coupled to a mechanical drive device, the mechanical drive device rotates the plug 16 and/or the housing 12 relative to the other of the plug 16 and the housing 12 about the longitudinal axis A. The plug 16 and/or the housing 12 are then axially moved relative to the other to engage the outer circumferential surface 32 of the plug 16 with the inner surface 28 of the housing 12 as the plug 16 and/or the housing 12 continue to be rotated. As the outer circumferential surface 32 of the plug 16 engages the inner surface 28 of the housing 12 while at least one of the plug 16 and the housing 12 are being rotated and moved relative to the other, the outer circumferential surface 32 of the plug 16 becomes spin-welded to the inner surface 28 of the housing 12. As will be readily understood by those of ordinary skill in the art, the spin-weld is created when the parts fuse together as a result of the heat generated by the friction between the rapidly spinning parts.
For example, the housing 12 can be held in a fixed position, and the mechanical drive device 38 is coupled to the plug 16 via the cooperation of the pins 40 with the axially-extending blind bores 36 (or the radially-extending ribs 215 illustrated in
In some embodiments of the present invention, the plug 16 and/or the housing 12 can be rotated in one direction (i.e., clockwise or counter-clockwise). In other embodiments, the plug 16 and/or the housing 12 can be oscillated by rotating the plug 16 and/or the housing 12 a first amount in a first direction (e.g., clockwise) and then rotating the plug 16 and/or the housing 12 a second amount in a second direction opposite the first direction (e.g., counter-clockwise). The first amount does not need to be equal to the second amount, and in fact, the first amount can gradually increase and the second amount can gradually increase.
In some embodiments of the present invention, the plug 16 is inserted into the open end 30 of the housing 12 prior to rotation of the plug 16 and/or the housing 12. In other embodiments, the plug 16 is inserted at least partially into the open end 30 of the housing 12 prior to rotation of the plug 16 and/or the housing 12, and the plug 16 and/or the housing 12 are then axially moved relative to the other of the plug 16 and the housing 12 as the plug 16 and/or the housing 12 continue to be rotated.
The rotation of the plug 16 and/or the housing 12 continues until a predetermined interface temperature of the interface between the outer circumferential surface 32 and the inner surface 28 has been achieved, a predetermined number of rotations has been achieved, a predetermined number of oscillations has been achieved, a user or a control system aborts the process, and a combination thereof.
The movement of the plug 16 into the open end 30 of the housing 12 and/or the movement of the housing 12 over the plug 16 continues until at least one of the plug 16 and the housing 12 has been moved a predetermined distance, a predetermined insertion force from moving the plug 16 into the open end 30 of the housing 12 has been achieved, a predetermined insertion force from moving the open end 30 of the housing 12 over at least a portion of the plug 16 has been achieved, a first interface temperature between the outer circumferential surface 32 and the inner surface 28 has been achieved, at least a portion of the bottom surface 42 of the plug 16 has contacted the first frit 18 within the housing 12, at least a portion of the bottom surface 42 of the plug 16 has contacted the at least one chromatography medium 14 within the housing 12, a user or a control system aborts the operation, and a combination thereof.
The plug 116 includes an inner portion 117 dimensioned to be received within the open end 130 of the housing 112. The inner portion 117 of the plug 116 includes an outer circumferential surface 132, at least a portion of which is fused with at least a portion of the inner surface 128 of the housing 112 following the spin-welding method described above. The plug 116 includes an outer annular portion 119 integrally formed with the inner portion 117 of the plug 116. The outer annular portion 119 extends along the outer surface 126 of the housing 112 adjacent the open end 130. The outer annular portion 119 forms an aesthetic shroud or canopy to at least partially conceal from view the inner portion 117 of the plug 116. The aesthetic shroud formed by the outer annular portion 119 can also conceal at least a portion of the fused interface between the outer circumferential surface 132 of the plug 116 and the inner surface 128 of the housing 112 to form a more aesthetically-pleasing cartridge 100.
In the embodiment illustrated in
The first plug 316 and the second plug 416 also each include a flange 331 and 431, respectively. The flanges 331 and 431 can be used to couple at least one of the first plug 316 and the second plug 416, respectively, to a mechanical drive device during manufacturing of the cartridge 300; to couple at least one of the cartridge 300, the first plug 316 and the second plug 416 to a variety of packing and storage materials for transportation and storage; and/or to couple the cartridge 300 to other equipment in a chromatography system during use.
Various features and aspects of the invention are set forth in the following claims.
Claims
1. A method of manufacturing a chromatography cartridge, the chromatography cartridge comprising a housing having an open end and a longitudinal axis and a plug dimensioned to be received in the open end of the housing, the method comprising:
- rotating at least one of the housing and the plug about the longitudinal axis with respect to the other of the housing and the plug; and
- moving at least one of the housing and the plug toward the other of the housing and the plug to couple at least a portion of an outer surface of the plug to at least a portion of an inner surface of the housing.
2. The method set forth in claim 1, wherein rotating at least one of the housing and the plug includes rotating the plug a first amount in a first direction and rotating the plug a second amount in a second direction opposite the first direction.
3. The method set forth in claim 1, wherein rotating at least one of the housing and plug includes oscillating at least one of the housing and the plug.
4. The method set forth in claim 1, wherein rotating at least one of the housing and the plug includes rotating at least one of the housing and the plug in one direction.
5. The method set forth in claim 1, wherein rotating at least one of the housing and the plug and moving at least one of the housing and the plug occur simultaneously.
6. The method set forth in claim 1, wherein moving at least one of the housing and the plug includes inserting the plug into the open end of the housing.
7. The method set forth in claim 1, further comprising ceasing moving at least one of the housing and the plug when at least one of a first insertion force from moving the plug into the open end of the housing has been achieved, a first insertion force from moving the open end of the housing over at least a portion of the plug has been achieved, at least one of the housing and the plug has been moved a first distance, a first interface temperature between the outer surface of the plug and the inner surface of the housing has been achieved, the plug at least partially contacts a porous member within the housing, the plug at least partially contacts a chromatography medium within the housing, a user aborts the operation, a control system aborts the operation, and a combination thereof.
8. The method set forth in claim 1, further comprising ceasing rotating at least one of the housing and the plug when at least one of a first interface temperature between the outer surface of the plug and the inner surface of the housing has been achieved, a first number of rotations has been achieved, a first number of oscillations has been achieved, a user aborts the operation, a control system aborts the operation, and a combination thereof.
9. The method set forth in claim 1, further comprising coupling the plug to a spin-welding device via a plurality of ribs on an upper surface of the plug.
10. The method set forth in claim 1, wherein rotating at least one of the housing and the plug and moving at least one of the housing and the plug occurs simultaneously to frictionally-weld at least a portion of the outer surface of the plug to at least a portion of the inner surface of the housing.
11. The method set forth in claim 1, wherein rotating at least one of the housing and the plug and moving at least one of the housing and the plug occurs simultaneously to spin-weld at least a portion of the outer surface of the plug to at least a portion of the inner surface of the housing.
12. A method of manufacturing a chromatography cartridge, the method comprising:
- providing a tubular housing having an inlet, an outlet, a longitudinal axis, an open end and an inner surface;
- providing a plug dimensioned to be received within the open end of the tubular housing and having an outer surface;
- positioning a first porous member within the tubular housing adjacent the outlet;
- filling the tubular housing with at least one chromatography medium;
- positioning a second porous member within the tubular housing adjacent the inlet such that the at least one chromatography medium is disposed between the first porous member and the second porous member; and
- coupling at least a portion of the outer surface of the plug to at least a portion of the inner surface of the tubular housing in response to rotating at least one of the plug and the tubular housing about the longitudinal axis with respect to the other of the plug and the tubular housing.
13. The method set forth in claim 12, further comprising moving at least one of the plug and the tubular housing toward the other of the plug and the tubular housing.
14. The method set forth in claim 12, wherein rotating at least one of the plug and the tubular housing includes oscillating at least one of the plug and the tubular housing back and forth.
15. The method set forth in claim 12, wherein rotating at least one of the plug and the tubular housing includes rotating at least one of the plug and the tubular housing in one direction.
16. The method set forth in claim 12, wherein rotating at least one of the plug and the tubular housing includes rotating the plug a first amount in a first direction and rotating the plug a second amount in a second direction opposite the first direction.
17. The method set forth in claim 13, wherein rotating at least one of the plug and tubular housing and moving at least one of the plug and the tubular housing occurs simultaneously.
18. The method set forth in claim 13, wherein moving at least one of the plug and the tubular housing includes inserting the plug into the open end of the tubular housing.
19. The method set forth in claim 12, further comprising coupling the plug to a mechanical drive device via at least one recess defined in upper surface of the plug.
20. The method set forth in claim 12, further comprising coupling the plug to a mechanical drive device via at least one axially-extending bore defined in the plug.
21. The method set forth in claim 12, wherein coupling at least a portion of the outer surface of the plug to at least a portion of the inner surface of the tubular housing includes frictionally-welding.
22. The method set forth in claim 12, wherein coupling at least a portion of the outer surface of the plug to at least a portion of the inner surface of the tubular housing includes spin-welding.
23. The method set forth in claim 12, further comprising ceasing rotating at least one of the plug and the tubular housing responsive to at least one of achieving a first interface temperature between the outer surface of the plug and the inner surface of the tubular housing, achieving a first number of rotations, achieving a first number of oscillations, a user aborting the operation, a control system aborting the operation, and a combination thereof.
24. The method set forth in claim 13, further comprising ceasing moving at least one of the plug and the tubular housing responsive to at least one of moving at least one of the plug and the tubular housing a first distance, achieving a first insertion force of the plug into the open end of the tubular housing, achieving a first insertion force of the open end of the tubular housing over at least a portion of the plug, achieving a first interface temperature between the outer surface of the plug and the inner surface of the tubular housing, the plug at least partially contacting a porous member within the tubular housing, the plug at least partially contacting at least one chromatography medium within the tubular housing, a user aborting the operation, a control system aborting the operation, and a combination thereof.
25. A method of manufacturing a chromatographic column comprising the steps of:
- molding a column body from plastics, said step of molding a column body including the substeps of molding a side wall portion, a first end portion integrally molded with the side wall portion and an open second end forming an interior of the column body and a closure for the open second end; said first end portion being integrally molded with a first port, said closure being integrally molded with a second port;
- filling the column with packing material up to the second end; and
- fastening the closure to the column body together at the second end with only rotary or both linear and rotary motion.
26. The method of claim 25 wherein fastening the closure to the column body includes spin welding the closure to the side wall portion.
27. The method of claim 26 further including the steps of:
- placing a first filter in the first end having said integrally molded port of the column body;
- filling the column with packing material up to the second end; and
- placing a second filter on top of the packing in the second end.
28. The method of claim 27 in which the step of filling the column with packing material includes the step of vibrating the column to evenly distribute the packing material.
29. The method of claim 25 wherein the step of fastening the closure includes spin welding a seal between the closure and the tubular body.
Type: Application
Filed: Nov 22, 2006
Publication Date: Apr 19, 2007
Applicant: ANALOGIX, INC. (Burlington, WI)
Inventor: Nicholas DeMarco (Twin Lakes, WI)
Application Number: 11/562,665
International Classification: B01D 15/08 (20060101);